Case Study. IVUS Pullback Sub-System Design
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1 Case Study IVUS Pullback Sub-System Design (650)
2 SVMI / ACIST Medical Mechanical, Electrical Engineering, Software and Industrial Design. Provided concept through pilot production of this medical device. Services: Mechanical Engineering of precision mechanisms, Industrial Design, Electrical Engineering and Software, ergonomics, product graphics, color, and material. Materials: cast urethane, fabricated and machined parts, pcb (650) info@enmassedesign.com
3 Challenge: Our client, a startup developing High Defnition Imaging Intravascular Ultrasound System (IVUS) desired a Pullback System to mate with their Patient Imaging Module, Catheter and Imaging Console. We provided the complete sub-system design, engineering, electrical and software. Goals: * Provide Mechanical, Electrical Engineering, Industrial Design for a small footprint IVUS Pullback device * Design around existing patents of competitive unit and assist in developing IP for client. * Improve performance * Provide simple intuitive interface * Meet cost goals * Pilot build of ~20 units Result: * Back-drivable lead screw mechanism with brushless motor drive, custom electronics and software. * Clutchless drive system for remote access and durability. * High-torque drive for use at various angles * Product brought to pilot production. * Company eventually acquired by Acist Medical * Device is now OEM'd to a large device manufacturer (Medtronic). (650) info@enmassedesign.com
4 Brief Process: investigated various drive systems while reviewing existing IP of competitive systems. A back-driveable lead screw mechanism was chosen to mate with a high performance brushless motor and electronics. Competitive unit used a manual clutch which prevented remote control. Electronics, motor control and user interface software were developed. Detailed part and assembly fles were created in Solidworks. Concurrently, Industrial Design activities started to address the product form and user interface. Final surface fles were developed native in Solidworks and rapid prototypes were produced for initial testing. (650) info@enmassedesign.com
5 Industrial Design Form development chosen for single handed pickup. Device needed to capture existing PIM imaging unit. Easy to use interface. * Conceptual sketches * Foam model fabrication * CAD surface fles were developed native in Solidworks * 3D printed rapid prototypes produced for initial testing. (650) info@enmassedesign.com
6 Mechanical Engineering Provided concept through pilot production of this medical device. * Mechanical engineering including proofof-concept, mechanism design, analysis, DFx : DFm, DFa * Precision part design and tolerance stack-up analyses * GD&T * Electrical Engineering, software and motor control * Detailed part design, cast urethane, fabricated metal and and precision machined components. * Patent review and IP development * Bill of Materials (BOM) * Cost reviews * Testing (650) info@enmassedesign.com
7 Electrical Engineering and software * Brushless motor control * Speed selection: 0.5 mm 20 mm/sec * User interface controls * Serial interface * Optical switches * Low cost microprocessor * Performance testing * Software (650) info@enmassedesign.com
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