Appendix B: Product Groups
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- Russell Nichols
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1 ppendix : Product Groups Principles: 0. efinitions are defined in RISS001/01 e.g. Products are materials (M) and services (S); the scope of RISS is limited to ritical Products 1. Product Groups should be identified down to the same level of granularity that procurers actually buy them and in such a way that they can find them when they search the IT pplication 2. For materials, RISS is designed to address the assurance requirements for overhauled materials and where necessary manufacture of components required to complete the overhaul e.g. wheel pans. Overhaul means activities largely, but not exclusively undertaken on systems, sub-systems and components off the vehicle and includes repair, but not running maintenance which is classified as a service. 3. For services, RISS is currently limited to services which are sufficiently common to be worth using the RISS process and which are not covered by other approval mechanisms 4. Product Groups should be granular enough for individual Suppliers to be passed out in whole Product Groups (at Levels 1, 2 or 3), rather than parts of Product Groups, although there may be caveats around the inclusion/ exclusion of software elements. N Level 1 includes all/ any Level 2 and 3 beneath it; Level 2 includes all/ any Level 3 beneath it. 5. Product Groups should be structured enough for RISs and their staff to be passed out in aggregated Product Groups (up at Level 1 or 2), rather than requiring an over-complicated competency recording regime 6. This list is not intended to be exhaustive; however it is not certain that RISS will want to extend every Product Group listed. The intention is that this list is a reasonable start point, indicating Product Groups likely to be worth including in RISS. It is also the intention that this list may be updated in future, not to itemise every nuance, but only where new or different competencies are required. 7. Where a symbol (such as #) appears after a Product Group, it indicates that it is identical to another Product Group. Hence a supplier certificated for example in M21, is also certificated in M29. / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 1 of 20
2 M: MTERILS RITIL PROUT GROUPS M01 Running Gear Wheelsets 0006 Trailer Wheelsets 0008 Powered Wheelsets Wheelset omponents 0007 xlebox bearings 0520 xels 0521 xleboxes # 0522 rake iscs 0523 Gearwheels # 0524 Monobloc Wheels 0525 Resilient Wheel Units 0526 Suspension Tubes # 0527 Wheel entres & Tyres ogie omponents 0528 olsters / Spring Planks 0529 ast ogie Frames 0530 Earth & Traction Return rush gear # 0531 Fabricated ogie Frames 0532 Lifeguards 0533 Riveted ogie Frames 0534 Swing Links / Torque Links Suspension omponents 0010 Springs - coil 0011 Springs - air 0012 Springs - rubber 0013 Springs - leaf 0521 xleboxes # 0535 nti-roll bars 0536 ogie centre pivot 0537 ampers - friction 0538 ampers - hydraulic 0539 Side bearers / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 2 of 20
3 M02 rakes and Pneumatics pply forces to wheels 0022 ctuators - pneumatic & spring 0023 ctuators - hydraulic 0024 Slack adjustors 0166 rake cylinders 0167 allipers 0169 Scrubber actuators 0540 rake Mechanical Linkage ir - production, storage, treatment 0025 Reservoirs 0026 ompressors - reciprocating 0027 ompressors - screw 0170 ompressors - vane 0172 Safety valves 0174 Pressure gauge 0175 Pressure switches 0176 ir supply hoses 0177 Filters 0182 ir driers 0183 Oil separators 0541 Valves (not safety) 0773 ocks including isolating and coupling rake ontrol 0046 rake controllers 0047 Power/brake controllers # 0048 rake control units - pneumatic only 0118 Tripcocks # 0184 rake control units - Electro pneumatic 0185 rake control units - electronic 0186 istributors 0192 Handbrake control 0193 Parking brake control unit 0199 Pressure balance switch 0542 Electro pneumatic valves # 0543 Hydraulic parking brake control unit 0544 passenger communication device pneumatic 0545 Pneumatic Relays / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 3 of 20
4 0546 Pneumatic Valves Slide and slip control 0202 Tachometers 0203 Sanding control 0205 WSP control 0542 Electro pneumatic valves # 0547 Sanding delivery equipment M03 T&RS Mechanical Equipment uffers 0548 uffers - hydraulic 0549 uffers - metalastic 0550 uffers - spring ouplers 0038 ar couplers 0039 utomatic couplers 0040 Semi-automatic couplers 0041 Screw coupling 0551 Shackle rawgear 0552 ollapse Unit 0553 rawgear springs/side rubber 0554 rawgear units 0555 Retraction Mechanism Gangways 0043 Gangways E Mechanical omponents 0557 Locking/Retention evices for loads M04 T&RS Electrical Equipment ells & batteries 0054 ells & batteries Electrical Equipment 0057 attery chargers / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 4 of 20
5 0058 mplifiers 0197 Electrical Relays 0558 uxiliary ontactors and switchgear 0559 uxiliary convertor 0560 Lighting onvertor Intercar connections 0059 Jumpers 0561 utocoupler connectors and electrical heads HV 0060 ir conditioning units 0061 Heaters 0062 Fans # M05 T&RS electric traction equipment Transformers etc 0070 Transformers 0071 uchholz relays 0562 Oil Pumps # Traction switchgear & equipment 0072 c Traction Switchgear and amshafts 0073 c Traction Switchgear and Tapchangers 0563 Resistor grids Static onverters 0074 Traction onverters and Inverters Power circuits 0075 Power circuit breakers 0076 Surge arrestors 0564 apacitors 0565 hokes E Rotating machines 0062 Fans # 0077 Traction motors 0078 ynamos & generators 0079 lternators & M sets 0080 Starter motors for diesel engines / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 5 of 20
6 F ollection equipment 0082 Pantographs 0083 Shoegear 0530 Earth & Traction Return rush gear # M06 T&RS diesel traction equipment iesel engines & components 0089 iesel engines 0090 Governors 0091 Turbochargers 0092 ylinder heads & liners 0093 Power packs 0131 Fuel Injection Equipment ooler groups & radiators 0566 Hydrostatic 0567 Oil ooler 0568 Radiators 0569 Thermostats Fuel and oil systems 0095 Fuel tanks 0096 Low pressure Fuel pumps 0562 Oil Pumps # 0570 Filling valves and couplings 0571 Fuel hoses Exhaust systems 0097 Exhaust Systems 0572 fter Treatment M07 T&RS Transmission Gearboxes (Mechanical transmission) 0103 Gearboxes (mechanical transmission) 0523 Gearwheels # 0562 Oil Pumps # 0573 earings # 0574 Final rives 0575 Fluid ouplings/torque onvertors / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 6 of 20
7 0576 Other Gearboxes Gearcases (Electrical transmission) 0104 Gearcases (electrical transmission) 0523 Gearwheels # 0526 Suspension Tubes # 0562 Oil Pumps # 0573 earings # rive equipment 0105 ardan Shafts 0106 Flexible ouplings 0577 Quill Tubes 0578 Transmission Safety evice M08 Trainborne safety/ monitoring equipment Train ontrol 0047 Power/brake controllers # 0113 utomatic Warning System 0114 Train Protection & Warning System 0115 utomatic Train Protection 0116 Radio Electronic Tokenless lock 0117 river s Safety evice/vigilance 0118 Tripcocks # 0579 rivers ontroller 0580 Emergency Passenger ommunication evice 0581 ETS/ERTMS 0582 Radar 0583 Tilt uthority & Speed Supervision ata recording & communications 0119 Speedometers 0121 Passenger Information Systems 0122 Train Management Systems 0123 losed ircuit TV systems 0584 ata Recorders including OTMR Radios 0124 ab Secure Radio 0125 National Radio Network 0126 Global System for Mobile ommunications - Railway / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 7 of 20
8 Train etection 0127 Track ircuit ctuator 0128 Horns E Fire System 0129 Fire etection 0130 Fire Suppression M09 oors and Windscreen Equipment Powered oors 0136 oor Header kit 0137 oor ontrol Unit 0585 oor control equipment (access / egress devices) 0586 oor leaves # Manually Operated oors 0138 entral oor Locking 0139 oorlocks & handles 0586 oor leaves # 0587 roplights Windscreen Wiper/Washer Equipment 0140 Wiper/ washer motors 0141 Wiper arms 0588 Wiper lades M10 Interiors ab Equipment 0591 ab back partition doors (including urst Through) 0592 Headlamps 0593 Horn Operation 0594 Seats Fixtures and Fittings 0596 raughtscreens 0597 Lighting 0598 Luggage Racks 0599 RVR / PRM - ccess devices 0600 Saloon oors (inc Emergency reak Through) / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 8 of 20
9 0601 Seats 0602 Tables atering Facility 0604 atering Equipment 0605 rainage 0606 Extraction (local & not via HV) 0607 Water supply (potable) E Toilets 0609 ET 0610 oors 0611 Extraction (Local or via HV) 0612 Hand riers 0613 Vacuum 0614 Waste Treatment rainage/ Retention 0615 Water supply (non-potable) S: SERVIES PROUT GROUPS Notes on the approach: number of potential product groups have been excluded, such as: reakdown and recovery services these contracts are again likely to be unique on each occasion alibration on the grounds that UKS runs a perfectly good approval scheme: the railway industry doesn t need a special one Noos / Vs and thngs that Noos / Vs do Noos / Vs are themselves the product of an approval scheme Services that are part of a uty Holder s Safety Management System (SMS) these are intrinsically tied up with how each SMS is written, where scope boundaries are drawn etc - e.g. audit services, competency assessments, hire of labour under the direction and control of the uty Holder, Hire of plant, Hire of Rail Vehicles Hence the current list of Services Product Groups S01 Procurement of Maintenance / Repair Maintenance / Repair 0618 Servicing 0619 Simple Maintenance & Repairs / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 9 of 20
10 S01 Procurement of Vehicle System Maintain & Overhaul ir (Not rakes) Maintenance and Overhaul 0622 Full Maintenance & Repair 0623 Overhaul Only rakes Maintenance and Overhaul 0625 Full Maintenance & Repair 0626 Overhaul Only odywork (Exterior) Maintenance and Overhaul 0628 Full Maintenance & Repair 0629 Overhaul Only iesel Engine - Maintenance and Overhaul 0631 Full Maintenance & Repair 0632 Overhaul Only E attery / ontrol - Maintenance and Overhaul 0634 Full Maintenance & Repair 0635 Overhaul Only F Floors - Maintenance and Overhaul 0637 Full Maintenance & Repair 0638 Overhaul Only G urrent ollection - Maintenance and Overhaul 0640 Full Maintenance & Repair 0641 Overhaul Only H HV - Maintenance and Overhaul 0643 Full Maintenance & Repair 0644 Overhaul Only I Interior (Not Toilets) - Maintenance and Overhaul 0646 Full Maintenance & Repair 0647 Overhaul Only K atering - Maintenance and Overhaul 0649 Full Maintenance & Repair 0650 Overhaul Only L Oil & Fuel - Maintenance and Overhaul 0652 Full Maintenance & Repair / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 10 of 20
11 0653 Overhaul Only M Electrical Machines - Maintenance and Overhaul 0655 Full Maintenance & Repair 0656 Overhaul Only N Hydrostatics - Maintenance and Overhaul 0658 Full Maintenance & Repair 0659 Overhaul Only O oors - Maintenance and Overhaul 0661 Full Maintenance & Repair 0662 Overhaul Only P Electrical Traction Power - Maintain and Overhaul 0664 Full Maintenance & Repair 0665 Overhaul Only Q ooling - Maintenance and Overhaul 0667 Full Maintenance & Repair 0668 Overhaul Only S Safety System - Maintenance and Overhaul 0670 Full Maintenance & Repair 0671 Overhaul Only T Transmission - Maintenance and Overhaul 0673 Full Maintenance & Repair 0674 Overhaul Only U Underframe & ouplers - Maintenance and Overhaul 0676 Full Maintenance & Repair 0677 Overhaul Only W Toilets - Maintenance and Overhaul 0679 Full Maintenance & Repair 0680 Overhaul Only Z Fire & Emergency - Maintenance and Overhaul 0682 Full Maintenance & Repair 0683 Overhaul Only / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 11 of 20
12 S01 Procurement of vehicle Milage based overhaul Vehicle Milage based overhaul type overhaul procurement S01 Procurement of vehicle Time based overhaul Vehicle Time based overhaul type overhaul S01E Procurement of Vehicle System Modification ir (Not rakes) Turnkey 0686 esign 0687 Labour 0688 Materials rakes Turnkey 0690 esign 0691 Labour 0692 Materials odywork (Exterior) Turnkey 0694 esign 0695 Labour 0696 Materials iesel Engine Turnkey 0698 esign 0699 Labour 0700 Materials E attery / ontrol Turnkey 0702 esign 0703 Labour 0704 Materials F Floors Turnkey 0706 esign 0707 Labour 0708 Materials / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 12 of 20
13 G urrent ollection Turnkey 0710 esign 0711 Labour 0712 Materials H HV Turnkey 0714 esign 0715 Labour 0716 Materials I Interior (Not Toilets) Turnkey 0718 esign 0719 Labour 0720 Materials K atering Turnkey 0722 esign 0723 Labour 0724 Materials L Oil & Fuel Turnkey 0726 esign 0727 Labour 0728 Materials M Electrical Machines Turnkey 0730 esign 0731 Labour 0732 Materials N Hydrostatics Turnkey 0734 esign 0735 Labour 0736 Materials O oors Turnkey 0738 esign 0739 Labour 0740 Materials P Electrical Traction Power Turnkey 0742 esign / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 13 of 20
14 0743 Labour 0744 Materials Q ooling Turnkey 0746 esign 0747 Labour 0748 Materials S Safety System Turnkey 0750 esign 0751 Labour 0752 Materials T Transmission Turnkey 0754 esign 0755 Labour 0756 Materials U Underframe & ouplers (inc ogies) Turnkey 0758 esign 0759 Labour 0760 Materials W Toilets Turnkey 0762 esign 0763 Labour 0764 Materials Z Fire & Emergency Turnkey 0766 esign 0767 Labour 0768 Materials S02 Spares Management and Logistics Procurement 0151 Procurement Storage 0152 Storage Transport 0153 Transport / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 14 of 20
15 S03 Scientific Services Materials ssessment 0159 Materials assessment Surface oatings 0160 Surface coatings Oil/ water analysis 0161 Oil/ water analysis Metallurgical nalysis 0162 Metallurgical analysis S04 elivery of vehicle maintenance/repair Simple Maintenance & Repairs 0358 Simple Maintenance & Repairs 0360 Servicing S04 elivery of vehicle System Maintenance & Overhaul ir (Not rakes) Maintenance and Overhaul 0363 Full Maintenance & Repair 0364 Overhaul Only rakes Maintenance and Overhaul 0366 Full Maintenance & Repair 0367 Overhaul Only odywork (Exterior) - Maintenance and Overhaul 0369 Full Maintenance & Repair 0370 Overhaul Only iesel Engine - Maintenance and Overhaul 0372 Full Maintenance & Repair 0373 Overhaul Only E attery / ontrol - Maintenance and Overhaul 0375 Full Maintenance & Repair 0376 Overhaul Only / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 15 of 20
16 F Floors - Maintenance and Overhaul 0378 Full Maintenance & Repair 0379 Overhaul Only G urrent ollection - Maintenance and Overhaul 0381 Full Maintenance & Repair 0382 Overhaul Only H HV - Maintenance and Overhaul 0384 Full Maintenance & Repair 0385 Overhaul Only I Interior (Not Toilets) - Maintenance and Overhaul 0387 Full Maintenance & Repair 0388 Overhaul Only K atering - Maintenance and Overhaul 0390 Full Maintenance & Repair 0391 Overhaul Only L Oil & Fuel - Maintenance and Overhaul 0393 Full Maintenance & Repair 0394 Overhaul Only M Electrical Machines - Maintenance and Overhaul 0396 Full Maintenance & Repair 0397 Overhaul Only N Hydrostatics - Maintenance and Overhaul 0399 Full Maintenance & Repair 0400 Overhaul Only O oors Maintenance and Overhaul 0402 Full Maintenance & Repair 0403 Overhaul Only P Electrical Traction Power - Maintenance and Overha 0405 Full Maintenance & Repair 0406 Overhaul Only Q ooling - Maintenance and Overhaul 0408 Full Maintenance & Repair 0409 Overhaul Only / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 16 of 20
17 S Safety System - Maintenance and Overhaul 0411 Full Maintenance & Repair 0412 Overhaul Only T Transmission - Maintenance and Overhaul 0414 Full Maintenance & Repair 0415 Overhaul Only U Underframe & ouplers (inc ogies) - Maintenance a 0417 Full Maintenance & Repair 0418 Overhaul Only W Toilets - Maintenance and Overhaul 0420 Full Maintenance & Repair 0421 Overhaul Only Z Fire & Emergency - Maintenance and Overhaul 0423 Full Maintenance & Repair 0424 Overhaul Only S04 elivery of vehicle Mileage ased Overhaul type overhaul delivery S04 elivery of vehicle Time ased Overhaul type overhaul delivery S04E elivery of vehicle System Modification ir (Not rakes) Turnkey 0433 esign 0434 Materials 0435 Labour rakes Turnkey 0437 esign 0438 Materials 0439 Labour / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 17 of 20
18 odywork (Exterior) - Turnkey 0441 esign 0442 Materials 0443 Labour iesel Engine - Turnkey 0445 esign 0446 Materials 0447 Labour E attery / ontrol - Turnkey 0449 esign 0450 Materials 0451 Labour F Floors - Turnkey 0453 esign 0454 Materials 0455 Labour G urrent ollection - Turnkey 0457 esign 0458 Materials 0459 Labour H HV - Turnkey 0461 esign 0462 Materials 0463 Labour I Interior (Not Toilets) - Turnkey 0465 esign 0466 Materials 0467 Labour K atering - Turnkey 0469 esign 0470 Materials 0471 Labour L Oil & Fuel - Turnkey 0475 esign / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 18 of 20
19 0476 Materials 0477 Labour M Electrical Machines - Turnkey 0479 esign 0480 Materials 0481 Labour N Hydrostatics - Turnkey 0483 esign 0484 Materials 0485 Labour O oors - Turnkey 0487 esign 0488 Materials 0489 Labour P Electrical Traction Power - Turnkey 0491 esign 0492 Materials 0493 Labour Q ooling - Turnkey 0495 esign 0496 Materials 0497 Labour S Safety System - Turnkey 0499 esign 0500 Materials 0501 Labour T Transmission - Turnkey 0503 esign 0504 Materials 0505 Labour U Underframe & ouplers (inc ogies) - Turnkey 0507 esign 0508 Materials 0509 Labour / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 19 of 20
20 W Toilets - Turnkey 0513 esign 0514 Materials 0515 Labour Z Fire & Emergency - Turnkey 0517 esign 0518 Materials 0519 Labour / ppendix : Product Groups / orrect as of: 06 ugust 2009 / Page 20 of 20
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