CONVECT RADIATE CONDUCT
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1 The King Luminaire KCK445R Sol-Lux LED Conversion Kit offers a simple way to convert to high efficiency LED. Through Tri-Thermal Management, the KCK445R Sol-Lux reduces heat via convection, radiation and conduction for a long operational life. This conversion kit is a complete fully tested system that requires little maintenance. Tri-Thermal CONVECT RADIATE CONDUCT Features - Complete system that includes a new globe, LED light engine and driver assembly - T1 optical system with COB LED Technology - CCT of 3000 & 4000K (+/- 300K), minimum 70 CRI - Type IV and V IESNA distribution patterns - Efficacy up to 141 lumens/watt - Certified to UL standards and UL wet listed - 7 year warranty Benefits - Easy installation of a complete, fully tested system - Absolute photometry and accurate lighting layouts - Long operational life with Tri-Thermal Management consisting of convection, radiation and conduction - Higher light quality and control than retrofits - Impressive lumen output and efficacy - Energy savings with reduced maintenance Optical System T1 LED ENGINE The T1 optical system simulates a pointed light source by utilizing highly efficent multi point Chip On Board (COB) LED emitters, reflectors and precision external optics. LIGHTING THE WAY
2 CONVERSION KITS VS RETROFITS The number of market-ready LED products grows daily. Some perform very well and provide more than 50% energy savings, but the quality and energy efficiency vary widely. It is important to ensure you choose an LED system that meets industry standards. King Luminaire is committed to continue the tradition of producing high performance and quality light systems that was started over 60 years ago. KING LUMINAIRE S CONVERSION KITS Fully tested and certified as a whole system that includes globe, LED light engine and driver assembly. Certification for outdoor lighting through CSA (UL) and IES. LED RETROFITS Retrofit tested on its own as a component, not as a whole system. Not always tested with CSA (UL) and IES. WHY IT S IMPORTANT It is important to test a system as a whole in order to accurately report on photometrics, lumen output and thermals. Certification through CSA (UL) and IES is very important, since it means the system has all the above information available and it meets the industry standard. Absolute photometry and accurate lighting layouts provided. Fixture efficacy and delivered lumens reported as a whole system. Lumen depreciation data, such as L70 as per TM-21, is provided for our system as a whole. Cannot provide absolute photometry or accurate lighting layouts. Retrofits report the efficacy and delivered lumens as a component. Retrofits do not report thermal information as a whole system only as a component. Light levels required may not be met with retrofits which may cause safety issues and require additional lights to be installed. In order to accurately determine how an LED system will perform as a whole, the LED engine must be tested and installed in the intended fixture. In order to accurately calculate the lumen depreciation, and thereby the useful operating life of the fixture, it must be thermally tested as a whole system, not as a stand-alone component. Incorporates dynamic thermal management for venting and sinking all our LED products. Retrofits may have sinks, but typically fail to offer proper heat venting with airflow over heat sinks within the fixture. If LED systems do not have proper venting and sinking there is risk of premature failure. Think of proper heat management as an insurance policy to protect your investment. King conversion systems are easy to install with just 6 simple steps. IP66 certified as a whole system which means the optical chamber is sealed, so moisture, dirt, bugs or any other small objects will not be able to penetrate. Standard 7 year warranty on our LED systems with Gold Standard customer service to provide support on our products long into the future. Retrofits can be quite complicated to install which can result in increased labor costs. The retrofit as a component may be IP66 certified, but the system as a whole is not. This means dirt, bugs or other small objects may get into the optical chamber. Retrofit companies will warranty the component, but not the system as a whole. Due to the increased difficulty to install a retrofit, it can take much more time and may result in an installation error which could result in reduced system performance or premature failure. If foreign materials enter the optical chamber it can cause greatly reduced lumen output. Dirt build-up can cause an increase in heat which will reduce performance or create failure. Moisture can be very adverse and also cause failure. It is important to warranty the full system with a company who has been in the business of manufacturing outdoor lighting for over 20 years. LIGHTING THE WAY
3 PRODUCT SPECIFICATIONS LED ENGINE The light engine shall be an array of 4 or 6 Cree Chip On Board (COB) diodes mounted to a highly conductive aluminum extrusion with the use of 2 electrical connectors. The aluminum extrusion will be mechanically attached to a thermal heat sink at both the top and bottom of the aluminum extrusion. It shall remain in thermal contact to the heat sinks with the use of conductive silicone. There will be an aluminum uplight reflector in both Type IV & Type V IESNA distribution patterns. REFRACTIVE GLASS GLOBE The glass globe shall be made of 9018 clear borosilicate glass having a minimum thickness of with an overall diameter of 13.5 and an over-all height of It will be designed for optimum optical efficiency and light control. The glass globe is secured to the luminaire body by means of a split-clamping ring of durable cast A319 aluminum, which allows easy, tool-less removal of the globe assembly from the luminaire body by means of King Luminaire s Rotolock system. A minimum ingress protection against water or dust particles of IP66 for the LED optical chamber is provided by non-porous, closed-cell silicon rubber sponge gasketing which is highly efficient in sealing against particle ingress for a wide temperature range (-40 F to 310 F). to a maximum of 60 C. The driver casing shall have a minimum ingress protection rating of IP67. PHOTOMETRICS Fixtures are tested to IESNA LM79 specifications. These reports are available upon request. CHROMATICITY High output COB LEDs come standard at 3000K & 4000K (+/- 300K) with a minimum nominal 70 CRI. Additional CCT emitters are available upon request. LUMEN MAINTENANCE Reported (TM21) and Calculated (L70) reports are available upon request with a minimum calculated value of 100,000 hrs. WIRING All internal wiring and connections shall be completed so that it will be necessary only to attach the incoming supply connectors to Mate-N-Lok connectors or to a terminal block. Mate-N-Lok shall be certified for 600V operation. Internal wire connectors shall be crimp connector only and rated at 1000V and 150 C. All wiring to be CSA certified and/or UL listed, type SFF-2, SEWF-2, or SEW-2 No. 14 gauge, 150 C, 600V, and color coded for the required voltage. THERMALS Fixtures tested to determine the maximum in-situ case temperature of the LED emitters as recommended by Cree. This report is available upon request. stainless steel, aluminum alloy, or zinc coated steel. WARRANTY The KCK445R Sol-Lux LED Conversion Kit comes with a 7 year limited warranty. CERTIFICATION: CSA US Listed Suitable for wet locations ISO 9001 IP66 ARRA Compliant LM79 / LM80 Compliant DRIVER INFO: >0.9 Power Factor <20% Total Harmonic Distortion V & V -40 C Min. Case Temperature 60 C Max. Case Temperature Surge Protection: ANSI C136.2 extreme level 20kV/10kA DRIVER CSA certified and/or UL listed, electronic programmable, Constant Light Output (CLO) driver with a 0-10v dimming lead. Driver shall supply correct DC voltage and current to maintain proper operation of the emitters. The driver shall be UL1310/UL48 Class 1 certified, and contain over-circuit, over-voltage, and over-power protection. An in-line ferrite choke is utilized to provide protection against EFT s. The multi-volt driver shall be capable to connect to AC input voltages of 120V - 277V or V. The driver shall have a minimum life expectancy of 100,000 hrs with a case temperature range of -40 C FINISH Housing is finished with a 13 step KingCoat SuperDurable polyester TGIC powder coat. Standard colors include strobe white, brown metal, marina blue, gate gray, Chicago bronze, standard gold, standard black, federal green and rain forest. Please see our website for a complete list of colors. Additional RAL or custom color matches are available. MISCELLANEOUS All exterior hardware and fasteners, wholly or partly exposed, shall be stainless steel alloy. All internal fasteners are stainless steel or zinc coated steel. All remaining internal hardware is
4 POWER & LUMENS Test Voltage: 120V Nominal Color Temperature: 3000 & 4000K Engine Series: 4 COB Emitters (Type III) T Engine Series: 6 COB Emitters (Type V) LED ENGINE LED Engine + Driver Rated Life = 100,000 hrs 2 LED CONVERSION KIT To learn more about the T1 Optic, please see the T1 Optic Information Sheet Photometric Test Report Number Decorative Option Color Temperature IES Distribution Nominal Watts Engine Series Delivered Lumens 3 Efficacy (LM/W) 3 Emitter Driver Output Current BUG Rating HID Equivalent NT1GR4X06040XXS Open 4000 Type IV NT1GR4X07540XXS Open 4000 Type IV NT1GR5X07540XXQ Open 4000 Type V NT1GR4X10040XXQ Open 4000 Type IV ST1GR4X04030XXP Solid Spun Top 3000 Type IV ST1GR4X06030XXP Solid Spun Top 3000 Type IV WT1GR4X06030XXX Rings & Struts 3000 Type IV WT1GR5X06030XXX Rings & Struts 3000 Type V Lens: Glass Refractor 1 Color temperature is nominal, please see test report for specific chromaticity information 2 Contact factory for TM21 information/driver specification 3 Due to the continuous advancements in LED technology, luminaire delivered lumen and efficacy is subject to change without notice at the discretion of King Luminaire 4 Equivalence should always be confirmed by performing a photometric layout, due to the variability of performance requirements and application criteria HOW TO ORDER DECORATIVE OPTIONS SERIES SRS - Savannah Ring & Struts SST - Solid Spun Aluminum Top CRS - Contemporary Ring & Struts LUMINAIRE STYLE KCK445R - Sol-Lux IES LIGHTING CLASSIFICATION IV - Type 4 V - Type (4 COB, Type IV) 4006 (6 COB, Type V) SOURCE SSL - Solid State CCT 3K K 4K K PAINT COLOR GN - Federal Green BE - Blue GY - Gray BN - Brown BK - Black BZ - Bronze *Additional options available on website KCK445R (SSL) OPTICAL OPTIONS WATTAGE LINE VOLTAGE CONNECTION FINIAL OPTIONS T1GR - T1 Optic (Tower Array) Glass Refractor 40, 60, 75, V ( ) 480V ( )* *Select wattages available whithin this range, contact King Luminaire TB - Terminal Block *leave blank if terminal block is not required #1, #2, #3 *Additional options available on website KING LUMINAIRE 1153 State Route 46N Jefferson, OH Phone:
5 CONVERSION DIRECTIONS LED CONVERSION KIT STEP 1: Determine the HID fixture you wish to convert to LED STEP 2: Remove the globe from the HID fixture STEP 3: Remove the ballast plate and assembly from the HID fixture STEP 4: Unplug the HID power leads from the ballast assembly STEP 5: Connect the LED power leads STEP 6: Place the LED conversion kit globe on the capital and Rotolock it into place or engage the set screws if a non Rotolock globe is provided CONVERSION COMPLETE KING LUMINAIRE 1153 State Route 46N Jefferson, OH Phone:
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