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1 PT JAWA MAKMUR TEKNIK UTAMA flow solutions authorized distributor
2 BALL VALVES INDUSTRIES & APPLICATIONS INDUSTRIES Oil & Gas Exploration & Production Pipelines & Processing Plants Refining & Petrochemical LNG Power Metering and Gate Stations FPSO & Shipbuilding Onshore Receiving Terminals APPLICATIONS Blow-down ESD Riser Isolation HIPPS Upstream/Midstream/Downstream High Temp C Low Temp. down to -160 C Sequencing service Abrasive fluids MV1 TOP-ENTRY BALL VALVE Standard Low temp. down to -125 C (DT) High temp C to +400 C (DT) BENEFITS OF THE TOP-ENTRY DESIGN Full in-line maintenance in vertical or horizontal position. The bolted construction allows disassembly on site for inspections and possible repairs. Clearing the bonnet off the valve allows free access to the ball and the seats, which can simultaneously be taken out with special maintenance tools. After maintenance, the valve can be fully retested without pipeline pressure (for DIB-1 Valves) (DPE Valves). Sized to withstand external loads from the pipeline even when the bonnet, the slab and the seats are removed for maintenance. Can be welded directly onto the pipeline assembly. MV3 SIDE-ENTRY BALL VALVE Standard Low temp. down to -125 C (DT) High temp C to +400 C (DT) BENEFITS OF THE SIDE-ENTRY DESIGN Most common and popular design as it can be easily removed from the pipeline for maintenance due to bolted design. Most competitive design of all the ball valves in terms of cost and delivery. The split body construction allows the use of forged materials in various grades of CS, SS and high alloys, thus suitable for the most severe service conditions. Large inventory of parts kept available in-house. Available for short delivery 16 weeks or less. SPECIAL S & APPLICATIONS SUBSEA BALL VALVES Additional environmental sealing at body to closure and body to stem CRA overlay on sealing or process wetted areas ROV interface to API 17H/ISO (optional) More stringent requirements for material selection Advanced inspection and testing requirements (i.e. hyperbaric testing, cycling) LOW TEMPERATURE VALVES DOWN TO -125 C (DESIGN TEMP) Extended bonnet with vapor space to maintain the stem packing within the suitable temperature range. Low friction coating on seating for smoother operation Fugitive emission (FE) compliance More stringent requirements for material selection Supplementary inspection and testing (i.e. FE, Low temperature testing)
3 BALL VALVES MV5 FULLY-WELDED BALL VALVE Standard Low temp. down to -125 C (DT) High temp C to +400 C (DT) BENEFITS OF THE FULLY-WELDED DESIGN 3-piece design welded body reduces the number of potential leak paths. Allows for reduction in weight, especially if the welded end version is selected. The split body construction allows the use of forge materials in the various grades of CS, SS and high alloys, thus suitable for the most severe service conditions. Compact design available with weld end/weld end connections. Alternative option to the side-entry bolted body. Typically used on gas transmission pipeline. MV4 TWIN BALL VALVE (DBB) Standard 3/4-24 3/4-24 3/4-20 3/4-12 BENEFITS OF THE FULLY-WELDED DESIGN Space and weight saving Flanged or flangeless design Cost saving (product and installation) Reduced number of potential leak paths Increased line structural integrity More reliable system Manual and/or actuated configuration Available for all industries and applications 3/4-24 3/4-24 3/4-20 3/4-12 HIGH TEMPERATURE VALVES +220 C TO +400 C (DESIGN TEMP) Extended bonnet Metal and graphite seals Inherently firesafe design Adjustable stem packing with live load for easy maintenance which guarantees performance throughout the operational life Advanced selection of hard facing technologies suitable for various services METAL-SEATED BALL VALVES Suitable for severe service (dirty, abrasive), high temperature (+220 C to +400 C), low maintenance (subsea, underground), high demand (frequent cycling) Hard facing on ball and seats (ENP, TCC, CCC) Higher torque, more robust topwork design, more powerful actuator. Longer life cycle, low maintenance, low spare parts consumption. Leakage rates to API 598 or ISO 5208:1993, Rates A, B CLADDED BALL VALVES Suitable for sour service, harsh and hostile environment, low maintenance Corrosion resistant, long life, high reliability Overlay in Inconel 625 or Stainless Steel, mostly applied on Carbon Steel base material Cladding options: dynamic seal areas, all sealing areas, all wetted areas (fully cladded) Final overlay thickness of 3 mm min.
4 GATE VALVES INDUSTRIES & APPLICATIONS INDUSTRIES Oil & Gas Exploration & Production Pipelines & Processing Plants Refining & Petrochemical Power Metering and Gate Stations FPSO & Shipbuilding Onshore Receiving Terminals APPLICATIONS Blow-down ESD Riser Isolation HIPPS High Temp C Low Temp. down to -160 C Sequencing service Abrasive fluids MV7-P GATE VALVE FABRICATED BODY Standard N/A Low temp. down to -160 C High temp C to +450 C MV7-F GATE VALVE FORGED BODY N/A Standard N/A N/A N/A Standard N/A N/A N/A N/A N/A N/A N/A This body construction is typically used for low pressure as well as standard services and applications. It is the most popular design due to competitive cost and fast delivery. BENEFITS OF THE FABRICATED GATE VALVE DESIGN This body construction is typically used for low pressure as well as standard services and applications. It is the most popular design due to competitive cost and fast delivery. Full in-line maintenance. The bolted top-entry construction allows disassembly on site for inspections and repairs or replacement of internal parts, in a wide range of applications. Clearing the bonnet off the valve allows free access to the slab and the seats, which can be taken out. The upper stem seal gasket is replaceable with pressure in line. The flat sealing surfaces between the slab and the seats ensure a bubble-tight shut-off even for the metal-seated configuration. Sized to withstand external loads from the pipeline even when the bonnet, the slab and the seats are removed for maintenance. Can be welded directly onto the pipeline Standard Low temp. down to -160 C High temp C to +450 C 2-12 This body construction is ideal for high pressure as well as special services and applications (low or high temperature and subsea). It has size limitations up to 16, but it offers the highest quality of material and is available in a wider range of materials. BENEFITS OF THE FORGED GATE VALVE DESIGN This body construction is ideal for high pressure as well as special services and applications (low or high temperature and subsea). It has size limitations up to 16, but it offers the highest quality of material and is available in a wider range of materials. Full in-line maintenance. The bolted top-entry construction allows disassembly on site for inspections and repairs or replacement of internal parts, in a wide range of applications. Clearing the bonnet off the valve allows free access to the slab and the seats, which can be taken out. The upper stem seal gasket is replaceable with pressure in line. The flat sealing surfaces between the slab and the seats ensure a bubble-tight shut-off even for the metal-seated configuration. Sized to withstand external loads from the pipeline even when the bonnet, the slab and the seats are removed for maintenance. Can be welded directly onto the pipeline
5 GATE VALVES MV7-C GATE VALVE CAST BODY Standard Low temp. down to -160 C High temp C to +450 C This body construction is typically used for high pressure as well as special services and applications (low or high temperature and subsea). BENEFITS OF THE CAST BODY GATE VALVE DESIGN This body construction is typically used for high pressure as well as special services and applications (low or high temperature and subsea). Full in-line maintenance. The bolted top-entry construction allows disassembly on site for inspections and repairs or replacement of internal parts, in a wide range of applications. Clearing the bonnet off the valve allows free access to the slab and the seats, which can be taken out. The upper stem seal gasket is replaceable with pressure in line. The flat sealing surfaces between the slab and the seats ensure a bubble-tight shut-off even for the metal-seated configuration. Sized to withstand external loads from the pipeline even when the bonnet, the slab and the seats are removed for maintenance. Can be welded directly onto the pipeline SPECIAL GATE VALVES SUBSEA GATE VALVES KEY DESIGN CHANGES FROM TOPSIDE TO SUBSEA Additional environmental sealing at body to bonnet and body to stem CRA overlay on sealing or process wetted areas ROV interface to API 17H/ISO (optional) Advanced inspection and testing requirements (i.e. hyperbaric testing, cycling) Cast or forged body construction LOW TEMPERATURE VALVES DOWN TO -160 C KEY DESIGN CHANGES FROM STANDARD TO LOW TEMPERATURE Extended bonnet with vapor space to maintain the stem packing within the suitable temperature range Low friction coating on seating for smoother operation Fugitive emission (FE) compliance More stringent requirements for material selection Supplementary inspection and testing (i.e. FE, Low temperature testing) Cast or forged body construction HIGH TEMPERATURE VALVES +220 C TO +450 C KEY DESIGN CHANGES FROM STANDARD TO HIGH TEMPERATURE Metal and graphite seals Inherently firesafe design Advanced selection of hard facing technologies suitable for various services Bellow seat design Cast or forged body construction
6 Head Office Grand Slipi Tower, 42nd Floor Unit G-H Jl. S. Parman Kav , Slipi Jakarta Barat P: F: Representative Office Jl. Diponegoro No. 260A Ungaran, Kabupaten Semarang P: F:
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