CRIMP TEST SPECIFICATION: CABLECRAFT COPPER TUBE 10MM 2 HD RANGE
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1 COPPER TUBE 10MM 2 HD RANGE COPPER TUBE INSIDE DIAMETER (MM): 4.4 COPPER TUBE OUTSIDE DIAMETER (MM): 6.9 TEST CABLE FOR 10MM 2 (72/0.4mm) TRI-RATED TO BS 6231 INITIAL VOLT DROP ACROSS JOINT WITH 40A DC TEST CURRENT: v INITIAL RESISTANCE ACROSS JOINT: 27.5 µω CABLECRAFT BDS HEXAGON SIZE 5.5MM A/F 35µΩ (VOLT DROP TEST PASS) 380 NEWTONS 1160 NEWTONS 1409 NEWTONS - PASS ON BOTH The volume of wall thickness was generous relative to the terminal cross sectional area and the hexagon size was well matched to the volume of material to be crimped also resulting in minimal compression flash. CCT10-5HD CCT10-6HD CCT10-8HD CCT10-10HD CCT10-12HD
2 COPPER TUBE 16MM 2 HD RANGE COPPER TUBE INSIDE DIAMETER (MM): 5.6 COPPER TUBE OUTSIDE DIAMETER (MM): 8.0 TEST CABLE FOR 16MM 2 (126/0.4mm) TRI-RATED TO BS 6231 CABLECRAFT BDS HEXAGON SIZE 6.4MM A/F ENSURE INDENTOR IS ALIGNED ON UNDERSIDE OF CRIMP. DIMENSION FROM BOTTOM OF INDENTATION TO OPPOSITE FLAT 5.3MM. INITIAL VOLT DROP ACROSS JOINT WITH 40A DC TEST CURRENT: v INITIAL RESISTANCE ACROSS JOINT: 12 µω 19 µω (VOLT DROP TEST PASS) 960 NEWTONS 1850 NEWTONS 2802 NEWTONS - PASS ON BOTH The volume of wall thickness was generous relative to the terminal cross sectional area and the hexagon size was well matched to the volume of material to be crimped also resulting in minimal compression flash. CCT16-5HD CCT16-6HD CCT16-8HD CCT16-10HD CCT16-12HD
3 COPPER TUBE 25MM 2 HD RANGE COPPER TUBE INSIDE DIAMETER (MM): 7.0 COPPER TUBE OUTSIDE DIAMETER (MM): 9.5 TEST CABLE FOR 25MM 2 (196/0.4mm) TRI-RATED TO BS 6231 CABLECRAFT WHD /70 HEXAGON SIZE 7.8MM A/F ENSURE INDENTOR IS ALIGNED ON UNDERSIDE OF CRIMP. DIMENSION FROM BOTTOM OF INDENTATION TO OPPOSITE FLAT 6.0MM. INITIAL VOLT DROP ACROSS JOINT WITH 40A DC TEST CURRENT: v INITIAL RESISTANCE ACROSS JOINT: 18.5 µω 24 µω (VOLT DROP TEST PASS) 1500 NEWTONS 2900 NEWTONS 3315 NEWTONS - PASS ON BOTH Some voids visible on crimp section photograph, but overall pass. CCT25-5HD CCT25-6HD CCT25-8HD CCT25-10HD CCT25-12HD
4 COPPER TUBE 35MM 2 HD RANGE COPPER TUBE INSIDE DIAMETER (MM): 8.2 COPPER TUBE OUTSIDE DIAMETER (MM): 11.0 TEST CABLE FOR 35MM 2 (276/0.4mm) TRI-RATED TO BS 6231 CABLECRAFT BDS /50 HEXAGON SIZE 9.45MM A/F ENSURE INDENTOR IS ALIGNED ON UNDERSIDE OF CRIMP. DIMENSION FROM BOTTOM OF INDENTATION TO OPPOSITE FLAT 7.9MM. INITIAL VOLT DROP ACROSS JOINT WITH 40A DC TEST CURRENT: v INITIAL RESISTANCE ACROSS JOINT: 16.2 µω 25.4 µω (VOLT DROP TEST PASS) 2100 NEWTONS 4100 NEWTONS 4244 NEWTONS - PASS ON BOTH Some voids visible on crimp section photo, but overall pass. CCT35-5HD CCT35-6HD CCT35-8HD CCT35-10HD CCT35-12HD CCT35-14HD
5 COPPER TUBE 50MM 2 HD RANGE COPPER TUBE INSIDE DIAMETER (MM): 9.5 COPPER TUBE OUTSIDE DIAMETER (MM): 12.1 TEST CABLE FOR 50MM 2 (396/0.4mm) TRI-RATED TO BS 6231 CABLECRAFT BDS /50 HEXAGON SIZE 10.13MM A/F ENSURE INDENTOR IS ALIGNED ON UNDERSIDE AND CRIMP NEAR ENTRY POINT, THEN CRIMP AGAIN NEAR INSPECTION POINT. DIMENSION FROM BOTTOM OF INDENTATION TO OPPOSITE FLAT 8.2MM. INITIAL VOLT DROP ACROSS JOINT WITH 40A DC TEST CURRENT: v INITIAL RESISTANCE ACROSS JOINT: 9.2 µω 12 µω (VOLT DROP TEST PASS) 3000 NEWTONS 5800 NEWTONS 6400 NEWTONS - PASS ON BOTH Some voids visible on crimp section photo, but overall pass. CCT50-5HD CCT50-6HD CCT50-8HD CCT50-10HD CCT50-12HD CCT50-14HD CCT50-16HD
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