PARTS CATALOGUE GSX150L6 (MB8NG4BA) P71 PRODUCED BY SUZUKI MOTORCYCLE INDIA PRIVATE LTD GIXXER ND EDITION

Transcription

1 PARTS CATALOGUE GSX150L6 (MB8NG4BA) GIXXER P71 PRODUCED BY SUZUKI MOTORCYCLE INDIA PRIVATE LTD ND EDITION

2 This part catalogue supersedes all the following part catalogue with immediate effect Model of catalogue GSX150L6_P71 Parts catalogue No. 9900B

3 GSX150L6 YPA

4 GSX150L6 YSF

5 GSX150L6 YVB

6 GSX150L6 19A

7 PREFACE When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance. This parts catalogue covers the list of all service parts for SUZUKI GSX150L6. INSTRUCTIONS FOR QUOTING THE CATALOGUE 1. DIMENSIONS Dimensions of the parts in this catalogue are indicated in unit millimeters. 2. ABBREVIATIONS Abbreviations used in this catalogue are as follows: AR : As required NT : Number of teeth ASSY : Assembly OPT : Optional E.NO. : Engine number OS : Over size F.NO. : Frame number STD : Standard D : Diameter of material T : Thickness ID : Inside diameter US : Under size OD : Outside diameter W : Width L : Length LH : Left hand side RH : Right hand side ~ : Up to F.NO.A ~ : From F.NO.A x 34 x Figures in the description column show the dimensions of parts. ID OD T(or W,L) 3. INNER PARTS OF ASSEMBLY Part name with a dot (.) in front as shown in the description column indicates the component of the assembly also available individually. 4. MODIFICATION NOTICE A parts bulletin will be sent to you on all occasions when changes in parts occur, including interchangeable modifications between new parts and old ones. 5. NOTE 5-1. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL". 6. SPECIFICATION CODE This catalogue contains the parts for the model designed for the following spec.; spec. code : P SERIAL FRAME NUMBER GSX150L6 : MB8NG4BA G ~ (Parts No.) : indicates that the parts number was changed to and the new parts are interchangeable with the former ones but the former ones are not interchangeable with new ones (Parts No.) : indicates that the former and new parts are interchangeable with each other and both are usable. GSX150L6 P GSX150L6 P71-2 -

8 COLOR CHART TABLEAU DES COULEURS COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR AW1 PTA,PVG AYU YMD,YGR,07G,YVB AYV YMD,YGR,07G,19A AYZ YHF,YGR,07G,YPA AY1 YMD,YGR,07G,YSF AY2 YMD,YMC PTA LTHR.BLACK PVG STITCH RED QC3 MET.MAT BLACK YGR PEARL MAYA ORANGE YHF PHANTOM GRAY METALLIC YKS FIERY RED YKV MET.MAT BLACK NO.2 YMC MAT TITANIUM SILVER METALLIC YMD MISTIC SILVER METALLIC YPA PEARL MIRAGE WHITE YSF BLUE METALLIC YVB GLASS SPARKLE BLACK 07G PURE RED 19A CANDY ANTARES RED 291 BLACK (SEMI-GLOSS)

9 MILLIMETER INCH CONVERSION CHART How to read millimeters equal inch Contents are subject to change without notice or obligation.

10 -1-

11 -2-

12 -3-

13 -4-

14 -5-

15 -6-

16 -7-

17 FIG.102A (1-B-2) CYLINDER HEAD COVER J COVER, CYLINDER HEAD J GASKET, CYLINDER HEAD COVER BOLT (7X37) E WASHER, HEAD COVER 2

18 FIG.103A (1-B-3) CYLINDER HEAD J HEAD ASSY, CYLINDER SNAP RING PIN (6.3X8X12) BOLT (6X50) BOLT (6X110) BOLT (8X140) WASHER (8.5X18X2.3) J GASKET, CYLINDER HEAD PIN (8.2X10X13) SPARK PLUG (CPR7EA-9) 1 NGK SPARK PLUG (U22EPR9) 1 DENSO SPARK PLUG (RG8YC) J PIPE, INTAKE NO J PIPE, INTAKE NO O RING (D:2.4,ID:28.7) A-000 BOLT F CLAMP, INTAKE PIPE B-000 BOLT 1

19 FIG.107A (1-B-4) CYLINDER J00-0F0 CYLINDER J GASKET, CYLINDER PIN (8.2X10X13) 2

20 FIG.108A (1-B-5) CRANKCASE J CRANKCASE ASSY PIN B-000.BOLT B-000.BOLT A-000 BOLT 1 OIL DRAIN L GASKET BOLT (10X85) BOLT (10X140) B-000 NUT 4

21 FIG.112A (1-B-6) CRANKCASE COVER J COVER, CLUTCH LENS, OIL LEVEL J GASKET, CLUTCH COVER PIN B-000 BOLT B-000 BOLT B-000 BOLT H PLUG, OIL FILLER O RING (D:3.1,ID:16.8) B-000 BOLT GASKET (8.2X14X1.6) J COVER, MAGNETO J GASKET, MAGNETO COVER PIN B-000 BOLT B-000 BOLT PLUG O RING (D:3.1,ID:32.7) J PLUG, TOP O RING (D:2.4,ID:13.8) J COVER, ENGINE SPROCKET B-000 BOLT PIN 2

22 FIG.120A (1-B-7) CRANKSHAFT J00-0A0 CRANKSHAFT ASSY J00-0A0 GEAR, CRANK BALANCER DRIVE 1 (NT:44) SHIM, CRANKSHAFT RH (T:0.60) SHIM, CRANKSHAFT RH (T:0.65) SHIM, CRANKSHAFT RH (T:0.70) SHIM, CRANKSHAFT RH (T:0.75) SHIM, CRANKSHAFT RH (T:0.80) SHIM, CRANKSHAFT RH (T:0.85) SHIM, CRANKSHAFT RH (T:0.90) SHIM, CRANKSHAFT RH (T:0.95) SHIM, CRANKSHAFT RH (T:1.00) SHIM, CRANKSHAFT RH (T:1.05) SHIM, CRANKSHAFT RH (T:1.10) SHIM, CRANKSHAFT RH (T:1.15) SHIM, CRANKSHAFT RH (T:1.20) SHIM, CRANKSHAFT RH (T:1.25) SHIM, CRANKSHAFT RH (T:1.30) L BEARING (28X68X18) 1 RH L BEARING (35X72X17) 1 LH OIL SEAL (12X21X7) J GEAR, OIL PUMP DRIVE (NT:15) J GEAR, PRIMARY DRIVE (NT:22) J GEAR, PRIMARY DRIVE SCISSORS 1 (NT:22) J SPRING, PRI DRIVE GEAR NUT J WASHER, PRIMARY DRIVE GEAR 1 WAVE WASHER J KEY, PRIMARY DRIVE GEAR 1

23 FIG.120A (1-B-8) CRANKSHAFT J01-0F0 PISTON (YELLOW) J RING SET, PISTON J PIN, PISTON SNAP RING 2

24 FIG.122A (1-B-9) STARTER CLUTCH J GEAR, STARTER IDLE (NT:16/56) SPACER (10X16X10.5) PIN (10X47.5) CLUTCH SET, STARTER (NT:59) L BEARING, STARTER CLUTCH GEAR A-000 BOLT 3

25 FIG.124A (1-B-10) CRANK BALANCER J BALANCER, CRANK E SPRING J00-0A0 GEAR, CRANK BALANCER DRIVEN J WASHER, CRK BAL DRIVEN GR NO J WASHER, CRK BAL DRIVEN GR NO J RACE, CRK BAL DRIVEN GEAR 1 INNER J DAMPER CIRCLIP J SPACER, CRANK BAL DRN GEAR L BEARING LH L BEARING RH KEY WASHER NUT 1

26 FIG.126A (1-B-11) CAMSHAFT/VALVE J CAM SHAFT BEARING (30X42X7) 1 LH BEARING (12X28X8) 1 RH J SPROCKET, CAMSHAFT (NT:34) J WASHER, SPROCKET BOLT (5X15) J C RING J CAM, DECOMPRESSION PIN (6.3X8X12) 1 KNOCK PIN (5X8) 1 ANGLE J ARM ASSY, VALVE ROCKER J SCREW, TAPPET ADJUSTING A NUT, TAPPET ADJUSTING J SHAFT, VALVE ROCKER ARM IN J SHAFT, VALVE ROCKER ARM EXH A-000 BOLT 2 ROCKER ARM SHAFT WASHER J VALVE, INTAKE J VALVE, EXHAUST J SPRING, VALVE G RETAINER, VALVE SPRING G RETAINER, VALVE SPRING G COTTER, VALVE G SEAT, VALVE SPRING OIL SEAL (4X10X8) 2

27 FIG.127A (1-B-12) CAM CHAIN F CHAIN, CAMSHAFT DRIVE 1 (92RH M) J GUIDE, CAM CHAIN J TENSIONER, CAM CHAIN BOLT (6X32) GASKET (6.2X11X1.2) J ADJUSTER ASSY, TENSIONER G GASKET, TENSIONER ADJUSTER A-000 BOLT 2

28 FIG.130A (1-B-13) CARBURETOR J CARBURETOR ASSY J FLOAT ASSY J PIN, FLOAT J SCREW SPRING J SPRING J WASHER J ADJUSTER O RING O RING J ADJUSTER WASHER O RING J O RING J JET, NEEDLE (0-3) J HOLDER, JET J JET, MAIN (135) J JET, PILOT (12.5) J NEEDLE ASSY J CLIP J NEEDLE, JET (A9) RING D E RING J PLUNGER J GUIDE HOLDER J SPRING J PISTON VALVE ASSY J DIAPHRAGM COVER J SPRING J SPRING J HOLDER J WASHER J TPS J SCREW 1

29 FIG.130A (1-B-14) CARBURETOR J O RING J SCREW J SCREW J SCREW CAP J HOSE (4X7X320) J CLIP J CLIP J O RING J HOSE (6X10X370) 1

30 FIG.155A (1-B-15) AIR CLEANER J CLEANER ASSY, AIR J CUSHION J CAP, AIR CLEANER J GASKET J RESONATOR J FILTER ASSY J GASKET J TUBE, BREATER CLIP G PLUG J TUBE, OUTLET J TUBE, INLET CLIP CLAMP A-000.SCREW A-000 BOLT J SHEET, AIR CLEANER INLET CLIP 4

31 FIG.163A (1-C-2) MUFFLER J BODY, MUFFLER D GASKET, EXHAUST PIPE A-000 BOLT J COVER, MUFFLER A-000 SCREW WASHER (6.5X22X1.6) SPACER (6.5X9X5) L CUSHION FA0-000 GROMMET B-000 BOLT A-000 BOLT SPACER, MUF SPRT CUSHION, MUF SPRT WASHER (8.5X30X1.6) A-000 NUT J COVER, MUFFLER RR SCREW (6X16) FA0-000 GROMMET 2

32 FIG.170A (1-C-3) OIL PUMP J PUMP ASSY, ENGINE OIL J GEAR, DRIVEN (NT:30) PIN (2.5X19.8) E RING O RING (D:1.9,ID:8.6) 1 OIL PUMP GALLERY PIN A-000 BOLT STRAINER, ENGINE OIL G FILTER, ENGINE OIL O RING (D:1.9,ID:12.5) J CAP, OIL FILTER O RING (D:2.4,ID:52.6) J SPRING, OIL FILTER B-000 BOLT 2

33 FIG.189A (1-C-4) 2ND AIR J PIPE, 2ND AIR C GASKET A-000 BOLT G VALVE ASSY, 2ND AIR A-000 BOLT J BRACKET A-000 BOLT J HOSE, 2ND AIR VALVE HOSE, 2ND AIR VALVE VACUUM J HOSE, 2ND AIR CLEANER CLIP CLIP CLIP 1

34 FIG.201A (1-C-5) CLUTCH J GEAR ASSY, PRIMARY DRIVEN 1 (NT:19/70) H SPACER, PRIMARY DRIVEN GEAR WASHER J HUB, CLUTCH SLEEVE H NUT, CLUTCH SLEEVE HUB J WASHER, CLUTCH SLEEVE HUB WAVE WASHER WASHER H PLATE, CLUTCH DRIVE NO.1 2 (T:3.0) H PLATE, CLUTCH DRIVE NO.2 3 (T:3.0) PLATE, CLUTCH DRIVEN 4 (T:1.6) J DISC, CLUTCH PRESSURE SPRING H BOLT, CLUTCH SPRING G RACK, CLUTCH RELEASE BEARING CIRCLIP A PINION, CLUTCH RELEASE A PINION, CLUTCH RELEASE WASHER (12.5X17X1) OIL SEAL (10X17X5) H ARM, CLUTCH RELEASE A-000 BOLT A-000 NUT 1

35 FIG.206A (1-C-6) TRANSMISSION J SHAFT, COUNTER (NT:12) J GEAR, 2ND DRIVE (NT:16) J GEAR, 3RD DRIVE (NT:20) J GEAR, 4TH DRIVE (NT:22) CIRCLIP 1 4TH DRIVE J GEAR, 5TH DRIVE (NT:24) SHIM (20X26X1) 1 4TH DRIVE WASHER 1 2ND DRIVE CIRCLIP 1 2ND DRIVE BEARING 1 RH A RETAINER, COUNTER BEARING A-000 SCREW J BEARING, COUNTERSHAFT LH J SHAFT, DRIVE (NT:19) J GEAR, 1ST DRIVEN (NT:33) J BUSH, 1ST DRIVEN GEAR J GEAR, 2ND DRIVEN (NT:28) J BUSH, 2ND DRIVEN GEAR J GEAR, 3RD DRIVEN (NT:26) J GEAR, 4TH DRIVEN (NT:23) J GEAR, 5TH DRIVEN (NT:21) CIRCLIP WASHER 1 3RD DRIVEN WASHER 2 2ND DRIVEN WASHER 1 1ST DRIVEN,RH WASHER 1 1ST DRIVEN,LH BEARING 1 RH OIL SEAL BEARING, LH J RETAINER, DRIVE SHAFT A-000 BOLT 2

36 FIG.206A (1-C-7) TRANSMISSION H SPROCKET, ENGINE (NT:15) WASHER, SPROCKET H CHAIN ASSY 1 (R428NOR x132) H JOINT SET, CHAIN A-000 BOLT J GEAR, KICK STARTER IDLE 1 (NT:26) H BUSH, KICK STARTER IDLE GEAR WASHER WASHER CIRCLIP 1

37 FIG.212A (1-C-8) GEAR SHIFTING J FORK, GEAR SHIFTING NO J FORK, GEAR SHIFTING NO J SHAFT, GEAR SHIFT FORK NO J SHAFT, GEAR SHIFT FORK NO J CAM, GEAR SHIFT BEARING A RETAINER, SHIFT CAM, R BEARING A-000 SCREW J STOPPER, CAM J BOLT, GEAR SHIFT CAM STOPPER WASHER J SPRING J PLATE, GEAR SHIFT CAM PIN A-000 BOLT J SHAFT, GEAR SHIFTING OIL SEAL (14X22X6) J SPRING, SHIFT SHAFT RETURN G STOPPER, ARM J SPRING,GEAR SHIFT PLATE RETURN J ARM, GEAR SHIFT LINK G BOLT, SHIFT LEVER SHIM (14X22X1) CIRCLIP J ROD, GEAR SHIFT LINK G PLATE, GEAR SHIFT CAM DRIVE J LEVER ASSY, GEAR SHIFTING J RUBBER H WASHER,GEAR SHIFT LINK ROD A-000 COTTER PIN 2

38 FIG.212A (1-C-9) GEAR SHIFTING J BASE ASSY, GEAR TERM O RING (D:2.4,ID:26.2) A-000 BOLT PIN (5X15.5) SPRING CLAMP (L:154) F SHAFT, GEAR SHIFT LEVER WASHER (12.5X20X1) A-000 CIRCLIP 1

39 FIG.240A (1-C-10) KICK STARTER J SHAFT, KICK STARTER J GUIDE, KICK STARTER SHAFT SPR SPRING J SPRING, KICK SHAFT RETURN WASHER (18X36X1.5) L SEAL (15X24X7) J STARTER, KICK GUIDE, KICK STARTER STOPPER, KICK STARTER A-000 BOLT J GEAR, KICK STARTER DRIVE 1 (NT:30) SHIM (20X26X1) WASHER A-000 CIRCLIP J LEVER ASSY, KICK STARTER H BOLT, KICK STARTER 1

40 FIG.301A (1-C-11) STARTING MOTOR J MOTOR ASSY, STARTING J BRUSH TERMINAL SET J BRUSH HOLDER SET J O RING J FRONT BRACKET J O RING J REAR BRACKET J THRUST WASHER J O RING J SEAL J BOLT SET B-000 BOLT A-000 NUT 1

41 FIG.303A (1-C-12) MAGNETO J STATOR ASSY, MAGNETO J ROTOR ASSY, MAGNETO H CLAMP, STATOR LEAD B-000 BOLT 2 SENSOR B-000 BOLT 3 STATOR B-000 NUT, MAGNETO ROTOR KEY 1

42 FIG.310A (1-C-13) BATTERY G BATTERY (12MX5L-B, 12V3AH) PROTECTOR J PROTECTOR, BATTERY J HOSE, BATTERY CLAMP J BAND 1

43 FIG.312A (1-C-14) ELECTRICAL J RELAY, STARTING MOTOR A-000 NUT J RECTIFIER ASSY B-000 BOLT WASHER SPACER (6.2X8.4X6.9) B-000 NUT J CDI UNIT O RING (D:3.5,ID:62.6) J COIL ASSY, IGNITION A-000 BOLT J CAP, SPARK PLUG H SEAL, SPARK PLUG H SEAL, HIGH TENSION CORD 1

44 FIG.330A (1-C-15) SPEEDOMETER J SPEEDMETER ASSY J SPEEDOMETER J KNOB J CASE, UPPER J CASE, LOWER SCREW (3X16) H CUSHION, SPEEDOMETER J CUSHION, SPEEDOMETER WASHER (4.5X16X1.2) A-000 SCREW G ROTOR, SPEED H SENSOR, SPEED B-000 BOLT B-000 BOLT 1

45 FIG.333A (1-D-2) HEADLAMP J HEADLAMP ASSY CORD ASSY BULB (12V5W) BULB (12V,35/35W) J CLIP J BRACKET J COVER, SOCKET B-000.SCREW J SCREW J SPRING H CUSHION, COWLING BRACE SCREW, HEADLAMP 1

46 FIG.334A (1-D-3) TURNSIGNAL LAMP J LAMP ASSY, FR TURNSIGNAL RH J GASKET J LAMP UNIT J SCREW BULB (12V10W) J SCREW J LAMP ASSY, FR TURNSIGNAL LH J GASKET J LAMP UNIT J SCREW BULB (12V10W) J SCREW J PLATE, TURNSIGNAL J LAMP ASSY, RR TURNSIGNAL RH J GASKET J LAMP UNIT J SCREW BULB (12V10W) J SCREW J LAMP ASSY, RR TURNSIGNAL LH J GASKET J LAMP UNIT J SCREW BULB (12V10W) J SCREW J PLATE, REAR TURNSIGNAL J RELAY ASSY, TURNSIGNAL 1

47 FIG.339A (1-D-4) REAR COMBINATION LAMP J LAMP ASSY, REAR COMBINATION J RUBBER H SCREW, FRAME COVER RR A-000 SCREW G LAMP ASSY, LICENSE H LENS H GASKET H COVER H WASHER BULB (12V5W) SCREW WASHER (5.5X20X1.2) A-000 SCREW CLAMP (L:145) G REFLEX REFLECTOR RR B-000 NUT 1

48 FIG.350A (1-D-5) WIRING HARNESS JA0-000 HARNESS, WIRING F CLAMP L CLAMP (L:125) L CLAMP (L:170) J WIRE, BATTERY PLUS LEAD J SWITCH ASSY, STOP LAMP J SPRING G HORN ASSY A-000 BOLT 1

49 FIG.352A (1-D-6) LOCK SET LOCK SET J LOCK ASSY, STEERING H BOLT, STEERING LOCK 1

50 FIG.355A (1-D-7) HANDLE SWITCH J SWITCH ASSY, HANDLE RH CLAMP (L:145) J SWITCH ASSY, HANDLE LH CLAMP (L:145) 1

51 FIG.401A (1-D-8) FRAME J FRAME J PLATE, ENG MTG UPPER A-000 BOLT J BRACKET, ENG MTG LOWER J BOLT, ENG MTG LOWER B-000 NUT J HOLDER, BATTERY NO BOLT (6X14) G DRIVER (+)(-) G SPANNER, BOX (16) J SPANNER, OPEN (10X12) J SPANNER, OPEN (14X17) J BAG, TOOL J BAND, TOOL J HOLDER, BATTERY NO J HOSE, BATTERY HOLDER EXHAUST J GUIDE, HOSE NO J GUIDE, HOSE NO CLIP 1

52 FIG.407A (1-D-9) STAND J STAND, CENTER BOLT (10X30) B-000 NUT J SPRING, CENTER STAND NO J SPRING, CENTER STAND NO J STOPPER, CENTER STAND J STAND, PROP G BOLT SPRING B-000 NUT J PEDAL, BRAKE J SPRING WASHER (15.5X26X2.3) A-000 COTTER PIN 1

53 FIG.410A (1-D-10) PILLION RIDER HANDLE J00-YPA HANDLE, PILLION RIDER RH 1 (WHITE) J00-YSF HANDLE, PILLION RIDER RH 1 (BLUE) J00-YVB HANDLE, PILLION RIDER RH 1 (BLACK) J00-19A HANDLE, PILLION RIDER RH 1 (RED) J00-YPA HANDLE, PILLION RIDER LH 1 (WHITE) J00-YSF HANDLE, PILLION RIDER LH 1 (BLUE) J00-YVB HANDLE, PILLION RIDER LH 1 (BLACK) J00-19A HANDLE, PILLION RIDER LH 1 (RED) A-000 BOLT 4

54 FIG.415A (1-D-11) FOOTREST J BRACKET, FOOTREST RH J BRACKET, FOOTREST LH J BAR, FRONT FOOTREST RH J BAR, FRONT FOOTREST LH G RUBBER, FOOTREST A-000 BOLT J STOPPER, FR FOOTREST BAR J PIN SPRING A-000 SCREW A-000 PIN H BAR, PILLION FOOTREST RH H BAR, PILLION FOOTREST LH J PIN, PILLION FOOTREST L PIN SPRING BALL 2

55 FIG.420A (1-D-12) FUEL TANK J TANK ASSY, FUEL J CAP ASSY, FUEL TANK J BRACE, FUEL TANK FRONT J CUSHION, FUEL TANK FR BRACE A-000 BOLT J CUSHION, FUEL TANK FRONT J SPACER, FUEL TANK FRONT J CUSHION, FUEL TANK FRONT 2 LOWER SCREW (6X16) J CUSHION, FUEL TANK REAR LOWER J HOSE, FUEL TANK DRAIN CLAMP (L:45) CLAMP (L:118) J CUSHION, FUEL TANK CENTER J CLAMP, FUEL TANK CUSHION 1 CENTER

56 FIG.421A (1-D-13) FUEL COCK J COCK ASSY, FUEL A-000 BOLT J GASKET J HOSE, FUEL UPPER L CLIP J GAUGE ASSY, FUEL LEVEL G O RING, FUEL LEVEL SENDER B-000 NUT 4

57 FIG.423A (1-D-14) FUEL TANK COVER J00-YPA COVER, FUEL TANK RH (WHITE) J00-YSF COVER, FUEL TANK RH (BLUE) J00-YVB COVER, FUEL TANK RH (BLACK) J00-19A COVER, FUEL TANK RH (RED) J00-YPA COVER, FUEL TANK LH (WHITE) J00-YSF COVER, FUEL TANK LH (BLUE) J00-YVB COVER, FUEL TANK LH (BLACK) J00-19A COVER, FUEL TANK LH (RED) J00-YPA COVER, FUEL TANK CENTER 1 (WHITE) J00-YSF COVER, FUEL TANK CENTER (BLUE) J00-YVB COVER, FUEL TANK CENTER 1 (BLACK) J00-19A COVER, FUEL TANK CENTER (RED) J BOLT, FUEL TANK COVER J NUT, FUEL TANK COVER J COVER, FUEL TANK CAP J CUSHION, FUEL TANK COVER J CUSHION, FUEL TANK SIDE J CUSHION, FUEL TANK COVER CTR J RUBBER, FUEL TANK COVER J PROTECTOR, FUEL TANK COVER CTR J PROTECTOR, FUEL TANK COV NO.1 1 RH J PROTECTOR, FUEL TANK COV NO.1 1 LH A-000 SCREW A-000 BOLT SPACER (6.2X10X30) J CUSHION, FUEL TANK REAR UPPER J EMBLEM,"S" 2

58 FIG.424A (1-D-15) FUEL TANK SIDE COVER J00-YPA COVER, FRAME FRONT RH (WHITE) J00-YSF COVER, FRAME FRONT RH (BLUE) J00-YVB COVER, FRAME FRONT RH (BLACK) J00-19A COVER, FRAME FRONT RH (RED) J COVER, FRAME FRONT INNER RH J00-YPA COVER, FRAME FRONT LH (WHITE) J00-YSF COVER, FRAME FRONT LH (BLUE) J00-YVB COVER, FRAME FRONT LH (BLACK) J00-19A COVER, FRAME FRONT LH (RED) J COVER, FRAME FRONT INNER LH B-000 SCREW J BRACKET, FRAME COV FR CTR B-000 BOLT SCREW (6X16) L CLIP NUT J00-AYU TAPE, FRAME COVER FRONT RH 1 FOR YVB J00-AYV TAPE, FRAME COVER FRONT RH 1 FOR 19A J00-AYZ TAPE, FRAME COVER FRONT RH 1 FOR YPA J00-AY1 TAPE, FRAME COVER FRONT RH 1 FOR YSF J00-AYU TAPE, FRAME COVER FRONT LH 1 FOR YVB J00-AYV TAPE, FRAME COVER FRONT LH 1 FOR 19A J00-AYZ TAPE, FRAME COVER FRONT LH 1 FOR YPA J00-AY1 TAPE, FRAME COVER FRONT LH 1 FOR YSF

59 FIG.445A (1-E-2) FRAME COVER J00-YPA COVER, FRAME UPPER RH (WHITE) J00-YSF COVER, FRAME UPPER RH (BLUE) J00-YVB COVER, FRAME UPPER RH (BLACK) J00-19A COVER, FRAME UPPER RH (RED) J00-YPA COVER, FRAME UPPER LH (WHITE) J00-YSF COVER, FRAME UPPER LH (BLUE) J00-YVB COVER, FRAME UPPER LH (BLACK) J00-19A COVER, FRAME UPPER LH (RED) NUT H CUSHION, FRAME COVER J COVER, FRAME CENTER LWR A-000 SCREW NUT J BRACKET, FRAME COVER J00-YKV COVER, FRAME CENTER (BLACK) SCREW (6X16) L CLIP A-000 BOLT L CLIP B-000 SCREW 2

60 FIG.446A (1-E-3) FRAME LOWER COVER J COVER, FRAME RH J00-YMC COVER, FRAME NO.2 RH (SILVER) J COVER, FRAME LH J00-YMC COVER, FRAME NO.2 LH (SILVER) A-000 SCREW H CUSHION, FRAME COVER A-000 SCREW WASHER SPACER (6.5X10X7) J CUSHION,FRAME COVER UPPER B-000 SCREW B-000 SCREW J COVER, FRAME LOWER RH J COVER, FRAME LOWER LH B-000 SCREW BOLT (6X13.5) NUT H BOLT, FRAME COVER LOWER J EMBLEM, FRAME COVER G90-AY2 EMBLEM, "SUZUKI" (SILVER) 2

61 FIG.451A (1-E-4) HEADLAMP HOUSING J00-YPA HOUSING, HEADLAMP RH 1 (WHITE) J00-YSF HOUSING, HEADLAMP RH 1 (BLUE) J00-YVB HOUSING, HEADLAMP RH 1 (BLACK) J00-19A HOUSING, HEADLAMP RH 1 (RED) J00-YPA HOUSING, HEADLAMP LH 1 (WHITE) J00-YSF HOUSING, HEADLAMP LH 1 (BLUE) J00-YVB HOUSING, HEADLAMP LH 1 (BLACK) J00-19A HOUSING, HEADLAMP LH 1 (RED) G SCREW, HEADLAMP HSG C CUSHION, HEADLAMP HSG J00-YKV HOUSING, HEADLAMP UPPER 1 (BLACK) A-000 SCREW J BRACE, HEADLAMP HSG B-000 BOLT H CUSHION, COWLING BRACE J00-YKV COVER, METER (BLACK) L CLIP J EMBLEM, SUZUKI B-000 SCREW 2

62 FIG.460A (1-E-5) FRONT FENDER J00-YPA FENDER, FRONT (WHITE) J00-YSF FENDER, FRONT (BLUE) J00-YVB FENDER, FRONT (BLACK) J00-19A FENDER, FRONT (RED) J CUSHION J SPACER, FRONT FENDER WASHER H SCREW, FR FENDER FR B-000 BOLT 2

63 FIG.462A (1-E-6) HANDLEBAR J HANDLEBAR J CAP, GRIP END J MIRROR ASSY, REAR VIEW RH J MIRROR ASSY, REAR VIEW LH J CABLE ASSY, CLUTCH G COVER, CLUTCH LEVER B-000 SCREW J CABLE ASSY, THROTTLE J CABLE ASSY, STARTER G CLAMP, CLUTCH CABLE G CLAMP, THROTTLE CABLE J STOPPER, CLUTCH CABLE A-000 BOLT 1

64 FIG.467A (1-E-7) HANDLE LEVER J GRIP, THROTTLE H LEVER ASSY, BRAKE H BOLT, BRAKE LEVER PIVOT H LEVER, BRAKE H NUT, BRAKE LEVER PIVOT H SWITCH ASSY, STOP H SCREW D GRIP, LH (BLACK) G LEVER ASSY, CLUTCH G LEVER, CLUTCH G BOLT, CLUTCH LEVER PIVOT G NUT, CLUTCH LEVER PIVOT G HOLDER, CLUTCH LEVER G BOLT, CLUTCH LEVER HOLDER G WASHER, CLUTCH LEVER HOLDER G SWITCH ASSY 1

65 FIG.474A (1-E-8) REAR FENDER J FENDER, REAR J BRACKET, REAR FENDER BOLT (6X17.8) NUT A-000 SCREW B-000 SCREW J CUSHION, REAR FENDER J EMBLEM, SUZUKI J EXTENSION, REAR FENDER NUT 2

66 FIG.496A (1-E-9) LABEL J LABEL, GENERAL WARNING JC0-000 LABEL, TIRE INFORMATION J51-71S MANUAL, OWNER'S 1

67 FIG.505A (1-E-10) SEAT J00-AW1 SEAT ASSY (BLACK/RED) J CUSHION H CUSHION G CUSHION, SEAT LOCK STRIKER J BRACKET, SEAT FRONT J CUSHION, SEAT MOUNT G BRACKET, SEAT SUPPORT A-000 SCREW J CABLE SEAT LOCK G GUIDE, SEAT LOCK CABLE F PLATE,SEAT LOCK ASSY G LOCK ASSY, SEAT 1

68 FIG.521A (1-E-11) FRONT FORK DAMPER J DAMPER ASSY, FRONT FORK RH J TUBE, INNER J BOLT J BUSH, SLIDE J TUBE, OUTER RH J CYLINDER J GASKET LOWER J SEAL, OIL J RING, SNAP J WASHER J METAL, SLIDE J SPRING, MAIN J WASHER J SEAL, DUST J SPACER, SPRING UPPER J SPRING, REBOUND J GASKET UPPER J PIECE, OIL LOCK J RING, PISTON J BOLT 1

69 FIG.521A (1-E-12) FRONT FORK DAMPER J DAMPER ASSY, FRONT FORK LH J TUBE, INNER J BOLT J BUSH, SLIDE J TUBE, OUTER LH J CYLINDER J GASKET LOWER J SEAL, OIL J RING, SNAP J WASHER J METAL, SLIDE J SPRING, MAIN J WASHER J SEAL, DUST J SPACER, SPRING UPPER J SPRING, REBOUND J GASKET UPPER J PIECE, OIL LOCK J RING, PISTON J BOLT 1

70 FIG.524A (1-E-13) STEERING STEM J BRACKET, UNDER (BLACK) J BOLT J BRACKET, UPPER (BLACK) J BOLT J CAP J WASHER G RACE, STEERING OUTER LOWER J HOLDER, HANDLE UPPER (BLACK) J BOLT RACE, INNER LOWER STEEL BALL 18 LOWER RACE, INNER UPPER STEEL BALL 22 UPPER RACE, OUTER UPPER DUST SEAL NUT, STEERING STEM 1

71 FIG.530A (1-E-14) FRONT WHEEL J00-QC3 WHEEL, FRONT (17M/CXMT2.50) 1 (BLACK) BEARING J SPACER J AXLE, FRONT G SPACER, FRONT AXLE J SEAL, FRONT HUB DUST A-000 NUT J DISC, FRONT BRAKE J BOLT, FRONT BRAKE DISC J TIRE, FRONT (100/80-17M/C 52P) 1 MRF A VALVE ASSY, WHEEL RIM (TR412) 1

72 FIG.535A (1-E-15) FRONT CALIPER J CALIPER ASSY, FRONT RH PISTON SET SEAL SET, PISTON J INSULATOR J DUST COVER J SPRING, PAD J CLIP J CIRCLIP J PIN J SPACER J BRACKET H SCREW, BLEEDER H CAP, BLEEDER PAD SET J PIN, PAD J STOPPER J PIN A-000 BOLT 2

73 FIG.536A (1-F-2) FRONT BRAKE HOSE H BOLT, BRAKE FLUID J WASHER, BRAKE FLUID J HOSE, FRONT BRAKE J CLAMP, FRONT BRAKE HOSE NO CLAMP (L:145) B-000 BOLT 2

74 FIG.537A (1-F-3) FRONT MASTER CYLINDER H CYLINDER ASSY, FRONT MASTER H ROD ASSY, PUSH H CIRCLIP H PISTON ASSY H SPRING H DIAPHRAGM H COVER H CLIP H WINDOW H O RING H CLAMP H SCREW H PLATE, DIAPHRAGM H FLAT SCREW H CAP 1

75 FIG.541A (1-F-4) REAR SWINGINGARM J SWINGINGARM ASSY, REAR J SPACER, RR SWGARM PIVOT BEARING (17X24X20) J SPACER, ARM PIVOT SHIM (12.5X27.8X0.8) J COVER, ARM PIVOT A-000 NUT J SHAFT, PIVOT J BUFFER, CHAIN TOUCH DEFENSE BOLT (6X17.8) J TORQUE LINK, REAR BOLT (8X21) 1 FRONT BOLT (8X24) 1 REAR A-000 NUT 2

76 FIG.542A (1-F-5) CHAIN CASE J CASE, CHAIN BOLT (6X12) J00-YKS ABSORBER ASSY, REAR SHOCK 1 (RED) H BOLT, RR SHOCK ABSORBER 1 UPPER B BOLT, RR SHOCK ABSORBER 1 LOWER NUT 1 LOWER

77 FIG.550A (1-F-6) REAR WHEEL J00-QC3 WHEEL, REAR (17M/CXMT3.50) 1 (BLACK) G PANEL, REAR BRAKE ANCHOR 1 (BLACK) G SHOE, REAR BRAKE G SPRING J CAM, BRAKE G O RING WASHER (14.5X22X1.6) H LEVER, BRAKE CAM B-000 BOLT B-000 NUT J AXLE, REAR J WASHER, REAR AXLE J SPACER, LH H NUT J SPACER, RH BEARING J SPACER, REAR WHEEL BEARING J SEAL, RR SPROCKET MTG DRUM J DRUM, SPROCKET MOUNTING J ABSORBER, REAR HUB SHOCK J RETAINER, DRUM BEARING J ADJUSTER, CHAIN H PLATE, CHAIN ADJUSTER GUIDE A-000 NUT J SPROCKET, REAR (NT:45) BOLT (8X36) A-000 NUT J TIRE, REAR 1 MRF (140/60R17M/C 63P) A VALVE ASSY, WHEEL RIM (TR412) 1

78 FIG.550A (1-F-7) REAR WHEEL J ROD, REAR BRAKE B-000 WASHER SPRING PIN (10X16) PIN (11X18) NUT A-000 COTTER PIN B-000 WASHER 1

79 PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO J A J A J A J A E A J00-0F0 107A J A J A J A J A J A J A J A J A H A A J01-0F0 120A J A J A J00-0A0 120A A J A J A J00-0A0 120A J A J A E A J00-0A0 124A J A J A J A J A J A J A J A F A J A J A J A G A J A J A A A J A J A J A J A J A G A G A G A G A J A J A J A F A J A J A J A J A A J A J A J A A A J A A A J A J A J A J A J A J A J A J A A D A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A A J A J A J A J A J A J A J A J A J A-4 155A J A J A J A J A G A J A J A D A J A J A J A FA A-9 163A J A J A J A G A J A J A A J A C A G A J A J A J A J A J A J A J A J A A J A H A J A H A H A H A H A A J A G A A A A A H A J A J A J A J A J A J A J A J A H A J A J A J A J A J A J A A A A J A J A J A J A J A J A J A J A J A J A J A G A J A J A J A J A J A G A F A H A J A G A J A J A J A J A A A J A J A J A H A H A A H A H A J A J A J A J A J A J A J A J A J A J A J A J A J A J A H A J A J A J A J A H A H A G A J A A J A J A J A J A J A J A J A J A H A J A J A G A G A H A J A J A J A J A B A J A J A J A J A J A J A J A-2 334A-8 334A A J A-3 334A J A-4 334A A A J A-6 334A A A J A A J A-9 334A J A J A G A H A H A H A H A G A-15

80 PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO JA A A F A A J A H A J A J A J A J A G A J A J A J A J A J A J A J A J A J A J A J A J A J A G A J A A A A J A J A J A J A J A J A J A J A G A J A J A H A H A J A J00-19A 423A J00-YPA 423A J00-YSF 423A J00-YVB 423A J00-19A 423A J00-YPA 423A J00-YSF 423A J00-YVB 423A J00-19A 423A J00-YPA 423A J00-YSF 423A J00-YVB 423A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J00-AW1 505A J A-2 505A H A G A G A J A G A F A J A J00-19A 410A J00-YPA 410A J00-YSF 410A J00-YVB 410A J00-19A 410A J00-YPA 410A J00-YSF 410A J00-YVB 410A J A J00-19A 424A J00-YPA 424A J00-YSF 424A J00-YVB 424A J A H A J A A H A-4 446A J A J A J A J00-19A 424A J00-YPA 424A J00-YSF 424A J00-YVB 424A J A J A J00-YMC 446A J A J00-YMC 446A J00-19A 445A J00-YPA 445A J00-YSF 445A J00-YVB 445A J00-19A 445A J00-YPA 445A J00-YSF 445A J00-YVB 445A J00-YKV 445A J A J A J A C A J A J A J A-2 521A J A-3 521A J A-4 521A J A J A J A-6 521A J A J A-7 521A J A-8 521A J A-9 521A J A A J A A J A A J A A J A A J A A J A A J A A J A A J A A J A J A J A J A J A J A J A A A A A G A A A J00-19A 451A J00-YPA 451A J00-YSF 451A J00-YVB 451A J00-19A 451A J00-YPA 451A J00-YSF 451A J00-YVB 451A J00-YKV 451A J00-YKV 451A H A A J A J00-19A 460A J00-YPA 460A J00-YSF 460A J00-YVB 460A H A J A J00-QC3 530A G A G A G A J A J A G A J A J A J A J A J A J A J A J A D A H A G A H A H A G A H A G A H A G A G A G A H A H A G A G A G A J A J A J A G A G A J A A A A J A J A J A H A H A J A J A J A J A J A J A J A J A J A J A J A H A J A H A H A H A J A H A H A H A H A H A H A H A H A H A H A J A H A-2