Flow Measurement Technology Training

Transcription

1 Flow Measurement Technology Training

2 Küppers Elektromechanik GmbH

3 TASI Flow Division Küppers Elektromechanik GmbH

4 TASI s Flow Group Territories Küppers Elektromechanik GmbH

5 AW-Lake History AW Company formed 1984 Distributed KEM-Kueppers Meters Manufactured Electronics for Meters and Flow Monitoring Equipment AW Company started manufacturing own brand flow meters in 1998 AW Company purchased KEM-Kueppers in 2003 TASI (w/ Lake Monitors) purchased AW Company in 2005 Lake Monitors formed in 1989 AW-Lake Company formed in 2005, serving North and South America

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7 Variable Area Flow Meters A. End Port (2) B. High Strength Magnet C. Sharp Edged Annular Orifice Disc D. Precision Spring E. Tapered Metering Pin F. Magnetically Coupled Indicator G.Environmentally Sealed Window H. High-Pressure Casing

8 Variable Area Flow Meters Line Sizes from ¼ 2 ±2.5% Accuracy Aluminum, Brass, or Stainless Steel # SS Available by special request 8 Versions Available: Basic Pneumatic ClearView Hi-Temp / Ultra High Temp Phosphate Ester Bi-Directional / Reverse Flow

9 Variable Area Flow Meter Applications Measure the movement of cylinder in hydraulic rams and presses Coolant to chiller units Air consumption in blow molding processes Monitor flow rates on air compressors Process water in paper mills Monitor the flow of fuel oil to furnaces Lube oil circuits

10 Flow Transmitters & Switches Port Sizes from ¼ 2 Aluminum, brass, or S.S. # 304 materials of construction ±2.5% accuracy One or two switches per unit available User adjustable set point(s) Form C contact, UL and CUL approved 10 A and 1/4 125 or 250 VAC Operation to 6000 psi, 240 F Transmitter has universal output board featuring 4-20mA, 0-5V & 1-5V Analog, Hz pulse

11 Flow Transmitter & Switch Applications Water flows in water-cooled heat sink applications Flow of chemicals used in plating Flow rates of lubricating oils Flow of aviation fuels, rocket fuels and Skydrols Monitor fuel usage to diesels Liquid nitrogen or other chemicals used in fertilizer spraying

12 Paddle Wheel Flow Meter FlowStat ±2% of range accuracy Operation to 500 psi Stainless steel #316 / acetyl materials of construction Low-cost polypro version available Completely non-metallic option ½, ¾ or 1 NPT porting available Patented direct 2-wire 4-20 ma interface Pulse, analog 0-5 V DC, & relay outputs also available Encapsulated circuitry will survive harsh environments IP65

13 Paddle Wheel Flow Meter Applications Monitor refrigerant flow to HVAC systems Coolant to welding & grinding machines Signal that water has stopped flowing to water pump Monitor flow rate of accelerator fluid used in concrete mixing Coolant to die cast machines Flow of cooling fluid to lasers Cooling water to the helium compressors in MRI machines

14 Hydraulic System Test Analyzer Rugged, versatile hydraulic troubleshooting tool Monitor flow rate, temperature, and pressure 3,000 psi or 5,000 psi options ½ through 1 ¼ NPTF porting standard, SAE threads available upon request ±2.5% of range accuracy No straight pipe requirements Carrying case available

15 Hydraulic System Test Analyzer Applications Measure vehicle hydraulic systems Test pumps as part of PM schedule Set flow & pressure rates to test hydraulic system

16 FreeFlow Sensor Used to monitor and control flow rate as related to pressure No moving parts Minimally invasive Unrestricted mounting ± 2% of range of accuracy Does not require inlet or outlet straight plumbing, or require vertical pipe mounting

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18 Gear Meters Positive Displacement Spur Gear Positive displacement flow meters work just like a gear pump, only in reverse. Instead of the gears driving the fluid, the fluid drives the gears. A meter sensor measures gear movement for precise flow / volume reporting. Helical Gear

19 Positive Displacement Flow Meters Spur Gear Meters for Lubricating Fluids (JV-KG) Flow ranges to GPM Accuracy ±0.5% of reading Pressure rating up to 5,000 psi Bi-directional flow capabilities Aluminum, 303 and 316 stainless steel bodies

20 Positive Displacement Flow Meters JV-KG Applications Pump & valve efficiency testing Hydraulic test stands Cylinder position sensors Monitoring bearing lubrication Hydraulic tachometers Fuel oil flow monitoring

21 Positive Displacement Flow Meters Spur Gear Meters for High-Pressure Applications (JVHS) Flow ranges to 7.0 GPM Accuracy ±0.5% of reading Pressure rating up to 15,000 psi Xylan coated bolts

22 Positive Displacement Flow Meters JVHS Applications Offshore drilling corrosion control injection Hydrate & wax inhibitor injection Hydraulic test stands

23 Positive Displacement Flow Meters Gear Meters for Non-Lubricating Fluids (JVM) Flow ranges to 20.0 GPM Accuracy ±0.5% of reading Pressure rating up to 5,000 psi Bi-directional flow capabilities Stainless steel bodies & tungsten carbide bearings & shafts

24 Positive Displacement Flow Meters JVM Applications Spray booth automation Mix room circulation / tote transfer Environmental logging / reporting Dispensing material usage Solvent recovery Material batching / manufacturing Ratio monitoring Hot melt applications

25 Positive Displacement Flow Meters Compact Spur Gear Meters (SLG) Flow ranges to 2.0 GPM Accuracy ±0.5% of reading Pressure rating up to 2,000 psi Compact for tight spaces Manifold mount or threaded port 303 and 316 stainless steel bodies

26 Positive Displacement Flow Meters SLG Applications Factory automation Robotic Paint Applications Fluid monitoring in confined spaces

27 Positive Displacement Flow Meters Helical Gear Meters for High-Viscosity Fluids (SRZ) Flow ranges to GPM Accuracy ±0.5% of reading Pressure rating up to 6,000 psi Turn down ratio of over 1: stainless steel bodies

28 Positive Displacement Flow Meters SRZ Applications Spray booth automation Mix room circulation / tote transfer Dispensing material usage Material batching / manufacturing Ratio monitoring Hot melt applications

29 Electronics for Our Flow Meters Single & dual channel flow monitors Flow totalizers Ratio monitors Portable, local monitors Explosion-proof HART communication compatible Batch controllers Flow computers Sensors for every application and output

30 Flow Control Sensors Single pulse Dual pulse (higher accuracy) Fiber optics Hazardous environment rated High temperature Large variety best selection for the application

31 Flow Control Converters/Modules Converters Hz to ma Hz to Voltage Various configurations Stand-alone flow displays & monitors I/P valves for regulator control Panel, DIN rail or meter-mounted configurations

32 Flow Control Simple Displays Monitors rate, flow, limit, total or ratio Several enclosure varieties Single or dual channel RS-232 communication Customizable 2 programmable relay outputs Warning lights available

33 Flow Control Meter Mounted Monitors Battery operated or 24VDC versions Displays flow rate, total or grand total 4-20mA output versions EX version CSA certified for Class 1 Div 1 Hart communication version available User programmable Use where local display is required

34 Flow Control Batch Controller Use to monitor and control batch amounts Nine programmable batch amounts Batch counter & totalizer 4-20 ma output Available in enclosure with all required switches Batch error compensator Easily customized

35 Flow Control Volume Verification Monitors Dispense Operation fully automatic Compares programmed volume to actual dispensed volume Alarms on outside of limits Fully Automatic no external logic or wiring required Dispense start flow meter or direct input Visual and audible Alarm Indication Easily programmed quick set-up Available in enclosure with all required switches

36 Flow Control Closed-loop Flow Computer Closed loop fluid control Controls and Maintains precise flow per input reference Packaged Systems 1-4 Channels Integrated systems to 20 channels Ratio Control Capability Quick response

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38 Turbine Flow Meters Machined turbine wheels Stainless steel bodies & rotors High pressure and high flow Sanitary ends available Variety of compatible sensors

39 Turbine Flow Meter Applications Monitor process water for food service Monitor waste water Metering of low viscosity solvents Monitor low viscosity oils in hydraulic test stands Monitor diesel fuel flows

40 TRG Turbine Series Flow ranges 0.08 to 400 GPM Accuracy ±0.5% of reading Pressure rating up to 5,000 psi Nine flow ranges available Standard 316 stainless steel bodies & stainless steel rotors Fully machined bodies and rotors

41 HM Turbine Series Flow ranges 0.08 to 64 GPM Accuracy ±0.5% of reading Pressure rating up to 15,000 psi Stainless steel bodies & wheels, tungsten carbide bearings Autoclave, Grayloc, and MPI porting options

42 HM F Turbine Series Flow ranges 0.08 to 12,000 GPM Accuracy ±0.5% of reading Pressure rating up to 5,000 psi Stainless steel bodies & wheels, tungsten carbide bearings Fully machined bodies and rotors

43 Engineering, Service and Support Engineering In-House Factory Engineering Support Custom System Design Custom Products Customer and Factory Technical Service Phone In In House In Field Repairs In-House Repair Calibration Services Original Factory Parts Access Factory Tested

44 Thank you.