09. Location of the electric components
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1 09. Location of the electric components 9.1 Circuit marking and control panel «Swing» Pedal (AS211) 20 C CL Chauffage/ Climatisation Double travelling pedal Boom/intermediate boom control foot pedal Read also our: Operating and Maintenance Manual ( ) Control panel and control panel 1- Battery charge control light 4- Preheating control light 6- Alert control light: «Low fuel level» 7- Fuel level indicator gauge 8- Menu selection key 9- Key for navigating menus forwards 10- Key for navigating menus backwards 11- B19 - Manual accelerator control 12- Engine oil pressure control light (with audible alarm) 13- Air intake clogged filter control light 17- Alert control light: «Coolant temperature high» 18- Engine coolant temperature indicator gauge 19- Enter key 20- Delete key 21- B2 - Intermediate boom / dipperstick coupling switch a B3 - Bucket inversion switch 23- B6 - Tool unlocking function pushbutton 24- B7 - ACTIVE LOCK function switch E06 Radio Blade control lever E08 Ceiling light SWITCH BLOCK B23 B05 B08 B01 B04A B10 B11 B23 Working light B08 Front windscreen wiper B05 Windscreen washer B01 Revolving light B04A Option fork lift work B10 Option back position loader B11 Option alignment of turret I Permanent accessory 25
2 Circuit marking (continued) Left ontrol lever / Slewing and dipperstick control Right control lever - Bucket and intermediate boom or boom control: «EXCAVATOR» function Movements of the cylinders : «EXCAVATOR» function Movements of the cylinders: B13 Rabbit/turtle speed selection pushbutton Left offset B16 Turret offset/ rotation Right offset B15 Turret offset/ rotation B21 Horn control B12 Boom/intermediate boom reversal B20 Auxiliary control potentiometer B14 Idle «LOADER» function - Movements of the cylinders: «LOADER» function - Movements of the cylinders: 26
3 Control panel (continued) Option operating assistance Option fork lift work Option back position loader Option alignment of turret Green Activated Red Fault Yellow Overpassing the position Warning battery overheating stop the engine. 27
4 9.2 Location of the electric components A B C D E F G - Overload pressure sensor P01 - Boom lowering pressure switch S05 - Travel pressure switch MF1 - S03 : pressure switch forward MF2- S04 : pressure switch reverse - Starting relay R15 - Motor linkage njection pump M05 - Engine heater relay R14 - Water temperature sensor E04 D A E B F MF2 S4 S3 MF1 G C 28
5 H I J L M K N 0 P Location of the electric components H - Fuel gauge E05 I - Electrovalve engine stop L01 J - Engine oil pressure S07 K - Oil temp sensor E09 L - Heating flange fuse F26 M - General protection fuse F24 N - Fuel pump M07 ( ) O - Air filter pressure switch S06 P - Thermostat temperature battery SW66 29
6 Location of the electric components (00) = Wire number Interrupteurs Switches Control Tableau panel de bord U02 Relay plate Plaque à relais B C L D A J K M H G E F J01 Fault Prise analysis Diagnostic socket Computer Calculateur U01 Translation Electrovalve 2 manipulateur drive right/left gauche Y18 (109) / (060) Functions Bloc de fonction block Y17 Electrovalve Translation 1 drive manipulateur forward/reverse gauche Y12 Y16 (099) / (060) Y06 Y13 Y05 Y01 Unité Coupling de pilotage of rams Basse solenoid- pression operated valve (082) Y03 Y04 Y02 Y-01 Inversion Couplage of direction vérin (082) of bucket Y14 Y15 Y02 solenoid-operated Y-02 Inversion godet valve (083) Y12 Y-12 Electrovalve Alim. manip. feed gauche left joystick (086) (086) Y03 Y-03 Coupling Couplage of rams vérin solenoid- (084) Y07 Y13 Electrovalve armrest (087) Y01 operated Y-04 Inversion valve (084) flèche/bec (085) Y14 Y-13 Electrovalve Sécurité accoudoir drive speed (087) (088) Y04 Boom/intermediate boom Low pressure Y-05 Sens auxiliaire (090) Y15 Y-14 Electrovalve Vitesses hydraulique drive brake (089) / translation (088) solenoid-op. valve (085) pilot unit Y-07 Inversion flèche/bec (091) Y16 Electrovalve clearance Y-15 Freinage / défreinage moteur translation (089) Y05 Electrovalve way of auxiliary (090) compensation (098)/(060) Y07 Boom/intermediate Y-06 boom Accessoire solenoid-op. proportionnel valve (091) Y-16 Rattrapage de jeux P.O. (098) / (060) (080) / (096) Y06 electrovalve auxiliary proportional (080)/(096) Battery Coupe cut-out batterie Q01 Fan Proportionnel motor (081)/(097) ventilateur (081) / (097) M06 Y10 Y11 Y09 Y08 G01 Battery Batterie Y08 Tool unlocking solenoidoperated valve (092) Y09 Y-08 Load Déverrouillage Sensing solenoid- outil (092) operated Y-09 Info. valve L.S (093) (093) Y10 Left Y-10 offset Déport solenoid-operated Gauche/BPT valve (094) (rotating clamshell) (094) Y-11 Déport Droit/BPT (095) Y11 Right offset solenoid-operated valve/(rotating clamshell) (095) 30
7 Location of the electric components - The options Block for Bloc the Assistance operating à assistance la Conduite Volvo Bloc tool porte holder outil Volvo block Calculateur Computer Option Option operating Assistance assistance à la conduite Y19 Inversion translation of transmission way (AS211) AS211 Block for the operating assistance Bloc Assistance à la Conduite Option alignment of turret Option alignement tourelle Option Assistance à la conduite SW65 SW64 Y63 SW63 OPTION Option OPERATING Manutention ASSISTANCE Y64 Sortie godet Option Y65 fork Rentrée lift work godet Y64 SW64 Bucket Commande out sortie godet Y65 SW65 Bucket Commande in rentrée godet Y61b SW64 Control bucket out Y65 SW65 Option Control Retour bucket chargeur in Y62b Option Y63 back Blocage position rentrée loader godet Y63 SW63 Lock Repos bucket commande in rentrée godet SW63 Option Stand Alignement by bucket tourelle in Y64 Option Y61b alignment Rotation of gauche turret Y61b Y62b Slewing Rotaton left droite Y62b Y61a Slewing Activation right rotation gauche auto. Y61a Y62a Automatic Activation left slewing rotation activation droite auto. Y62a SW61 Automatic Repos right commande slewing rotation activation gauche SW61 SW62 Stand Repos by slewing commande control rotation left droite SW62 Stand by slewing control right Y61b Y62a SW61 SW62 31
8 Location of the electric components - Help for location of electrical components in real situation VOLVO TOOL HOLDER BLOCK LOW PRESSURE PILOT UNIT TRANSMISSION ON JOYSTICK FUNCTIONS BLOCK TRAVEL PRESSURE SWITCH 32
9 Help for location of electrical components in real situation BLOCK FOR THE OPERATING ASSISTANCE BLOCK FOR THE OPERATING ASSISTANCE Option alignment of turret ELECTROVALVE TOOL RELEASE / OFFSET ELECTROVALVE FOR INVERSION OF THE WAY OF TRANSMISSION (AS211) Y19 33
10 9.3 Relay plate F Fuse Option F Fuse Option F Fuse 20A Actuator motor injection pump + Electrovalve clearance compensation + Electrovalve transmission, 1 and 2 F Fuse 5A Led interruptor F Fuse 10A Automatic greasing pump F Fuse option Option F Fuse option Option F Fuse option Option (Fuel fill) F Fuse 15A Engine shut-off + Alternator F Fuse 3A Screen module F Fuse 20A Computer SRC6-10 / ECO + F Fuse 20A Operating assistance (option) F Fuse 7.5A Ceiling light + RADIO F Fuse 3A Computer module wakeup + Fault analysis socket + Overload detection device activation F Fuse 7.5A Post Contact radio + telephone socket F Fuse 20A Windscreen wiper + windscreen washer F Fuse 3A Operating assistance (option) F Fuse 7.5A Horn F Fuse 20A Permanent windscreen wiper F Fuse 15A Rear working light F Fuse 7.5A Revolving light F Fuse 10A Rear working light F Fuse 5A Heating/air conditioning control F Fuse 30A Heating fan R Relay Starting safety relay R Relay Heating fan R Relay Option R Relay Relay engine stop/ Plus after ignition key generator R Relay Horn relay R Relay Front screen wiper relay R Relay Rear screen wiper relay (Not used) R Relay Windshield washer relay R Relay Front working light relay R Relay Rear working light relay R Relay Revolving light relay R Relay Heating relay R Relay Starting relay.... Relay unit Relay central heater AC Read also our: «Location harness connector» Fault analysis socket 34
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