INSTALLATION AND OPERATING MANUAL FOR: CDP SERIES POLE MOUNTING SYSTEMS

Transcription

1 INTAATION AND OPERATING MANUA FOR: CDP ERIE POE MOUNTING YTEM 2150 Parkes Drive Broadview, I Phone Fax

2 CONTENT HOW IT WORK 1-3 CAMERA CONNECTION BOX 4 POE TOP CONNECTION BOX 4 IGNA CABE 4 POE AND ARM FITTER 4 OWERING CABE AND TOO 5 PECIFICATION ON DICONNECT UNIT 6-9 PECIFICATION ON ARM AY POE INFORMATION 12 ORDERING INFORMATION 13 CABE AND TOO PECIFICATION 14 DRI AND CUTCH PECIFICATION 15 CABE CAMP INTRUCTION 16 WIRE ROPE HANDING INTRUCTION 17 PREVENTATIVE MAINTENANCE Parkes Drive Broadview, I PH: Fax

3 HOW IT WORK The heart of every camera lowering system is the DICONNECT UNIT. pecially designed mechanical components assure precise alignment and positioning of the camera each time it is returned to its operating position after the camera has been serviced. A multi-contact connector intrinsically handles all the functions of the camera including power supply and video signal. Mechanical components, together with the connector, provide every DICONNECT UNIT with the features required for operating surveillance cameras at the highest level available for lowering systems. DICONNECT UNIT Precision cast high strength stainless steel guide post. High strength cast aluminum upper fixed portion of disconnect unit with specially designed tracking guide system and support notches. Precision cast-in-place stainless steel heavy duty alignment key. Precision cast stainless steel support arms. hown with the support pins secure in the notches of the tracking guide. Inclined helical guide surface. Engineered to provide smooth and precise interlocking between the tracking guide and the guide post. High strength cast aluminum lower moveable portion of disconnect unit. Pivoting upport Arms Twin supports (highlighted), precision cast in stainless steel, toggle as they move through a tracking guide to their final locked position. Once locked, they assure a balanced load without relying on cable tension, motor gearing, or braking devices. 3-Way tabilizing Guides Prior to connector engagement, there are three stepped alignment and stabilizing guides integrated into the Disconnect Unit. TEP 1: A cast stainless steel guide post initially aligns the moveable portion with the upper fixed portion. With the aid of an inclined helical surface, the Disconnect Unit rotates into its preset position. TEP 2: A heavy duty key on the main guide post enters a stabilizing slot to stop rotation and align the support arms and connector. TEP 3: Offset at 180 to the main guide post key, a second key and slot engage to finalize alignment and stabilize the Disconnect Unit immediately before the pins and sockets of the connector engage. TEP 1 Fixed Portion Inclined Helical urface Guide Post TEP 2 tabilizing lot Heavy Duty Key of Main Guide Post TEP 3 Guide Key on Fixed Portion Guide lot on Moveable Portion Moveable Portion 2150 Parkes Drive Broadview, I Phone Fax Page 1 P02-HOWITWORK-11/00 D.P.

4 INTAATION AND OPERATING MANUA: 5 OPERATING TAGE OF DICONNECT UNIT When lowering or raising a surveillance camera, there are 5 basic steps, or stages that the Disconnect Unit goes through. The principal part responsible for moving the support arms through the 5 stages, is the TRACKING GUIDE. This guide is a precision cast series of angular surfaces strategically located to push the support arms in the required direction toward the center notches. The two Notches support the entire load of the camera and components when the support arms are in the OCKED stage. The drawing at right shows the path the support arms take through the tracking guide. Each shape of dot shown represents one of the 5 stages. RAIING UNOCKING OCKED OCKING OWERING 1 The first and most important stage is OCKED. Generally, all aspects of the ] operation of the Disconnect Unit will begin and end in the locked stage. In the locked position, the twin support arms hold all the weight of the surveillance camera. There is no tension on the operating cable, no locking of gears, and no pressure on braking devices to hold the camera secure in its operating position. The electrical and signal contacts are fully engaged and fully insulated and all camera functions are operational when the Disconnect Unit is OCKED. Notch One each side of tracking guide. The second stage is UNOCKING. Before lowering the camera, the Disconnect Unit must first be raised approximately 3/4 inch. During the slight raising operation, the support arms will be 2pushed to one side by the tracking guide to clear the support notches. prings inside both halves of the connector compress as the Disconnect Unit is raised. Electrical and signal contacts are still engaged during this stage. Each Disconnect Unit has a built-in positive stop that, when reached, is an indication to the operator to begin lowering the camera. Every time the Disconnect Unit is raised from the locked position, the support arms will move and unlock the Disconnect Unit. Remove both hand hole covers from pole. Then insert lowering tool into lower handhole. Disconnect camera cable quick link from eyebolt in side of pole Connect camera cable to lowering tool cable. Manually turn handle of winch (tighten cable) to lift camera about ¾. When increased tension is felt, reverse direction and lower camera Parkes Drive Broadview, I Phone Fax Page 2 P:\DONFIE\C Instruction\C Pole operating manual.doc

5 INTAATION AND OPERATING MANUA: 5 OPERATING TAGE OF DICONNECT UNIT 3 With the Disconnect Unit unlocked, OWERING is the next stage. As the camera is lowered, the bottom portion of the Disconnect Unit begins to separate from the tracking guide and the top portion of the Disconnect Unit. Next, the electrical and signal connector disconnects followed by the coming apart of all stabilizing guides. All the weight of the camera and equipment now hangs from the control cable. There are no live electrical contacts to contend with as the camera is lowered to the desired height above the ground for maintenance. After camera has been lowered several feet, drill can be attached to winch by first removing the winch handle. Do not raise and lower camera in adverse weather conditions and in heavy winds. Camera may hit the pole. Cleaning and repair work can be accomplished at ground level. OWERING After maintenance to the camera, RAIING is the forth of the operating stages. During this part, the camera and moveable portion 4of the Disconnect Unit are raised to the top. As the camera slowly approaches the upper portion of the Disconnect Unit, the drill assembly must be removed. The camera must be manually cranked the rest of the way. The control cable initially pre-positions the main guide post in the center hole of the tracking guide. With continued raising, the guide post centers itself in the tracking guide and rotates into its original orientation as the guide post s cast-in-place key follows the inclined helical surface of the tracking guide. ustained raising of the camera will engage the next stabilizing key and guide slot of the Disconnect Unit as the support arms toggle through the tracking guide. Electrical and signal pins and sockets of the connector engage as the last step before the lower moveable portion of the Disconnect Unit reaches the very top. There is still tension on the control cable at this time and the camera is operational. Because there is still tension on the control cable and the Disconnect Unit is not locked in place, the system must never be left in the RAIING stage. Proceed to the final stage: OCKING. The final phase of the 5 operating stages is OCKING. During this stage, the camera must OCKING be lowered approximately 3/4 5inch so that the support arms of the lower portion of the Disconnect Unit move toward the center notches of the tracking guide. prings within the socket half of the connector that were compressed during the final part of the raising stage, are now extending and exerting force on the pin half of the connector to assure complete isolation and insulation of the contacts. After the slight lowering operation, the support arms are secured in the notches. The Disconnect Unit is now in the OCKED stage. There should be slack on the cable. The Drill motor must not be used in this final stage. The speed of the drill may cause damage to the disconnect unit. The camera cable and the lowering tool cable may now be disconnected. Use the upper handhole to disconnect the two cable assembies. Attach the camera cable to the eye bolt parking stand in the pole with the quick link. Close the quick link. Remove the lowering tool from the handhole and put the covers back on the handhole Parkes Drive Broadview, I Phone Fax Page 3 P:\DONFIE\C Instruction\C Pole operating manual.doc

6 INTAATION AND OPERATING MANUA: CAMERA CONNECTION BOX Two piece hinging cast aluminum splicing box has a large capacity for camera power and signal leads. Features three vibration resistant ¼ turn stainless steel fasteners and safety catches. To open connection box, first turn the three fasteners ¼ of a turn using a flat head screwdriver. The box also contains two latches to keep the bottom half from swinging all of the way open. By pressing in on the two latches, the two halves can open all the way. The bottom of the connection box contains a 1½ pipe thread for mounting a camera to it. The box might have to be drilled and tapped to accept other types of camera mounting and pan/tilt motor assemblies. POE TOP CONNECTION BOX The POE TOP CONNECTION BOX is made of cast aluminum. The box is 8-inch diameter with the bottom portion made to fit over a 4 O.D. Diameter pole top tenon. It is secured to the pole using stainless steel set screws. The connection box is a cast aluminum cover retained by stainless steel set screws. The box shall incorporate bosses for direct mounting of cord strain relief brackets and cord grips. It has room for a terminal block fitted plate (if applicable) for electrical and signal wire terminations. IGNA CABE One end of the pole signal cable is attached to the socket connector in the disconnect unit. The signal cable never moves when the camera is raised and lowered. The other end of the signal cable terminates at the base of the pole or at the cabinet. The signal cable shall be installed into the pole to never interfere with the raising and lowering cable. There shall be slack in the signal cable in the divided arm. When the arm is fastened to the pole, the signal cable shall go immediately up into the pole top connection box and fastened to the strain relief. The signal cable should be either in conduit securely fastened to the inside of the pole (conduit provided by installer), or fastened to the inside wall of the pole not in conduit. If the signal cable is not in conduit, it is important to securely fasten the signal cable onto the strain relief in the pole top junction box. The cable should then be pulled very tightly along the edge of the pole out of the way of the lowering cable and lowering tool. If the pole has eye bolts at the top and close to the base, pull signal cable through the eye bolts to the base of the pole. After signal cable is pulled tightly in pole, wire tie (or other fastener) cable to bottom eyebolt tightly. The pole top connection box with strain relief can be rotated to position the signal cable away from the lowering cable and lowering tool. At the base of the pole under the lowest hand hole, the signal cable should be attached tightly to have no slack in the pole. WARNING: If the signal cable has slack in the pole, the signal cable might rub against the raising and lowering cable, causing a short in the signal cable and malfunction of the system. POE AND POE MOUNTED ARM FITTER Mount the arm to the pole using the two ½ bolts, nuts, and washers provided. The lowering cable and the signal cable should be uncoiled and inserted into the pole. It is very important that they do not wind around each other or touch. The signal cable should go directly up to the pole top connection box from the arm. (ee Pole Top Connection Box and ignal Cable ) 2150 Parkes Drive Broadview, I Phone Fax Page 4 P:\DONFIE\C Instruction\C Pole operating manual.doc

7 INTAATION AND OPERATING MANUA: POE continued. Bolt the arm to the pole top 4 tenon welded to the top of the pole. Before tightening the arm to the tenon, use a level to make sure the arm is mounted level from side to side and up and down to the pole. When the camera comes down, the camera should be hanging plumb. Check the continuity of all signal wires and coax from end to end of the signal cable before putting up the pole. Use a plumb line when mounting the pole onto the anchor bolts or into the ground on direct burial poles. The camera should be mounted last after the system is checked to make sure it is operating properly. When the arm is mounted onto the pole and the pole is put up, make sure there are 35 lbs. of weight or a pull line attached to the disconnect unit to disengage the unit from the locked position. The camera junction box should be mounted after the pole is in the upright position. Make sure to attach camera junction box properly to the disconnect unit to avoid misalignment of holes and to avoid camera junction box from being mounted at an angle. Test the system with the lowering tool. Raise up and down several times (locking the system and unlocking as many times as needed) to make sure system is operating smoothly. Mount the camera to the camera junction box and connect wires together inside the camera junction box. Make sure system raises and lowers properly. Camera must hang plumb and the arm and pole must be mounted level in order for the system to work properly. OWERING CABE AND OWERING TOO The owering cable should be uncoiled and dropped through the rectangular opening in the top tenon, before the arm is bolted to the tenon. After the cable is inserted in the pole and the arm is bolted to the pole, connect the chainlink by the handhole to the eyebolt in the pole. Make sure that the lowering cable is not wound around the signal cable. Then bolt arm to pole. In the disconnect unit, pull on the cable clamp. oosen the 2 screws holding the cable in place and pull on the cable. Continue pulling on the cable until most of the slack has been removed. Retighten the 2 screws and put cable clamp back. Put electrical tape on cable leaving about ¾ sticking out of the cable clamp. Cut the lowering cable with proper tool. Cut it in the center of the electrical tape to avoid cable from fraying. Approximately 6 of total slack in the lowering cable is acceptable. Before pole is up, check electrical and signal continuity of all wires from pole base end through connector, to camera end. NO. 10 FATHEAD CREW CAMP HAF WITH EMBEDDED NUT CABE CAMP CAMP HAF WITH CREW MINIMUM 3/8 IN. HOE MAXIMUM 3/4 IN. FROM DICONNECT UNIT CABE (WIRE ROPE) 2150 Parkes Drive Broadview, I Phone Fax Page 5 P:\DONFIE\C Instruction\PAGE 5.doc

8 INTAATION AND OPERATING MANUA: DICONNECT UNIT FEATURE MUTI-CONTACT CONNECTOR Precision mating upper (socket half of connector) and lower (pin half of connector) portions aided with stainless steel spring assisted guides. Connector provides up to 29 electrical and signal contacts to handle the wide variety of cameras and components in today s marketplace. Both halves of connector spring assisted to minimize environmental vibrations and provide continuous resistant forces to maintain connector closure and help in ejecting of connector halves during the unlocking sequence of the disconnect unit. Connector halves designed as separate modules for easier removal and replacement should changes be needed for camera and component equipment upgrades. Connector is self-aligning and self-adjusting and is environmentally sealed. ignal contacts have standard gold plating. Current carrying contacts have standard silver plating. Contact springs are beryllium copper. ignal leads are continuously shielded through the disconnect unit to the camera. U.. Patent No. 6,262,122 MOUNTING FITTER Cast aluminum alloy. Completely isolates the moving control cable from the wires. Molybdenum filled nylon pulley has permanently lubricated bearing. Outdoor Model: (hown) For 2-3/8 O.D. Galv. pipe. Tower, pole, & wall mtg. Indoor Model: Has upper flange for surface mtg. tainless teel Guide Post Upper Alignment upport (Maze) Upper 29 Position Connector Half (ocket Contacts) ower 29 Position Connector Half (Pin Contacts) tainless teel Guides and prings 4 Places ower Moveable Half of Disconnect Unit Cylinder Housing Housing eal TRUCTURA COMPONENT Upper alignment support and lower moveable half of disconnect unit are high strength cast aluminum alloy 356-T6. Main guide post and structural support arms are precision cast stainless steel. CYINDER HOUING tandard housing is hydrospun heavy gauge aluminum. Also available in stainless steel. Painted finish to match surrounding system and camera is optional. HOUING EA Flexible environmental seal at lower housing opening is standard neoprene. eal swipes and conforms to interior of cylinder housing during all operating stages of the disconnect. unit. CAMERA CONNECTION BOX Two piece hinging cast aluminum splicing box has large capacity for camera power and signal leads. Features vibration resistant 1/4 turn stainless steel fasteners and safety catches. Comes with matching electrical and signal connectors Parkes Drive Broadview, I Phone Fax Page 6 P:\DONFIE\C Instruction\C Pole operating manual.doc

9 INTAATION AND OPERATING MANUA: OPERATION OF THE MUTI-CONTACT CONNECTOR MUTI-CONTACT CONNECTOR HOWN IN OCKED POITION ½ D ½ D D CONTACT AND WIRE Connector provides positions for up to 29 electrical and signal contacts. Positions are divided to accept size no. 12, no. 16, or no. 20 contacts. There are three connector configurations available. A configuration with 4 no. 16 contacts, 4 no. 12 contacts, and 21 positions for no. 20 contacts, a configuration with 8 no. 16 contacts and 21 no. 20 contacts, and a configuration with 8 no. 12 contacts, and 21 no. 20 contacts. Contacts and wire sizes are matched with the camera and component requirements. Contacts are securely contained within a polymer body. Upper and lower groups of wires and contacts are sealed from the external environment using glandular seals around the wires and a soft gasket at the line of separation. ignal shielding and drain wires are continuous. Contact type and arrangement within the connector permits use of special wiring that may be designated by the type of camera used. Wiring integrity of the overall system is maintained by providing coax cables to meet or exceed the capacitance and attenuation of that for the camera. Coax connectors are provided where EECTRICA required for quick AND IGNA connection of the camera. MUTI-CONTACT CONNECTOR HOWN IN OCKING OR UNOCKING POITION Distance D is the total distance that the disconnect unit must travel to lock and unlock. This unique design (patent pending) by Camera owering ystems provides spring assisted upper and lower portions of the connector that splits the total travel distance in half, thereby equalizing the retaining forces required to assure a uniform seal. Because the upper half, the socket contacts, and the lower half, the pin contacts, float within the disconnect unit, the connector is isolated from vibrations that would affect signal discontinuity. OCKED POITION When the disconnect unit is in the locked position, the multi-contact connector has all contacts engaged. prings are slightly compressed to provide equal and constant pressure against the two halves to maintain an environmental seal. OCKING POITION & UNOCKING POITION During the operation to lock or unlock the disconnect unit, the springs of both halves of the connector compress in equal proportions and stainless steel OCKET CONTACT CRIMPED TO INDIVIDUA WIRE OCKET IDE WIRE EA INE OF EPARATION WIRE EA PIN IDE PIN CONTACT CRIMPED TO INDIVIDUA WIRE WIRE 2150 Parkes Drive Broadview, I Phone Fax Page 7 P:\DONFIE\C Instruction\C Pole operating manual.doc

10 OPERATION OF THE MUTI-CONTACT CONNECTOR guide posts move through linear bearings as the support arms of the disconnect unit move into the proper position within the tracking guide. Electrical and signal contacts remain fully engaged and the camera is still operational. RAIING POITION The connector assembly utilizes precision machined stainless steel guides to align the two halves of the connector. These are used in addition to the 3-way guides of the disconnect unit. A set of alignment posts built into the connector halves serve as the final guides to assure that all pin and socket contacts are perfectly lined up before engagement. OWERING POITION As the disconnect unit begins to unlock, the springs expand and the guide posts begin to separate. The last parts of the connector to disengage are the electrical and signal contacts. Any ground wires or shielding use a longer pin contact to assure that they are the very last to disengage before the camera is lowered for servicing. Upper Half Of Connector PIN BODY ower Half Of Connector UPPER MTG. PATE OWER MTG. PATE INTAATION AND OPERATING MANUA: EECTRICA DICONNECT UNIT OPERATION AND PECIFICATION TAINE TEE COMPREION PRING (4) WIRE EA OCKET BODY TAINE TEE GUIDE POT (2) CONNECTOR GUIDE GUIDE POT RECEIVER WIRE EA INEAR BEARING EECTRICA DICONNECT UNIT (EDU) PECIFICATION GUIDE The coaxial and electrical disconnect unit shall meet or exceed sine vibration tests of 3.5 g s within the frequency range of 5-60 Hz in all three axes for minimum of six 5-minute cycle each axes. It shall meet or exceed random vibration tests of frequency range HZ at.025 g2/hz applied for 30 minutes in each of the three axes. It shall have results to exhibit no signal or electrical discontinuities greater than 10 microseconds. Tests applicable to Electrical Disconnect Unit and attached components. The EDU shall have a 3-way tracking guide and support. It shall be constructed of precision cast high strength aluminum alloy 356-T6. A permanently fixed position piece incorporating a special tracking guide system permits the moveable portion of the Disconnect Unit to align in the same position every time the system is operated, thereby eliminating the need to re-orientate the camera. The Electrical Disconnect Unit shall have twin high strength notches securing the load of the ower Contact Assembly and camera. The MUTI-CONTACT Connector assembly shall be modular for easy installation and retrofit requirements. All pin and socket contacts shall be insertable and removable. The connector shall have a maximum of 21 size 20 contacts rated at five Amps with gold plating per MI-G The connector shall have a maximum of 8 size 16 Contacts rated at 15 Amps with silver plating per QQ--365, or combination of 4 no. 16 contacts with 4 no. 12 silver plated contacts rated at 35 Amps. All hardware shall be corrosion resistant stainless steel. It shall have a self-aligning and self-adjusting mechanical system comprised of two principal assemblies: The UPPER CONTACT HAF shall house the socket contacts. It shall incorporate spring assisted polymer contact body with precision-machined guideposts. The socket contact body shall have integral guideposts for precise contact alignment. The OWER CONTACT HAF shall house the pin contacts comprised of spring assisted polymer contact body with precision-machined guidepost receivers. The pin contact body aligns with guideposts of integral socket body guideposts. The EDU cover shall be a one-piece hydro-spun heavy gauge aluminum. The unit shall have a guidepost constructed of precision cast high strength stainless steel. It shall utilize a cast-in-place guide bar for precise alignment of ower Contact Assembly with the fixed portion of the EDU. All EDU s are prewired for each application and come with all wiring diagrams and supporting documentation Parkes Drive Broadview, I Phone Fax Page 8 P:\DONFIE\C Instruction\C Pole operating manual.doc

11 INTAATION AND OPERATING MANUA: PECIFICATION GUIDE FOR POE MOUNT YTEM EECTRICA DICONNECT UNIT (EDU) PECIFICATION continued The EDU shall have twin (2) tracking support arms made of precision cast high strength stainless steel. When locked in the 3-Way Tracking Guide and upport notches, the Twin Tracking/upport Arms shall hold the weight of the camera and camera components and it shall remove all tension from the Control Cable or owering Cable. The lower contact assembly shall be constructed of precision cast high strength aluminum alloy. It shall feature a cast-in-place guide that mate with the fixed portion of the Disconnect Unit to aid in tracking and stability. All hardware used on the ower Contact Assembly as well as the entire Disconnect Unit shall be made of corrosion resistant stainless steel. The disconnect unit shall have an aluminum closure ring with a sealing gasket constructed of extra flexible polymer providing a weather-tight seal between ower Contact Assembly and Disconnect Unit Cover. PECIFICATION FOR OTHER COMPONENT FOR POE MOUNT A DICONNECT UNIT FITTER shall be provided made of heavy duty cast aluminum alloy to fit a 2-3/8 inch outside diameter Divided Pipe Arm. Two U-bolt pipe clamps shall be used to rigidly hold the Divided Pipe Arm. The fitter is designed to completely isolate the moving Control Cable from the electrical and signal wires. It shall contain a molybdenum impregnated nylon pulley providing high strength and low resistance for the moving Control Cable, thereby increasing the life of the cable. The pulley shall have a permanently lubricated bearing. The system shall have a POE MOUNTED FITTER made of heavy duty cast aluminum alloy to fit 2-3/8 inch O.D. Divided Pipe Arm. It shall utilize a cast-in-place cable stop to prevent cable connections from entering pulley. It shall contain a molybdenum impregnated nylon pulley with a permanently lubricated bearing. Two U-bolt pipe clamps shall be used to rigidly hold the Divided Pipe Arm. The fitter shall be designed to bolt directly to a 4 Diameter pole top. The system shall have a horizontal divided pipe arm that fits inside and connects the Disconnect Unit Fitter with the Pole Mounted Fitter. It shall be made of 2-3/8 inch.o.d. steel pipe with galvanized finish standard (polyester powder coat painted finish optional). The pipe shall be divided entire length to keep Control Cable and electrical/signal wires separate. Arm shall be position aligned non-rotating type incorporating interlocking positioning keys. The system shall have a POE TOP CONNECTION BOX made of cast aluminum. The box shall be 8-inch diameter with the bottom portion made to fit over a 4 O.D. Diameter pole top tenon. It shall be secured to the pole using stainless steel set screws. The connection box shall have a cast aluminum cover retained by stainless steel set screws. The box shall incorporate bosses for direct mounting of cord strain relief brackets and cord grips. It shall also have room for a terminal block fitted plate (if applicable) for electrical and signal wire terminations. The system shall utilize a CONTRO CABE (mechanical raising and lowering cable) made of stainless steel 5/32 inch diameter 7 x 19 construction cable. One end of the cable shall have a heavy-duty connector link. The system shall also have a CAMERA CONNECTION BOX. It shall be a two piece design for easy camera mounting. Both sections shall be made of corrosion resistant cast aluminum. The top half shall be mounted and gasketed to the bottom of the disconnect unit. Inside the top half, it shall have provision to mount additional weights for lightweight cameras or other equipment. All parts shall be made of extra heavy construction. The Camera Connection Box shall be adaptable to all brands of cameras. The two piece construction shall feature a lower box that hinges down for easy access to wiring. It shall contain a large capacity-splicing compartment for camera power, signal leads, and connectors. All hardware shall be made of stainless steel. An T-1R OWERING TOO shall be supplied with each order. It is a portable lowering tool consisting of the gearbox, disc brake, frame, and lowering cable. The gearbox shall be of heavy-duty design. It shall incorporate solid steel heated treated gears for maximum durability and strength. The gearbox shall be equipped with an automatically actuated disc brake preventing the load from freewheeling. The frame shall be of a heavy-duty design with brackets making the unit stable when mounted in the pole handhole. It shall have a corrosive resistant powder coat finish. The frame shall have a pulley with a permanently lubricated bearing. The raising and lowering (control) cable shall be made of stainless steel 5/32-inch diameter 7 x 19 construction. Minimum breaking strength shall be 2400lbs. It shall come with a heavy-duty stainless steel swivel Parkes Drive Broadview, I Phone Fax Page 9 P:\DONFIE\C Instruction\C Pole operating manual.doc

12 INTAATION AND OPERATING MANUA: INTEROCKING ARM AND FITTER PROVIDE POITIVE NON-ROTATING POITIONING OF PIPE ARM POE OR WA MOUNT FITTER CONTINUOUY DIVIDED 2-3/8 IN. O.D. TEE PIPE ARM WITH WEDED POITIONING KEY, HOT DIPPED GAVANIZED. WIRE OPERATING CABE POITIONING KEY CAMPING U-BOT 4 PACE EE ENARGED DETAI VIEW A FEATURE pecially shaped steel keys are welded to divided pipe arm before arm is galvanized. Precise alignment of keys with corresponding notches in the pole/wall fitter and the disconnect unit fitter provide positive positioning and prevents rotating of components about the divided pipe arm during extreme environmental conditions. Pipe arm has full length divider separating the wires from the movement of the control cable. eparate chambers within the fitters for electrical wires and the control cable assures complete protection to the wires during the operation of the system. INTEROCKING POITIONING KEY WEDED TO PIPE ARM DICONNECT UNIT FITTER POE MOUNT OR WA MOUNT FITTER VIEW A (BOTTOM IDE) DIVIDED PIPE ARM TOTA EPA: 2.50 TOTA WEIGHT: 95 B (includes arm, disconnect unit, & camera) 2150 Parkes Drive Broadview, I Phone Fax Page 10 P:\DONFIE\C Instruction\C Pole operating manual.doc

13 INTAATION AND OPERATING MANUA: INTEROCKING ARM AND FITTER PROVIDE POITIVE NON-ROTATING POITIONING OF PIPE ARM ARM CRO ECTION DIVIDER UPPER CHAMBER FOR EECTRICA WIRE KEY ON ARM INTEROCK WITH NOTCHE IN FITTER TO PROVIDE POITIVE NON-ROTATING COMPONENT OF ARM AEMBY. PRECIE AIGNMENT OF KEY AND FITTER NOTCHE EIMINATE ANY NEED FOR ADJUTMENT. 1/4 NOTE: OWER CHAMBER FOR CONTRO CABE DETAI OF FEATURE WHEN THE INTEROCKING POITIONING KEY OF THE ARM AEMBY ARE MATED WITH THE CORREPONDING NOTCHE IN THE FITTER, THE POE HAFT MUT BE PUMB FOR THE PROPER OPERATION OF THE YTEM. ANGE α:the angle α shown in the END VIEW is based on mechanical tolerances between 1/2 mating parts and should not exceed a total of 1/2. This deviation from plumb will not affect the operation of the components of the arm assembly. All tolerances are based on the pole shaft being plumb when installed. PIPE ARM: (ee Fig. 1) Constructed of 2 inch structural steel pipe having an outside diameter of 2-3/8 inch. Positioning keys are permanently welded to the pipe arm at precise positions that align with notches in the ends of each of the fitters. Arm finish is hot dip galvanized after all welding is completed. Optional finishes over the galvanizing are available to match the color of the pole. Ends of the pipe arm bottom out against the inside of the fitters a small fraction of an inch before the keys bottom out in the notches to provide a secure fit. The pipe arm is installed complete with the rest of the arm components at the factory and is pre-wired to eliminate any need for adjustment in the field. END VIEW POE TOP PIPE ARM OUTINE 2150 Parkes Drive Broadview, I Phone Fax Page 11 P:\DONFIE\C Instruction\C Pole operating manual.doc

14 H E D INTAATION AND OPERATING MANUA: ARM AND DICONNECT UNIT FOR POE B A. EECTRICA AND IGNA DICONNECT UNIT WITH MUTI-CONTACT CONNECTOR. C H F EE NOTE G A B. DICONNECT UNIT FITTER WITH PUEY AND U-BOT MOUNTING WITH FOR INTEROCKING NON-ROTATING ARM. C. DIVIDED PIPE ARM: 2-3/8 IN. O.D. EPARATE CONTRO CABE AND EECTRICA AND IGNA WIRE. POITION AIGNED NON-ROTATING. D. POE MOUNTED FITTER WITH PUEY AND U-BOT MOUNTING. MOUNT DIRECTY TO 4 INCH O.D. TENON ON POE TOP. E. POE TOP CONNECTION BOX WITH COVER HOUE EECTRICA AND IGNA WIRE AND CONNECTOR. HEIGHT J NOTE: CAMERA CONNECTION BOX FEATURE UNIVERA MOUNTING FOR A CAMERA TYPE AND PAN/TIT UNIT. H (BY INTAER) F. CAMERA CONNECTION BOX PROVIDED WITH TABIIZING WEIGHT. EAY OPEN WING DOWN DEIGN PERMIT QUICK ACCE TO EECTRICA/IGNA WIRE FROM CAMERA AEMBY. G. CONTRO CABE CONTRUCTED OF 5/32 INCH DIA. TAINE TEE 7 X 19 CONTRUCTION CABE. H. EECTRICA & IGNA CORD AND CONNECTOR. CONNECTOR BY OTHER. OPTIONA 1 PIECE CORD FROM DICONNECT UNIT TO POE BAE. J. POE. CONUT FACTORY TOTA EPA (inc. arm assy. & camera): 2.50 TOTA WEIGHT: 95 B Parkes Drive Broadview, I Phone Fax Page 12 P:\DONFIE\C Instruction\C Pole operating manual.doc

15 INTAATION AND OPERATING MANUA: PECIFICATION AND ORDERING INFORMATION EECTRICA DICONNECT UNIT CAMERA CONNECTION BOX DICONNECT UNIT FITTER CONTRO CABE NON-ROTATING DIVIDED PIPE ARM POE MOUNTED FITTER AND ADAPTER POE TOP CONNECTION BOX EECTRICA AND IGNA UPPY WIRE AND CONNECTOR EECTRICA DICONNECT UNIT 3-WAY TRACKING GUIDE AND UPPORT: Constructed of precision cast high strength aluminum alloy 356-T6. A permanently fixed position piece incorporating a special tracking guide system permitting the moveable portion of the Disconnect Unit to align in the same position every time the system is operated thereby eliminating the need to reorientate the camera. Twin high strength notches secure the load of the ower Contact Assembly and camera and work with the tracking guide system to assure stability. MUTI-CONTACT CONNECTOR: Connector assembly is modular for easy installation and retrofit requirements. A self-aligning and self-adjusting mechanical system comprised of two principal assemblies: UPPER CONTACT HAF housing up to 29 socket contacts. Incorporates spring assisted polymer contact body with precision machined guide posts. ocket contact body has integral guide posts for precise contact alignment. OWER CONTACT HAF housing up to 29 pin contacts. Comprised of spring assisted polymer contact body with precision machined guide post receivers. Pin contact body aligns with guide posts of integral socket body guide posts. DICONNECT UNIT COVER: One piece hydro-spun heavy gauge aluminum. Hydro-spun stainless steel cover optional. GUIDE POT: Constructed of precision cast high strength stainless steel. Utilizes cast-in-place guide bar for precise alignment of ower Contact Assembly with the fixed portion of the Disconnect Unit. TWIN TRACKING UPPORT ARM: Made of precision cast high strength stainless steel. Dual arms provide balanced stability of the Disconnect Unit. When locked in the 3-Way Tracking Guide and upport notches, the Twin Tracking/ upport Arms hold the weight of the camera and camera components and removes all tension from the Control Cable. POE TOP CONNECTION BOX Cast aluminum 8 inch dia. main box. Cast aluminum cover retained by stainless steel set screws. Incorporates bosses for direct mounting of cord strain relief brackets and cord grips. Terminal block fitted plate available for electrical and signal wire terminations. ORDERING INFORMATION OWER CONTACT AEMBY: Constructed of precision cast high strength aluminum alloy. Features cast-in-place guide that mates with the fixed portion of the Disconnect Unit to aid in tracking and stability. All hardware used on the ower Contact Assembly as well as the entire Disconnect Unit is corrosion resistant stainless steel. COURE RING AND EAING GAKET: pun aluminum construction with attached extra flexible polymer sealing gasket provides weather-tight seal between ower Contact Assembly and Disconnect Unit Cover. DICONNECT UNIT FITTER Cast of heavy duty aluminum alloy to fit 2-3/8 inch outside diameter Divided Pipe Arm. Fitter designed to completely isolate moving Control Cable from the electrical and signal wires. A molybdenum impregnated nylon pulley provides high strength and low resistance for the moving Control Cable thereby increasing the life of the cable. Pulley uses permanently lubricated bearing. DIVIDED PIPE ARM A 2-3/8 inch O.D. steel pipe with galvanized finish standard. Divided entire length to keep Control Cable and electrical/signal wires separate. Arm is position aligned nonrotating type4 incorporating interlocking positioning keys. POE MOUNTED FITTER Heavy duty cast aluminum alloy to fit 2-3/8 inch O.D. Divided Pipe Arm. Utilizes cast-in-place cable stop to prevent cable connections from entering pulley. Pulley is molybdenum impregnated nylon. Two U-bolt pipe clamps rigidly hold the Divided Pipe Arm. Fitter designed to bolt directly to pole top. CONTRO CABE tainless steel 5/32 inch diameter 7 x 19 construction cable. CAMERA CONNECTION BOX Two piece cast aluminum extra heavy construction. Adaptable to all brands of cameras (see Ordering Information ). arge capacity splicing compartment for camera power and signal leads and connectors. Designed for easy camera mounting. Features two piece construction with lower box hinging feature for easy access to wiring. All stainless steel hardware. CDP - X Y ZZ- 65- WT-75C Contact CAMERA OWERING YTEM for specific catalog number codes required for your application. Design CDP is shipped assembled and prewired. Pole and owering Tool Ordered eparately. Cameras, camera components, supply cords, wires, and special connectors by others unless otherwise specified herein. YTEM DEIGNED PECIFICAY FOR UE WITH CAMERA AND REATED EQUIPMENT ONY. NOT FOR IFTING PEOPE OR THING OVER PEOPE. PECIFICATION UBJECT TO CHANGE WITHOUT NOTICE Parkes Drive Broadview, I Phone Fax Page 13 P:\DONFIE\C Instruction\C Pole operating manual.doc

16 INTAATION AND OPERATING MANUA: All gear boxes and lowering tools are of heavy duty design to provide reliability, long OPTION life, and ease of operation. They incorporate solid steel heat treated gears for maximum durability and strength. All are equipped with a special automatically actuated disc brake for better load holding ability and the prevention of the load free wheeling. They are essential for lifting operations. Available for permanent installation or portable use indoors or outdoors for wall mounting, tower mounting, or pole mounting. Each system is custom tailored to work with required load and operation of the raising and lowering specifications. Cable Assembly for T-4,T-5, & GB-2P Made of tainless teel 1/8-7x19 preformed cable. Minimum breaking strength of 1750 lbs. ooped and crimped to with stainless steel quick link cable connector. Other end has crimped on copper stop. Camera cable CAT. NO T-1R PORTABE OWERING TOO FOR ROUND POE CAT. NO T-1 PORTABE OWERING TOO FOR QUARE POE Cat. No Gear Box Cable (O Raising & owering Cable for Pole owering Tool. Made of tainless teel () 5/32-7x19 preformed aircraft cable. Minimum breaking strength of 2400 lbs. Comes with loop and heavy duty swivel hardware cable attachment. Wall mount Catalog # (with owering Tool cable length) Min oad bs. Drum Capacity Max oad bs. T-1R-XX (round poles) ft. 300 T-2R-XX (round poles) ft. 300 T-1-XX (square poles) ft. 300 * All Camera owering ystems gear boxes and lowering tools are designed for material handling usage only. * Not for lifting people, or things over people. * pecifications subject to change without notice. CATAOG NO. T-DRI-C DEFINITION Drill motor with drill mounted adapter kit and clutch to be used with our Gear Box, for up to 300 lb. loads Parkes Drive Broadview, I Phone Fax Page 14 P:\DONFIE\C Instruction\C Pole operating manual.doc

17 INTAATION AND OPERATING MANUA: DRI MOTOR ACCEARY FOR POE, TOWER, AND WA MOUNTED OWERING TOO Overload Clutch pecifications: Drill Motor pecifications: CUTCH TYPE: ubricated ball indent-totally enclosedadjustable torque limiting. Coupling/clutch model to directly connect two shaft ends. PRING TYPE: Coil spring. Varied quantities depending on torque range. TORQUE RANGE: 60 to 300 lb.-in. HUB HAFT IZE: 3/8 square w/spring loaded pin (clutch end). 7/16'' hex for inserting into 1/2'' capacity drill chuck. OCKET HAFT IZE: 3/8'' square w/spring loaded retaining pin (clutch end). 1/2'' square w/pin for winch drive fitting. TORQUE ADJUT: Open-end wrench type adjusting nut. nap ring tool included with clutch. WINCH DRIVE: 1-1/8'' hex socket with 1/2'' square drive (clutch). MAX. OPERATING PEED: 350 RPM DIMENION: Clutch: 1-1/2 diameter and 1-5/8 long. Complete assembly: 8-1/2 overall length. WEIGHT: 2 lbs. DRI TYPE: 1/2'' Double insulated, heavy duty, reversible, variable speed with D -handle. CHUCK IZE: 1/2'' key type chuck. Key included with drill. EECTRICA:Nom. 5 amp universal motor; 115 volts AC. TORQUE: Develops nominal 170 lbs.-in. PEED/H.P:.5 H.P. No load speed of 350 R.P.M. DIMENION: Overall length: 15-1/8'' WEIGHT:Approx. 7 lbs. 6 oz. Drill motor manufacturer and specifications subject to change without notice. Contact the factory for information on the latest specifications. Provided with 3-position side handle for two handed control. NOTE: Not to be used with any kind of speed increaser or speed reducer when used to raise or lower luminaires. T.R. 9/29/ Parkes Drive Broadview, I Phone Fax Page 15 P:\DONFIE\C Instruction\C Pole operating manual.doc

18 INTAATION AND OPERATING MANUA: CABE CAMP AEMBY AND UE FOR YTEM WITH IFT CAPACITIE UP TO 400 POUND WARNING: TO PREVENT ERIOU PERONA INJURY, THE CABE CAMP MUT BE PROPERY AEMBED AND THE CABE MUT BE PROPERY ROUTED THROUGH THE CAMP A PECIFIED WITHIN. NO ATTEMPT AT IFTING ANY OAD HOUD BE MADE UNTI A PECIFICATION CONDITION ARE MET. DO NOT IFT PEOPE OR OPERATE ANY OWERING YTEM OVER PEOPE. UE ONY 1/8 INCH OR 5/32 INCH DIAMETER 7x19 CONTRUCTION CABE WITH THI CAMP. THE AEMBY WI COME WITH CABE ONGER THAN I NEEDED. WHIE POE I ON THE GROUND, ATTACH THE QUICK INK ON THE OTHER END OF THE CABE TO THE EYEBOT BY THE HANDHOE. THE CABE HOUD ONY HAVE A MA AMOUNT OF ACK (APPROX 6 ) WHEN THE DICONNECT UNIT I IN THE OCKED (RAIED) POITION. OOEN THE two No.10 CREW AND PU THE CABE THRU A HOWN BEOW. WHEN YOU HAVE 6 OF CABE ACK IN THE POE, TIGHTEN UP THE TWO No. 10 CREW. PUT EECTRICA TAPE AROUND THE CABE AND CUT OFF ACCE CABE FROM THE END OF THE CABE CAMP. THE TAPE WI KEEP CABE FROM FRAYING. FIXING CABE IN CAMP CAMP HAF WITH EMBEDDED NUT FROM DICONNECT UNIT 6 OF ACK CABE CABE (WIRE ROPE) CABE CAMP NO. 10 FATHEAD CREW CAMP HAF WITH CREW HOE MINIMUM 3/8 IN. MAXIMUM 3/4 IN. CUT OFF ACCE CABE 2150 Parkes Drive Broadview, I Phone Fax Page 16 P:\DONFIE\C Instruction\C Pole operating manual.doc

19 1. Uncoiling RIGHT METHOD Place the coil on a swift or turntable, cut the tiebands and pull the outer end of the rope away in a straight line, allowing the swift or turntable to rotate. (ee Fig. 1). 2. Uncoiling -- RIGHT METHOD Cut and remove the tie-bands and roll the coil along the ground leaving the rope lying straight on the ground. 3. Uncoiling WRONG METHOD 4. Uncoiling WRONG METHOD Do not uncoil as shown in figs. 3 or 4 by placing the coil on the ground and pulling either the outside or inside ends of the rope away. The illustrations show the results. Kinks will be formed and the rope may be ruined. (ee figs. 9,10, and 11). 5. Unreeling WRONG METHOD Do not tilt the reel and lap-off the rope from the top side as shown in fig. 8. Kinks will be formed. 6. Unreeling RIGHT METHOD Put a shaft through the reel and jack up both ends to allow it to rotate freely. Pull the free end of the rope away in a straight line as shown in fig Place the reel on its side on a vertical spindle and pull the free end of the rope in a straight line as the wheel rotates. KINK A kink is caused by the rope taking a spiral set due to unnatural twist in the rope and is probably most frequently caused by faulty coiling and unreeling. 8. This shows the first stage of a kink. At this point, it can still be corrected and damage to the rope prevented by throwing out the loop. 9. This shows the result after the kink has been pulled through. The rope is now permanently damaged. 10. This shows the final result after the rope has been straightened. The wires and strands are permanently misplaced and the relative balance between individual wires and strands has been disturbed. No matter how slight the damage may appear from a superficial examination, the rope has been distorted and can never give the maximum life. CABE HANDING RIGHT and WRONG 2150 Parkes Drive Broadview, I PH: Fax Page 17 CABE HANDING doc

20 CDP ERIE PREVENTATIVE MAINTENANCE Upon installation of the system, periodic preventive maintenance should be done to the system. The following is a list of preventative maintenance operations and schedule: OWERING TOO 1. The tool should be kept in a clean and dry area. 2. During every usage of the owering Tool (T-1R, T-2R), the raising and lowering cable should be checked for kinks, cut strands, and any irregularities, each time the tool is used. 3. The gears on the winch should be checked for gearing grease. If the gear box looks dry, gear grease should be applied on the gears only, with a small paint brush. The grease should be applied liberally covering all gears. Recommended grease should be UNIWRI 2 product #C Manufactured by: Fuchs ubricants. (PH: OI) This grease can be obtained through Camera owering ystems. 4. A drop of 10W-30 oil should be applied in opening of casement (see sign on winch). Only apply one drop annually. After applying, crank the winch at least 3 revolutions to distribute the oil. 5. Check the cable for any kinks, bends, or stray cut wires. This will tell you if cable is rubbing on an obstruction. If cable is damaged, it will weaken the cable, possibly causing the cable to break. Damaged cables should be replaced. ee attached cable handling page. Handle wire rope with gloves to avoid possible hand cuts caused by stray wires. DICONNECT UNIT 1. Each time the disconnect unit is lowered, check the condition of the system. If there are any signs of irregularities, contact the factory. 2. Keep the guide pin and rest button on the locking cams cleaned and well lubricated with: uper ube multipurpose grease with yncolon, manufactured by YNCO CHEMICA CORP or equivalent. 3. The locking cams should be checked each time the camera is lowered. Ensure that the shoulder screw is tightened. 4. Check all screws, nuts and fastenings are tight. 5. Check composite cable for any irregularities Parkes Drive Broadview, I PH: Fax Page 18 Preventative Maintenance doc