INDUSTRIAL AUTOMATION, INC. Line Driver Single/Left Output. 1-5 to 24 VDC 2-5 to 15 VDC 4-5 to 24 VDC, 5v out

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1 INDUSTRIAL AUTOMATION, INC E. P L E A S A N T VA L L E Y R O A D I N D E P E N D E N C E, O H I O T E L E P H O N E : ( 1 ) FA X : ( 1 ) E - M A I L : t a c h a v t r o n. c o m W E B : w w w. a v t r o n e n c o d e r s. c o m Encoder Instructions M5/M5S THIN-LINE Inactive Design Replaced by Model AV5/AV5S 4 1/" C-FACE MOUNT, MODULAR DESCRIPTION The Avtron M5 is a modular, two piece incremental encoder (also known as a tachometer or a rotary pulse generator). It provides a two phase, A Quad B frequency (pulse) output, with complements. Because the M5 is modular, there are no bearings or couplings required. This, combined with the latest magnetoresistive (MR) sensor technology, allows the M5 to provide superior mechanical performance and increased reliability. An Avtron M5 can be configured with one or two independent outputs. Each output has six signals: (A, B) 90 out of phase, with complements (A, B ). A marker pulse with complement (Z, Z ) is also provided. INSTALLATION Refer to the back page of these instructions for outline and mounting dimensions. The motor must comply with 1998 NEMA MG 1, section 4, for tolerances on diameters and runout for shafts and accessory faces. Axial float or endplay must be less than ±0.050". In preparation for installing the Model M5 encoder, it is first necessary to clean both the accessory motor shaft and the mounting face. These surfaces must be inspected and any paint, burrs, or other surface imperfections removed. Installation procedures should be performed only by qualified personnel. Safety precautions must be taken to ensure machinery cannot rotate and all sources of power are removed during installation. Equipment Needed for Installation Provided Optional Not Provided M5 Stator/Housing M5 Shaft Cover Socket Head Cap Screw /8"-1 x 0.875" (4) M5 Rotor Socket Set Screw #8- x 0.19" () or Pre-Installed Cam Screw Rotor Locator Gauge Thread Locker (blue) Anti-Seize Compound (copper) Extended Shaft Cover w/ Screws #- x 0.1" (4), lock washers Thru Shaft Cover w/ V-Ring Seal and Silicone Lubricant Phillips Screwdriver Flat Blade (Std.) Screwdriver 5/4" Hex Wrench (T-Handle Style for Std. Thru-Shaft Rotors) 1/8" Hex Wrench (T-Handle Style for Cam Screw Rotors) 5/1" Hex Wrench (T-Handle Style for Stator/Housing) STANDARD THRU SHAFT ROTOR INSTALLATION The motor shaft must project at least 0." from the motor face. Apply anti-seize compound to the motor shaft. Apply thread locker to the rotor set screw holes, preferably from the inside of the bore. Slide the rotor onto the shaft with the P/N marking facing out (away from the motor face). The rotor centerline must match the sensor centerline. To accomplish this, use the Rotor Locating Gauge and slide the rotor onto the shaft until it is in the proper position as shown in Figure 1. Tighten the rotor set screws to 15 in-lb using the 5/4" T-handle hex wrench. Use only a T-handle or torque hex wrench to tighten set screws; using a right angle wrench will not provide enough holding force, and the rotor may slip. M5/M5S PART NUMBERS AND AVAILABLE S Model Housing Type Shaft Size (Thru Shaft Rotor) Cover Style Line Driver Single/Left Output Right Output Connector Modifications M5 M5S~ 1- Single Output, Pilot - Dual Output, Pilot** ~ Stainless Steel ** Not Available on M5S None 0- Non- Standard Shaft Size - 10mm - 1mm A B mm C D E F G H I J- 1.5 K L M-.000 N-.15 Q mm P-.75 R-.500 S-.5 T- 70mm* U-.875 V-.000* 4-.15* * - 85mm* X- None E- Extended Shaft Cover F- Flat Cover T- Flat Thru- Hole Cover with Shaft Seal 1-5 to 4 VDC - 5 to 15 VDC 4-5 to 4 VDC, 5v out * Cam Screw Rotors US sizes only,.875" max., N/A M5S A- 18 PPR B- 5 PPR C- 51 PPR D- 104 PPR E- 048 PPR F- 10 PPR G- 40 PPR H- 480 PPR I- 90 PPR L- 00 PPR M- 100 PPR X- None A- 18 PPR B- 5 PPR C- 51 PPR D- 104 PPR E- 048 PPR F- 10 PPR G- 40 PPR H- 480 PPR I- 90 PPR L- 00 PPR M- 100 PPR P- 10 Pin EPIC Industrial w/ Plug Q- 18" Flex. Cable w/ Ind. Connector w/ Plug & w/ Adapter Block W- Ft. Flexible Cable, Sealed Z- Ft. Flexible Cable w/ EPIC Industrial 000- No Modification 004- Drain Hole (single output only) 00- Right Angle Cable Bushing 009- No Paint 010- Cam Screw Rotor* 01- Cam Screw 150 C Rotor* 9xx- Special Cable Length, xx=length in feet

2 ROTOR LOCATING GAUGE P/N A850 FIGURE 1 CAM SCREW ROTOR INSTALLATION (Modification options 010 & 01) For high slew rate applications where the motor is accelerating and/or decelerating often, Avtron offers an optional Cam Screw rotor. To install the Cam Screw rotor, apply anti-seize compound to the motor shaft, then slide the rotor onto the shaft until it is in the proper position as indicated by the Rotor Locating Gauge (Figure 1). Tighten the locking cam screws in the direction indicated next to the screw (cw/ccw) using 4- ft-lbs of torque using the 1/8" T-handle hex wrench (Figure ). To ensure torque on small shafts that turn easily, two 1/8" hex wrenches may be used at the same time, or the finger-holes may be used. MOTOR SHAFT MOTOR Note: Direction of cam screw rotation varies by model. Follow instructions on rotor. FIGURE ROTATE CAM SCREWS TO ENGAGE SHAFT CW CW ROTOR 0.58" THIS SIDE OUT NOTE M5 stator not shown. U.S. Patent 7,485, 997 ELECTRICAL A. Operating Power (Vin) (See Line Driver Options) 1. Volts VDC (option 1 & 4), 5-15 VDC (option ). Current...0mA, each output, no load B. Output Format 1. O/ & Comp...A,A, B,B (differential line driver). Marker:...1/Rev Z, Z C. Signal Type...Incremental, Square Wave, 50 ±10% Duty Cycle. D. Direction Sensing...O/ A leads O/ B for CW rotation as viewed from the back... of the tach looking at the non-drive end of the motor. E. Transition Sep...15% minimum F. Frequency Range:...0 to 150,000 Hz G. PPR H. Line Driver Options:...See table I. Connectors:...See connector options on page 1 MECHANICAL A. Rotor Inertia: Oz. In. Sec. B. Acceleration: RPM/Sec. Max. C. Speed: RPM Max. D. Weight:...5 to 4 lbs. [1.1 to 1.81 kg.] E. Sensor to Rotor Air Gap (nominal): " Tolerance:...±0.015" ENVIRONMENTAL Solid cast aluminum stator and rotor Fully potted electronics, protected against oil and water spray Use W cable option for IP/7 applications V-Ring seals provided on though shaft covers Operating Temperature: to 100 C (150 C rotor optional), % condensing humidity SPECIFICATIONS LINE DRIVER S Output Options 1 4 Voltage Input (Vin) 5-4 VDC 5-15 VDC 5-4 VDC Output High (Volts) (Vin) - (typ) (Vin) -1 (typ) 5 VDC Output High (milliamps) 80 (avg.), 1500 (peak) Output Low (Volts) 0.5 (typ) 0.5 (typ) 0.5 (typ) Output Low (milliamps) Protection Maximum Cable Drive(Feet) Reverse Voltage, Transient, Short Circuit (high & low) V V 00 4 V 80 (avg.), 1500 (peak) Reverse Voltage, Transient Reverse Voltage, Transient, Short Circuit (high & low) 000 ft V

3 Do not adjust the cam screws before motor shaft mounting; bottoming out the screws, or backing them out excessively, can lead to insufficient shaft holding force. Thread Locker is preapplied on the cam screws. STATOR HOUSING INSTALLATION The stator housing is attached to the motor using four socket head cap screws /8-1 x 1" long, locating on a 5.875" bolt circle. Longer bolts, (not included), are required for sandwich installation between a motor and a brake. Install the four mounting bolts using thread locker and torque to approximately 0 to 0 foot pounds using the 5/1" T-handle hex wrench. VERIFY ROTOR LOCATION To ensure the rotor is properly located on the shaft: remove the back cover if factory-preinstalled, and verify that the outer face of the rotor is at the same depth as the alignment grooves, using a straight edge tool. (Figure ) Do not use silicone sealants or caulk of any kind on the motor or encoder face; these can cause misalignment or sensor scraping damage. The M5 electronics are fully sealed; water may enter and leave the rotor area as needed. A drain hole option is available if frequent moisture buildup is expected. COVER INSTALLATION Covers must not interfere with the motor shaft or rotor. The longest shaft that can be used without interfering is 0.9" with a standard flat cover (Cover Style option F ) and.5" with an extended pie pan cover (Cover Style option E ). Through shaft covers with seals are available for sandwich style applications (Cover Style option T ). EXTENDED COVER MOUNT (Cover Style option E ) The extended cover mounts to the encoder housing using quantity 4 #- x 0.1" screws, lock washers, and thread locker. THRU SHAFT AND FLAT COVER INSTALLATION (Cover Style options T and F ) The housing has a machined step in the outboard face to accept the cover and a recessed groove for the retaining ring. Insert the cover, smooth side facing out, fully into the machined step until it seats against shoulder. Using a spiral assembly method, install the retaining ring by first inserting the squared off end into the machined groove. Flex the ring and insert it into the groove walking it around the perimeter (A flat blade screwdriver can be used). Final position should have the ring fully seated into groove. Remove the cover by reversing above procedure, starting with the tang end. FIGURE 4 ALIGNMENT NOTCH FIGURE ENCODER ALIGN ROTOR FACE WITH BOTTOM OF NOTCHES IN HOUSING SHAFT COVER PLATE RETAINING RING V-RING WIDTH SEE CHART ALIGNMENT GROOVES APPLY GREASE TO COVER WHERE SEAL CONTACTS V-RING SEAL COVER PLATE ACCESSORY MOUNTING FACE A STRAIGHT EDGE TOOL SHAFT DIAMETER V-RING WIDTH INSTALLED A ADD'L SHAFT LENGTH REQ D FOR V-RING MOTOR ENCODER [ ] [ ] [ ] [ ] All dimensions in inches [mm] ±0.0 [4.57 ±0.51] 0.4 ±0.0 [.10 ±0.7] 0.8 ±0.04 [7.11 ±1.0] 0.5 ±0.05 [8.89 ±1.7] 0.1 [5.] MIN 0.7 [.8] MIN 0.1 [7.87] MIN 0.8 [9.5] MIN

4 ROTOR BASE PPR CODE 10 A B C D E F G H I J K L M N Q P R S T U V M5S ROTOR ASSY B B B0740- B0740- B B B0740- B B B B B B B B B B B B B B B0740- B0740- BASE PPR 18 B B B0741- B0741- B B B0741- B B B B B B B B B B B B B B B0741- B0741- STYLE Industrial EPIC on Encoder Industrial EPIC w/ Adapter Block Industrial EPIC on ' Cable CODE P Q Z CONNECTOR SPARE PARTS ENCODER SIDE CABLE SIDE PLUG 15 Base 151 Hood 159 Terminal 150 Terminal Adapter 15 Surface 151 Hood 159 Terminal 150 Terminal Bushing Adapter SPARE PARTS ROTOR P/N 18/5/51/104/048 PPR PPR A,B,C,D,E 10/40/480/00/90/100 PPR PPR F,G,H,I,L,M SHAFT COVERS SHAFT SIZE CODE SET SCREW CAM SCREW* SET SCREW CAM SCREW** THRU SHAFT EXTENDED FLAT / A B B108-1 B98-1 B10-1 N/A P/N A777 P/N B /0.45 B B B108-1 B98-1 B10-1 A / C B7584- B108- B98- B10- A /0.970 D B7584- B108- B98- B10- A / E B B108-4 B98-4 B10-4 A /1.145 F B B108-5 B98-5 B10-5 A /1.495 G B7584- B108- B98- B10- A /1.745 H B B108-7 B98-7 B10-7 A / I B B108-8 B98-8 B10-8 A /1.45 J B B108-9 B98-9 B10-9 A / K B B B98-10 B10-10 A / L B B B98-11 B10-11 A / M B B108-1 B98-1 B10-1 A /.145 N B B108-1 B98-1 B10-1 A /.495 Q B B B98-14 B10-14 A /.4 X B7584- B108- B98- B10- A /.745 P B B B98-15 B10-15 A /.4995 R B B108-1 B98-1 B10-1 A /.45 S B B B98-17 B10-17 A /.7554 T B B B98-18 B10-18 A /.8745 U B B B98-19 B10-19 A /.9995A V B N/A B98-0 N/A A /0.94 B7584- N/A B98- N/A N/A 0.477/0.47 B7584- N/A B98- N/A N/A / B950-4 N/A B99-4 N/A N/A.150/ B N/A B N/A N/A.478/.49 B N/A B99-15 N/A N/A.1875/ B0741- N/A B0740- N/A N/A For through shaft applications, apply a small amount of adhesive (not supplied) to the cover and retaining ring to prevent rotation from seal contact. HARDWARE #8- x 0.19" () N/A #8- x 0.19" () N/A 4.1" Ring 478 #- x 0.1" (4) 4.1" Ring M5 shaft length requirements: 0." long minimum, 0.9" long maximum for flat cover, and.5" long maximum for extended cover. * Also replaces B0199-XX. ** Also replaces B0197-XX.

5 V-RING INSTALLATION FOR THRU SHAFT COVERS (Cover Style option T ) For thru shaft covers, verify that the shaft passes completely through the hole in the cover. Apply a small amount of silicone lubricant to the cover plate around the thru shaft hole. The V-ring seal should compress axially when it is pressed against the clean, smooth face of the cover plate. See Figure 4 for proper installation and V-Ring compression. WIRING INSTRUCTIONS Be sure to remove power before wiring the encoder. Be sure to ground the cable shield: It can be connected to case ground at the encoder, or grounded at the receiving device, but should not be grounded on both ends. Refer to the wiring diagrams for specific information on each option. The M5 can be wired for single phase or two phase, either with or without complements, with or without markers. For bidirectional operation, Phase A channel leads phase B channel for clockwise shaft rotation as viewed from the anti-drive or accessory end of the motor (M5 mounting end). NOTE Avtron s convention for A and B wiring, as well as clockwise rotation, are EXACTLY REVERSED from Northstar (Danaher) Slimline. This means the Avtron THIN-LINE M5 can be installed to an existing connection for Slimline RL5, and it will produce rotation in the expected direction without rewiring. CORRECTIVE ACTION FOR PHASE REVERSAL 1) Remove Power. ) Exchange wires on cable, either at encoder cable end, or at speed controller end (but not both). a) Single Ended Phase Wiring (see wiring diagram) Exchange A and B at the use end of the wires. b) Differential Phase Wiring (see wiring diagram) Exchange either A with A in the phase A pair OR B with B in the phase B pair but NOT both. ) Apply Power. 4) Verify encoder feedback is correct, using hand rotation of shaft, or jog mode of the speed controller. Interconnecting cables specified in the wire selection chart are based on typical applications. Physical properties of cable such as abrasion, temperature, tensile strength, solvents, etc., are dictated by the specific application. General electrical requirements are: strand ed copper, through 1 AWG (Industrial EPIC Connector type options can use 14 AWG), each wire pair individually shield ed with braid or foil with drain wire,.05 uf of maximum total mutual or direct capacitance, outer sheath insulator. See specifications for maximum cable length. Strand ed AWG wire should not be used for cable runs great er then 00 feet. If AWG is used with EPIC type connector options the wire ends should be tinned. WIRING DIAGRAMS FOR DIFFERENTIAL APPLICATIONS SIGNAL CODING TABLE "W" BLACK RED GREEN YELLOW BLUE GRAY ORANGE WHITE "W" "W" "P", "Q", & "Z" SIGNAL CODING TABLE RED GREEN BLUE BLACK "P", "Q", & "Z" 1 SIGNAL CODING TABLE "P", "Q", & "Z" REF SIGNAL COM +V ØA ØA ØB ØB Z Z FOR SINGLE ENDED TWO PHASE APPLICATIONS REF SIGNAL +V ØA ØB COM REF SIGNAL +5 TO +15 or +4 VOLTS (SEE LINE DRIVER S) = MARKER FOR SINGLE ENDED SINGLE PHASE APPLICATIONS RED GREEN BLACK 1 +V SIG COM TYPICAL WIRE SELECTION CHART for 18 AWG, multiple pair, individually shielded BELDEN ALPHA PAIR PAIR 4 PAIR CONDUCTOR or B B1801 For option W, unused outputs must be insulated to prevent accidental contact. NOTE: Avtron standard year warranty applies. Copies available upon request. Specifications subject to change without notice. 5

6 OUTLINE DRAWING 1/-14 NPT 1.97 [50.0] "P" PLUG-IN INDUSTRIAL CONNECTOR ADDITIONAL S SHOWN 1.07 [7.18] 8.04 [04.] 7.5 [191.] 4.87 [1.8] MODIFICATION 00 SEALED FLEXIBLE CABLE WITH RIGHT ANGLE GROMMET [114.81] [ ] DIA [114.00] [114.4] DIA.75 [9.85] RETAINING RING (TANG END) [914.4] MIN 1.07 [7.18] 0.18 [4.57] 0.8 [1.1] 0.1 [.05] [10.41] DIA 4 HOLES EQUALLY SPACED ON A [149.5] DIA 5.50 [19.7].7 [9.4] AL COVER FOR EXTENDED SHAFT MOTORS "W" SEALED FLEXIBLE CABLE STANDARD FLAT COVER AL ISOLATED DUAL OUTPUT 1/-14 NPT.00 [914.4] MIN [457.0] MIN 0.75 [19.00] 0.8 [9.50] M x 0.8 [9.] DEEP THREAD - PLACES 0.5 [.40] 0.1 [4.0] 4.14 [105.0].00 [50.80] 1.00 [5.40].17 [80.40] 1/-14 NPT.00 [50.80] 4.00 [101.0] 0.5 [.40] 1. [41.] 1.89 [48.0].50 [.5] 1.57 [40.0] 1.97 [50.0] [4.50] DIA 4 HOLES "Q" SEALED FLEXIBLE CABLE, PLUG-IN INDUSTRIAL CONNECTOR WITH ADAPTER BLOCK "Z" SURFACE MOUNTED PLUG-IN INDUSTRIAL CONNECTOR [11.01] 90 ±10 45 ±10 CAM SCREWS Ø.8" [97.00] DIMENSIONS IN INCHES [MILLIMETERS] ALL DIMENSIONS ARE APPROXIMATE 1 WEIGHT:.5-4 LBS. [1.1 TO 1.81 KG.] NOTES: FOR AVAILABLE BORE SIZES, SEE PAGE 1 P/N TABLE. SET SCREW ROTOR () M4 x 0.7 x.0 LG SET SCREW TIGHTENING TOQUE - NM ±0.005 [11.0 ±0.1] 0.5 ±0.005 [.7 ±0.1] FOR AVAILABLE BORE SIZES, SEE PAGE 1 P/N TABLE. CAM SCREW ROTOR Ø 0.88 [.5] THRU, 180 APART ON A.50 [.50] DIA [11.01] EU DECLARATION OF CONFORMITY The Model M5 Encoder has been assessed and type tested against the following Harmonized European Standards: BS EN : 001, BS EN : 001, BS EN : 001, BS EN : 001. The Model M5 has been found to be compliant with the requirements of EU Directive 89//EEC as Amended by EU Directive 9/8/EEC EMC Directive provided the following conditions are met: The electrical supply to the M5 must be within specified limits. The electrical supply must offer suitable protection from voltage surges unless the application does not require such protection. On behalf of Avtron: Stephen L D Henin, Certification Manager, Epsilon Certification Service. Features and specifications subject to change without notice. Avtron standard warranty applies. All dimensions are in inches [mm] approx. INDUSTRIAL AUTOMATION, INC E. PLEASANT VALLEY RD., INDEPENDENCE, OH 4411, U.S.A. (1) FAX (1) REV: