Zero Turn Mowers ZST40 & ZST P Parts Manual. Copyright 2017 Printed 12/27/17

Transcription

1 Table of Contents Zero Turn Mowers ZST40 & ZST P Parts Manual Read the Operator's Manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Copyright 2017 Printed 12/27/17 Cover photo may show optional equipment not supplied with standard unit.

2 Table of Contents Table of Contents Section 1: Introduction...4 Using This Manual...4 Manual Replacement Information...4 Manual Revisions...4 Touch-up Paint...4 Hardware Legend...5 Replacement Hardware...5 Serial Numbers...5 Part Number Service Coding...5 Section 2: Frame, Footrest & Seat...6 Frame...6 Seat & Footrest...8 Section 3: Electrical, Levers & Transmission...10 Brake Park...10 Control Levers...12 Deck Lift...14 Electrical Components...16 Electrical Wiring Schematic Briggs Engine...18 Electrical Wiring Schematic Kawasaki Engine...20 Electrical Wiring Schematic Main Harness...22 Transmission Components ( C & C)...24 Transmission to Frame Assembly...26 Section 4: Engine & Fuel System...28 Engine Assembly Briggs & Strattion 17.5 HP...28 Engine Assembly Briggs & Strattion 21 HP...30 Engine Assembly Kawasaki 15 HP...32 Engine Assembly Kawasaki 18 HP...34 Fuel System...36 Section 5: Wheels...38 Drive Wheels...38 Front Non-Floating Wheels...40 Section 6: Deck...42 Chute Components K...42 Deck Assembly S/N Deck Assembly S/N Deck Assembly S/N Deck Assembly S/N Deck Pulleys & Drive Belt...52 Deck Pulleys & Drive Belt...54 Section 7: Labels...56 Label Placement...56 Touch-up Paints...58 Section 8: Accessories...60 Engine Guard...60 Mulch Kit ZST Mulch Kit ZST Copyright All rights reserved. provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Land Pride reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended for ordering parts only. is registered trademark. All other brands and product names are trademarks or registered trademarks of their respective holders. Printed in the United States of America. 2 ZST40 & ZST48 Zero Turn Mowers P 12/27/17

3 Table of Contents B C D E F L M S T Brake Park...10 Chute Components K...42 Control Levers...12 Deck Assembly S/N Deck Assembly S/N Deck Assembly S/N Deck Assembly S/N Deck Lift...14 Deck Pulleys & Drive Belt...52 Deck Pulleys & Drive Belt...54 Drive Wheels...38 Electrical Components...16 Electrical Wiring Schematic Briggs Engine...18 Electrical Wiring Schematic Kawasaki Engine...20 Electrical Wiring Schematic Main Harness...22 Engine Assembly Briggs & Strattion 17.5 HP...28 Engine Assembly Briggs & Strattion 21 HP...30 Engine Assembly Kawasaki 15 HP...32 Engine Assembly Kawasaki 18 HP...34 Engine Guard...60 Frame...6 Front Non-Floating Wheels...40 Fuel System...36 Label Placement...56 Touch-up Paints...58 Mulch Kit ZST Mulch Kit ZST Seat & Footrest...8 Transmission Components ( C & C)...24 Transmission to Frame Assembly...26 Alphabetized Table of Contents 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 3

4 Table of Contents 4 ZST40 & ZST48 Zero Turn Mowers P 12/27/17

5 Table of Contents 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 5

6 Frame Table of Contents Section 2: Frame, Footrest & Seat ZST40 & ZST48 Zero Turn Mowers P 12/27/17

7 Section 2: Frame, Footrest & Seat Frame Table of Contents Ref. Part No. Part Description Comments Revision dwg H Drawing Image Number FRAME WELDMENT 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 7

8 Seat & Footrest Table of Contents Section 2: Frame, Footrest & Seat ZST40 & ZST48 Zero Turn Mowers P 12/27/17

9 Section 2: Frame, Footrest & Seat Seat & Footrest Table of Contents Ref. Part No. Part Description Comments Revision dwg D D D C C C C C C C C C C C C C C C C C C Drawing Image Number SEAT LATCH ARM SEAT PAN FLOOR PAN HHCS 5/16-18X3/4 GR5 HHCS 1/2-13X1 GR5 HFS 5/16-18X3/4 GR5 RHSNB 1/4-20X5/8 PLT SHLDR BLT 1/2DX1/2L 3/8-16 SS NUT HEX FLG LOCK 1/2-13 PLT NUT HEX FLG TP LK 5/16-18ZNYCR NUT FLANGE LOCK 3/8-16 PLT NUT HEX WHIZ 1/4-20 PLT WASHER LOCK SPRING 5/16 PLT WASHER FLAT 1/2 SAE PLT WASHER FLAT 5/16 SAE PLT WASHER WAVE SPRING 5/16 SPRING COMP 1/2 OD X 1 LG SPRG 55ODX65WX3.5L SEATPAN BSHG FLG.50IDX.62ODX.31L SEAT STNDRD BLCK XB180 TREAD, FLOOR PANEL 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 9

10 Brake Park Table of Contents Section 3: Electrical, Levers & Transmission ZST40 & ZST48 Zero Turn Mowers P 12/27/17

11 Section 3: Electrical, Levers & Transmission Brake Park Table of Contents Ref. Part No. Part Description Comments Revision Dwg H D D D C C C C C C C C C C C C C Drawing Image Number PARK LEVER PIVOT ASSY PARK BRAKE LINK PARK BRAKE LINK PARK BRAKE HANDLE HSBHCS #10-24 X 3/4 RHSNB 3/8-16X1 GR5 HFSS 5/16-18X1/2 GR5 NUT HEX PLT NUT FLANGE LOCK 3/8-16 PLT WASHER FLAT 3/8 SAE PLT WASHER LOCK #10 PIN COTTER 3/32 X 1 LONG SPRING COMP.875ODX4.0LX.095W BSHG FLG.50IDX.62ODX.31L LID LATCH GRIP RPBY C SWITCH, 2-POLE 12V 5A PLUNGER 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 11

12 Control Levers Table of Contents Section 3: Electrical, Levers & Transmission ZST40 & ZST48 Zero Turn Mowers P 12/27/17

13 Section 3: Electrical, Levers & Transmission Control Levers Table of Contents Ref. Part No. Part Description Comments Revision dwg H H D D C C C C C C C C C C C C C C C C C C C C C C Drawing Image Number STEERING LEVER WMT, DRIVE CONTROL LEVER MOUNT, NEUTRAL SWITCH TUBE, DRIVE CONTROL STUB NUT CLIP U-TYPE 5/16-18 BALL STUD 10MM X 5/16-18 UNC BALL STUD 10MM X 5/16-18 UNC HHCS 5/16-18X1 1/4 GR5 HFSS 3/8-16X1 1/2 GR5 RHSNB 1/4-20X5/8 PLT NUT LOCK 3/8-16 NYLON INSERT NUT HEX NYLOCK 5/16-18 PLT NUT 5/8-11 NYLON COLLAR THIN NUT FLANGE LOCK 3/8-16 PLT NUT HEX WHIZ 1/4-20 PLT WASHER FLAT 3/8 SAE PLT WASHER FLAT 5/8 SAE PLT WASHER FLAT 5/16 SAE PLT SPRING COMP.905OD.24W 22L GRIP, DRIVE CONTROL LEVER DOUBLE DISK ARM PIVOT BUSHINGS CAPLUG, CCF-7/ BLACK BSHG FLG.31IDX.44ODX.19L SWITCH, 2 POLE 12 V PLUNGER ROD ASSY,DRIVE CONTROL DAMPER, DRIVE CONTROL 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 13

14 Deck Lift Table of Contents Section 3: Electrical, Levers & Transmission ZST40 & ZST48 Zero Turn Mowers P 12/27/17

15 Section 3: Electrical, Levers & Transmission Deck Lift Table of Contents Ref. Part No. Part Description Comments Revision dwg H D D D D D C C C C C C C Drawing Image Number LEVER, TRANSPORT LOCK PIVOT LINK, DECK LIFT PLATE, DECK HEIGHT STOP SPACER,.385ID X 5/8OD X 3/8L SPACER,.385ID X 5/8OD X.78L DECK HANGER RHSNB 3/8-16X1 GR5 RHSNB 3/8-16X1 3/4 GR5 HFSS 3/8-16X1 1/2 GR5 NUT MAC-LOK FLG 3/8-16 GR F NUT FLANGE LOCK 3/8-16 PLT WASHER FLAT 3/8 USS PLT PIN, 1/2 X 2 COTTERLESS HITCH 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 15

16 Table of Contents Electrical Components Section 3: Electrical, Levers & Transmission ZST40 & ZST48 Zero Turn Mowers P 12/27/17

17 Table of Contents Electrical Components Section 3: Electrical, Levers & Transmission Ref. Part No. Part Description Comments Revision dwg D D C C C C C C N/A C C C C C C Drawing Image Number BATTERY HOLD-DOWN PANEL, CONTROL TTHMS 1/4-20X1/2 ZNYCR HFSS 1/4-20X3/4 GR5 RHSNB 1/4-20X5/8 PLT NUT HEX WHIZ 1/4-20 PLT NUT HEX FLG TL 1/4-20 ZNYCR BATTERY CABLE 6GA RED 32 1/4 BATTERY 12V 300CCA IGNITION SWITCH W/2 KEYS(6PIN) KEY W/SHIELD (RP FOR C) BLADE SWITCH HOUR METER CABLE,4GAX30X.25X.38 BLK BATT DECAL, CONTROL PANEL Buy Locally 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 17

18 Table of Contents Electrical Wiring Schematic Briggs Engine Section 3: Electrical, Levers & Transmission ZST40 & ZST48 Zero Turn Mowers P 12/27/17

19 Table of Contents Electrical Wiring Schematic Briggs Engine Section 3: Electrical, Levers & Transmission Ref. Part No. Part Description Comments Revision dwg C Drawing Image Number HARNESS ASSY, BRIGGS ENG 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 19

20 Table of Contents Electrical Wiring Schematic Kawasaki Engine Section 3: Electrical, Levers & Transmission ZST40 & ZST48 Zero Turn Mowers P 12/27/17

21 Table of Contents Electrical Wiring Schematic Kawasaki Engine Section 3: Electrical, Levers & Transmission Ref. Part No. Part Description Comments Revision dwg C Drawing Image Number HARNESS ASSY, KAW ENG 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 21

22 Table of Contents Electrical Wiring Schematic Main Harness Section 3: Electrical, Levers & Transmission ZST40 & ZST48 Zero Turn Mowers P 12/27/17

23 Table of Contents Electrical Wiring Schematic Main Harness Section 3: Electrical, Levers & Transmission Ref. Part No. Part Description Comments Revision dwg C D C C Drawing Image Number HARNESS ASY, MAIN PLATE, HARNESS MOUNT RHSNB 1/4-20X5/8 PLT NUT HEX WHIZ 1/4-20 PLT 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 23

24 Table of Contents Transmission Components ( C & C) Section 3: Electrical, Levers & Transmission ZST40 & ZST48 Zero Turn Mowers P 12/27/17

25 Table of Contents Transmission Components ( C & C) Section 3: Electrical, Levers & Transmission Ref. Part No. Part Description Comments Revision dwg C C Drawing Image Number TRANSAXLE, ZT2200 RH TRANSAXLE, ZT2200 LH * HG FAN/PULLY KIT HG BRAKE ARM KIT, C HG BRAKE ARM KIT, C HG COG BRAKE DSC, C/087C HG HUB W/STUDS C/057C HG AXLE CAP, C/ C HG.81 AXLE TUBE C/087C HG LIP SEAL, C/087C HG SEAL KIT, C/087C Shown For C For C Also in Seal Kit 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 25

26 Table of Contents Transmission to Frame Assembly Section 3: Electrical, Levers & Transmission ZST40 & ZST48 Zero Turn Mowers P 12/27/17

27 Table of Contents Transmission to Frame Assembly Section 3: Electrical, Levers & Transmission Ref. Part No. Part Description Comments Revision Dwg H L D D D C C C C C C C C C C C C C C C C C C C C C Drawing Image Number IDLER ARM SPRING ASSY, BYPASS ROD SPACER,.63X25X.59 L ROD,2800 IZT BYPASS SPRING TENSION BRACKET HHCS 5/8-11X1 1/2 GR5 RHSNB 5/8-11X2 GR5 RHSNB 3/8-16X3/4 GR5 HFSS 5/16-18X2 1/2 GR5 SP EYE 3/8-16X 3 7/8 NUT LOCK 5/8-11 PLT NUT HEX FLG TP LK 5/16-18ZNYCR NUT HEX WHIZ 3/8-16 PLT NUT HEX FLANGE LOCK 5/8-11 PLT WASHER FLAT 1/4 SAE PLT WASHER FLAT 5/8 SAE PLT WASHER LOCK SPRING 5/8 PLT PIN HAIR COTTER.094 PIN COTTER 3/32 X 1 LONG SPRING, EXT 5ODX5.85LX.148WD PULLEY, 4.0ODX.631DX.72W IDLER V-BELT, A-SEC EL RPBY C DOUBLE DISK ARM PIVOT BUSHINGS TRANSAXLE, RH TRANSAXLE, LH S/N S/N /27/17 ZST40 & ZST48 Zero Turn Mowers P 27

28 Table of Contents Engine Assembly Briggs & Strattion 17.5 HP Section 4: Engine & Fuel System Applies to ZST ZST40 & ZST48 Zero Turn Mowers P 12/27/17

29 Table of Contents Engine Assembly Briggs & Strattion 17.5 HP Section 4: Engine & Fuel System Applies to ZST40 Ref. Part No. Part Description Comments Revision dwg C C C C C C C C C C C C C C C C C C C C C C C C C C Drawing Image Number TPHMS Y #10-24 X 1/2 ZNYCR HHCS 5/16-18X1 1/2 GR5 HHCS 5/16-18X1 3/4 GR5 RHSNB 1/4-20X5/8 PLT HHCS 7/16-20X3 1/4 GR8 NUT HEX PLT NUT HEX 5/16-18 PLT NUT HEX FLG TL 1/4-20 ZNYCR WASHER LOCK SPRING 5/16 PLT WASHER LOCK 7/16 PLT WASHER FLAT #10 SAE PLT WASHER LOCK #10 WASHER INTERNAL STAR 5/16 PLT WASHER.460 X 75 X.25 PLT PULLEY, 3.5 PD X 00 ID A-SEC B&S, 17.5HP VALVE, B & S OIL DRAIN FILTER, B&S OIL FILTER, B&S PRIMARY AIR FILTER, B&S PRE-CLEANER AIR CABLE, 4GAX10X.25X.31 SOLENOID, SEALED ENGINE STARTR KEY 1/4 SQ. X 00 LONG CLUTCH, 0 ID 12V BLADE BRAKE CABLE, 46X.062X87 CHOKE CABLE, 43X.062X2.12 THROTTLE 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 29

30 Table of Contents Engine Assembly Briggs & Strattion 21 HP Section 4: Engine & Fuel System Applies to ZST ZST40 & ZST48 Zero Turn Mowers P 12/27/17

31 Table of Contents Engine Assembly Briggs & Strattion 21 HP Section 4: Engine & Fuel System Applies to ZST48 Ref. Part No. Part Description Comments Revision dwg C C C C C C C C C C C C C C C C C C C C C C C C C C Drawing Image Number TPHMS Y #10-24 X 1/2 ZNYCR HHCS 5/16-18X1 1/2 GR5 HHCS 5/16-18X1 3/4 GR5 RHSNB 1/4-20X5/8 PLT HHCS 7/16-20X3 1/4 GR8 NUT HEX PLT NUT HEX 5/16-18 PLT NUT HEX FLG TL 1/4-20 ZNYCR WASHER LOCK SPRING 5/16 PLT WASHER LOCK 7/16 PLT WASHER FLAT #10 SAE PLT WASHER LOCK #10 WASHER INTERNAL STAR 5/16 PLT WASHER.460 X 75 X.25 PLT PULLEY, 3.5 PD X 00 ID A-SEC B&S, 21HP VALVE, B & S OIL DRAIN FILTER, B&S INTEK ELS OIL FILTER, B&S PRIMARY AIR FILTER, B&S PRE-CLEANER AIR CABLE, 4GAX10X.25X.31 SOLENOID, SEALED ENGINE STARTR KEY 1/4 SQ. X 00 LONG CLUTCH, 0 ID 12V BLADE BRAKE CABLE, 46X.062X87 CHOKE CABLE, 43X.062X2.12 THROTTLE 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 31

32 Table of Contents Engine Assembly Kawasaki 15 HP Applies to ZST40 Section 4: Engine & Fuel System ZST40 & ZST48 Zero Turn Mowers P 12/27/17

33 Table of Contents Engine Assembly Kawasaki 15 HP Section 4: Engine & Fuel System Applies to ZST40 Ref. Part No. Part Description Comments Revision dwg D C C C C C C C C C C C C C C C C C C C C C C C C C C C C Drawing Image Number MUFFLER GUARD TPHMS Y #10-24 X 1/2 ZNYCR SCR HEX WSHR 1/4X3/4 SLF-DRILL HHCS 1/4-20X5/8 GR5 HHCS 3/8-16X1 1/4 GR5 HHCS M8X25X16 GR8.8 RHSNB 1/4-20X5/8 PLT HHCS 7/16-20X3 1/4 GR8 NUT HEX PLT NUT HEX FLANGE M8X25 PLT NUT HEX FLG TL 1/4-20 ZNYCR WASHER LOCK SPRING 3/8 PLT WASHER LOCK 7/16 PLT WASHER FLAT #10 SAE PLT WASHER LOCK #10 WASHER.460 X 75 X.25 PLT PULLEY, 3.5 PD X 00 ID A-SEC MUFFLER, KAWASAKI KAW, FR541V, 15HP VALVE,20MM O-RING OIL DRAIN FILTER, KAW OIL FILTER, KAW FR SERIES AIR CABLE, 4GAX10X.25X.31 SOLENOID, SEALED ENGINE STARTR KAW (23) GASKET, MUFFLER KEY 1/4 SQ. X 00 LONG CLUTCH, 0 ID 12V BLADE BRAKE CABLE, 46X.062X87 CHOKE CABLE, 43X.062X2.12 THROTTLE 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 33

34 Table of Contents Engine Assembly Kawasaki 18 HP Applies to ZST48 Section 4: Engine & Fuel System ZST40 & ZST48 Zero Turn Mowers P 12/27/17

35 Table of Contents Engine Assembly Kawasaki 18 HP Section 4: Engine & Fuel System Applies to ZST48 Ref. Part No. Part Description Comments Revision dwg D C C C C C C C C C C C C C C C C C C C C C C C C C C C C Drawing Image Number MUFFLER GUARD TPHMS Y #10-24 X 1/2 ZNYCR SCR HEX WSHR 1/4X3/4 SLF-DRILL HHCS 1/4-20X5/8 GR5 HHCS 3/8-16X1 1/4 GR5 HHCS M8X25X16 GR8.8 RHSNB 1/4-20X5/8 PLT HHCS 7/16-20X3 1/4 GR8 NUT HEX PLT NUT HEX FLANGE M8X25 PLT NUT HEX FLG TL 1/4-20 ZNYCR WASHER LOCK SPRING 3/8 PLT WASHER LOCK 7/16 PLT WASHER FLAT #10 SAE PLT WASHER LOCK #10 WASHER.460 X 75 X.25 PLT PULLEY, 3.5 PD X 00 ID A-SEC MUFFLER, KAWASAKI KAW, FR600V, 18HP VALVE,20MM O-RING OIL DRAIN FILTER, KAW OIL FILTER, KAW FR SERIES AIR CABLE, 4GAX10X.25X.31 SOLENOID, SEALED ENGINE STARTR KAW (23) GASKET, MUFFLER KEY 1/4 SQ. X 00 LONG CLUTCH, 0 ID 12V BLADE BRAKE CABLE, 46X.062X87 CHOKE CABLE, 43X.062X2.12 THROTTLE 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 35

36 Fuel System Table of Contents Section 4: Engine & Fuel System ZST40 & ZST48 Zero Turn Mowers P 12/27/17

37 Section 4: Engine & Fuel System Fuel System Table of Contents Ref. Part No. Part Description Comments Revision Dwg S C C C C C C C C C R R A AO GAR A Drawing Image Number CAP, NON-VENTED FUEL RPBY GAS TANK FITTING W/NUT&WASHER RETAINER PUSHIN, HOSE.56ID CLAMP PINCH FOR.50 OD HOSE CLAMP WRM DRV ( ) HFSS 3/8-16X5/8 GR5 ZNYCR FENDER, RH TANK, LH FUEL, COMPLIANT RPBY C FUEL FILTER FUEL FILTER HOSE RUBBER.25ID/.5 OD SAE30R7 HOSE RUBBER.25ID/.5 OD SAE30R7 RPBY AO-6890 RPBY A RPBY GAR-1330 RPBY A SV KIT, EPA VALVE & GROMMET S/N S/N S/N S/N Briggs & Stratton Kawasaki Sold per Foot Sold per Foot S/N (Obsolete) S/N to S/N (Obsolete) S/N (Obsolete) S/N to S/N (Obsolete) S/N + 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 37

38 Drive Wheels Table of Contents Section 5: Wheels ZST40 & ZST48 Zero Turn Mowers P 12/27/17

39 Section 5: Wheels Drive Wheels Table of Contents Ref. Part No. Part Description Comments Revision dwg S C C C TR-412 Drawing Image Number TIRE/RIM ASY 18X7 1/2-8 4 BLT NUT LUG 1/2-20X60DEG PLT(.81AF RIM, 8X5 3/8 4 BOLT TIRE, 18X7 1/2-8 4 PLY TURF T VALVE MARTIN 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 39

40 Table of Contents Front Non-Floating Wheels Section 5: Wheels ZST40 & ZST48 Zero Turn Mowers P 12/27/17

41 Table of Contents Front Non-Floating Wheels Section 5: Wheels Ref. Part No. Part Description Comments Revision dwg D D H S D C C C C C C C C C TR-412 Drawing Image Number TUBE, CASTER WHEEL AXLE CAP, CASTER SPINDLE HUB FORK WELD, CASTER WHEEL FRONT WHEEL ASSY SPACER, BEARING TILDEN RTNR 3/4IDX1 3/8OD HSBHCS 1/2-13X1 GR5 NYL RHSNB 1/2-13X6 1/8 GR5 SPTHD NUT HEX FLG LOCK 1/2-13 PLT WASHER FLAT 1/2 USS PLT TIRE/WHEEL AY, 11X RIB 5X CCL TL 11X4.00-5NHS 4PR RIB BRG 00IDX2.04OD BRG,.75X38X3.75L ROLLER T VALVE MARTIN 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 41

42 Table of Contents Chute Components K Section 6: Deck ZST40 & ZST48 Zero Turn Mowers P 12/27/17

43 Table of Contents Chute Components K Section 6: Deck Ref. Part No. Part Description Comments Revision dwg K D D D C C C C C C Drawing Image Number DISCHARGE CHUTE ASSY * CHUTE BRACKET BOTTOM BKT, ZR2 BLT DIS CHUTE TOP BKT, ZR2 BLT DIS CHUTE HHCS 3/8-16X1 GR5 SHOULDER BOLT 3/8X1/2X5/16-18 NUT HEX NYLOCK 5/16-18 PLT NUT FLANGE LOCK 3/8-16 PLT WASHER FLAT 3/8 SAE PLT CHUTE, RUBBER DISCHARGE 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 43

44 Table of Contents Deck Assembly S/N Applies to ZST40 Section 6: Deck ZST40 & ZST48 Zero Turn Mowers P 12/27/17

45 Table of Contents Deck Assembly S/N Section 6: Deck Applies to ZST40 Ref. Part No. Part Description Comments Revision dwg D D D H D D D D D D C C C C C C C C C C C C C C C C S Drawing Image Number HINGE BRACKET DISCHARGE CHUTE STIFFENER DISCHARGE CHUTE CHUTE BRACKET DECK WELDMENT, 40 SPACER,.385ID X 5/8OD X 3/8L ADAPTER, DISCHARGE CHUTE BELT GUARD, LH. 40 BELT GUARD, RH, 40 DECK PULLER STIFFENER, DISCHARGE CHUTE RHSNB 3/8-16X1 GR5 RHSNB 3/8-16X3/4 GR5 HFS 5/16-18X3/4 GR5 HFS 1/2-13X4 GR8 SPTHD SHOULDER BOLT 3/8X1/2X5/16-18 RHSNB 1/4-20X3/4 GR5 ZNYCR NUT HEX JAM 1/2-13 PLT NUT HEX NYLOCK 5/16-18 PLT NUT MAC-LOK FLG 3/8-16 GR F NUT HEX TOP LOCK 3/8-16 PLT NUT HEX NYLOCK 1/2-13 NUT HEX FLG TL 1/4-20 ZNYCR WASHER FLAT 3/8 USS PLT WASHER FLAT 3/8 SAE PLT WHEEL, ANTI SCALP REPLACED BY S REPLACED BY K 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 45

46 Table of Contents Deck Assembly S/N Applies to ZST48 Section 6: Deck ZST40 & ZST48 Zero Turn Mowers P 12/27/17

47 Table of Contents Deck Assembly S/N Section 6: Deck Applies to ZST48 Ref. Part No. Part Description Comments Revision dwg D D D H D D D D D C C C C C C C C C C C C C C C C C S Drawing Image Number HINGE BRACKET DISCHARGE CHUTE STIFFENER DISCHARGE CHUTE CHUTE BRACKET DECK WELDMENT, 48 SPACER,.385ID X 5/8OD X 3/8L DECK PULLER BELT GUARD, LEFT, 48 BELT GUARD, RIGHT, 48 STIFFENER, DISCHARGE CHUTE RHSNB 3/8-16X1 GR5 RHSNB 3/8-16X3/4 GR5 HFS 5/16-18X3/4 GR5 HFS 1/2-13X4 GR8 SPTHD SHOULDER BOLT 3/8X1/2X5/16-18 RHSNB 1/4-20X3/4 GR5 ZNYCR NUT HEX JAM 1/2-13 PLT NUT HEX NYLOCK 5/16-18 PLT NUT MAC-LOK FLG 3/8-16 GR F NUT HEX TOP LOCK 3/8-16 PLT NUT HEX NYLOCK 1/2-13 NUT HEX FLG TL 1/4-20 ZNYCR WASHER FLAT 3/8 USS PLT WASHER FLAT 3/8 SAE PLT RUBBER PLUG 1 3/8 W/CROSS SLIT WHEEL, ANTI SCALP REPLACED BY S REPLACED BY K 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 47

48 Table of Contents Deck Assembly S/N Applies to ZST40 Section 6: Deck ZST40 & ZST48 Zero Turn Mowers P 12/27/17

49 Table of Contents Deck Assembly S/N Section 6: Deck Applies to ZST40 Ref. Part No. Part Description Comments Revision dwg H K D D D D D C C C C C C C C C C C Drawing Image Number DECK WELDMENT, 40 DISCHARGE CHUTE ASSY SPACER,.385ID X 5/8OD X 1/4L ADAPTER, DISCHARGE CHUTE BELT GUARD, LH. 40 BELT GUARD, RH, 40 DECK PULLER RHSNB 3/8-16X1 GR5 RHSNB 3/8-16X3/4 GR5 HFS 5/16-18X3/4 GR5 HFS 1/2-13X4 GR8 SPTHD NUT HEX JAM 1/2-13 PLT NUT MAC-LOK FLG 3/8-16 GR F NUT HEX TOP LOCK 3/8-16 PLT NUT HEX NYLOCK 1/2-13 WASHER FLAT 3/8 USS PLT WASHER FLAT 3/8 SAE PLT WHEEL, ANTI SCALP 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 49

50 Table of Contents Deck Assembly S/N Applies to ZST48 Section 6: Deck ZST40 & ZST48 Zero Turn Mowers P 12/27/17

51 Table of Contents Deck Assembly S/N Section 6: Deck Applies to ZST48 Ref. Part No. Part Description Comments Revision dwg H K D D D D C C C C C C C C C C C C Drawing Image Number DECK WELDMENT, 48 DISCHARGE CHUTE ASSY SPACER,.385ID X 5/8OD X 1/4L DECK PULLER BELT GUARD, LEFT, 48 BELT GUARD, RIGHT, 48 RHSNB 3/8-16X1 GR5 RHSNB 3/8-16X3/4 GR5 HFS 5/16-18X3/4 GR5 HFS 1/2-13X4 GR8 SPTHD NUT HEX JAM 1/2-13 PLT NUT MAC-LOK FLG 3/8-16 GR F NUT HEX TOP LOCK 3/8-16 PLT NUT HEX NYLOCK 1/2-13 WASHER FLAT 3/8 USS PLT WASHER FLAT 3/8 SAE PLT RUBBER PLUG 1 3/8 W/CROSS SLIT WHEEL, ANTI SCALP 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 51

52 Table of Contents Deck Pulleys & Drive Belt Applies to ZST40 Section 6: Deck ZST40 & ZST48 Zero Turn Mowers P 12/27/17

53 Table of Contents Deck Pulleys & Drive Belt Section 6: Deck Applies to ZST40 Ref. Part No. Part Description Comments Revision dwg D H D D H D S H C C C C C C C C C C C C C C C C C C C C C C C C C C C A A A A Drawing Image Number 1/4 SQ. KEY X 7/8 LG CW SPRING EYE-BOLT BRACKET BLADE HUB - 7/8 (PLATED) BLADE SPINDLE SHAFT CW TG OVER CENTER LATCH-90 BLADE HUB BOTTOM MOUNT CW TG SPINDLE HUB ASSY 6 PUL IDLER ARM GREASE ZERK STRAIGHT 1/4-28 SNAP RING EXT 7/16 HHCS 5/8-11X1 1/2 GR5 HHCS 5/8-11X2 GR5 HHCS 7/16-20X1 1/2 GR8 SP EYE 3/8-16X 3 7/8 HFS 1/2-20X2 GR8 NUT LOCK 3/4-16 NYLOC COLLAR NUT HEX 7/16-20 PLT NUT HEX WHIZ 3/8-16 PLT NUT HEX JAM NYLOCK 5/8-18 PLT WASHER LOCK 7/16 PLT WASHER LOCK SPRING 5/8 PLT WASHER FLAT 3/4 HARD ASTMF436 WASHER BLADE 2ODX.56THKX.51ID PIN 1/4 X 1/2 COTTERLESS HITCH SPRING, EXT 5ODX5.85LX.148WD FLAT IDLE PULLEY 6 1/4 O.D. B-GROOVE DRIVE PULLEY 6 O.D. V-BELT, KEVLAR B-SEC PL DOUBLE DISK ARM PIVOT BUSHINGS BRG BALL 30IDX62OD 206 BRG 18IDX2.44OD 6206 W/SHLD MWR BLD 1/4X20.91 ML CW FUSION MWR BLD 1/4 X 20 29/32SD HL CW MWR BLD 5/16X20 29/32SD LL CW MWR BLD MULCH 1/4X20.91SD CW 40" MOWER BLADE KIT, MED LIFT 40" MOWER BLADE KIT, HIGH LIFT 40" MOWER BLADE KIT LOW LIFT 40" MOWER BLADE KIT MULCH Standard Optional Optional Optional Standard Optional Optional Optional 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 53

54 Table of Contents Deck Pulleys & Drive Belt Applies to ZST48 Section 6: Deck ZST40 & ZST48 Zero Turn Mowers P 12/27/17

55 Table of Contents Deck Pulleys & Drive Belt Section 6: Deck Applies to ZST48 Ref. Part No. Part Description Comments Revision dwg D H D D H D S H C C C C C C C C C C C C C C C C C C C C C C C C C C C A A A A Drawing Image Number 1/4 SQ. KEY X 7/8 LG CW SPRING EYE-BOLT BRACKET BLADE HUB - 7/8 (PLATED) BLADE SPINDLE SHAFT CW TG OVER CENTER LATCH-90 BLADE HUB BOTTOM MOUNT CW TG SPINDLE HUB ASSY 5 PULL IDLER ARM GREASE ZERK STRAIGHT 1/4-28 SNAP RING EXT 7/16 HHCS 5/8-11X1 1/2 GR5 HHCS 5/8-11X2 GR5 HHCS 7/16-20X1 1/2 GR8 SP EYE 3/8-16X 3 7/8 HFS 1/2-20X2 GR8 NUT LOCK 3/4-16 NYLOC COLLAR NUT HEX 7/16-20 PLT NUT HEX WHIZ 3/8-16 PLT NUT HEX JAM NYLOCK 5/8-18 PLT WASHER LOCK 7/16 PLT WASHER LOCK SPRING 5/8 PLT WASHER FLAT 3/4 HARD ASTMF436 WASHER BLADE 2ODX.56THKX.51ID PIN 1/4 X 1/2 COTTERLESS HITCH SPRING, EXT 5ODX5.85LX.148WD FLAT IDLE PULLEY 6 1/4 O.D. B-GROOVE PULLEY 5 O.D. VBELT, KEVLAR, B-SEC PL DOUBLE DISK ARM PIVOT BUSHINGS BRG BALL 30IDX62OD 206 BRG 18IDX2.44OD 6206 W/SHLD MWR BLD 1/4X16 7/8SD ML CW MWR BLD 1/4X16 7/8SD HL CW MWR BLD 1/4X16 7/8SD LL CW MWR BLD MULCH 1/4X16.87SD CW 48" MOWER BLADE KIT, LOW LIFT 48" MOWER BLADE KIT, MED. LIFT 48" MOWER BLADE KIT, HIGH LIFT 48" MOWER BLADE KIT, MULCH Standard Optional Optional Optional 3 CW Blades per Kit 3 CW Blades per Kit 3 CW Blades per Kit 3 CW Blades per Kit 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 55

56 Label Placement Table of Contents Section 7: Labels ZST40 & ZST48 Zero Turn Mowers P 12/27/17

57 Table of Contents Label Placement Section 7: Labels Ref. Part No. Part Description Comments Revision Dwg C C C C C C C C C C C C C C C C C C C C C C C C C C C C Drawing Image Number DECAL FLAG DECAL DANGER PD GUARD MISS SML DECAL DANGER BATTERY DECAL WARNING DO NOT OPERATE DECAL MOVING PART HAZARD DECAL ROTATING BLADE HAZARD DECAL WARNING GEN SAFE MOWER DECAL DANGER HOT DECAL, PARK LEVER OPERATION DECAL, STEERING CONTROL DECAL, ROLLOVER HAZARD DECAL,CAUTION DO NOT PWR WASH TREAD, FLOOR PANEL DECAL,ZXT OPERATING DECAL, ZST40 BELT ROUTING DECAL, ZST SERVICE PARTS DECAL BATTERY DISCONNECT DECAL, ZST DECK CUTTING HEIGHT DECAL, CONTROL PANEL GRAPHIC, ZST LH TANK GRAPHIC, ZST RH FENDER DECAL ZST FOOTREST DECAL ZST40 DECK DECAL ZST48 DECK DECAL, LP OVAL DECAL EPA ZMOWERS 2015 DECAL EPA ZMOWERS 2016 DECAL EPA ZMOWERS 2017 ZST40 ZST48 S/N Obsolete S/N to Obsolete S/N /27/17 ZST40 & ZST48 Zero Turn Mowers P 57

58 Table of Contents Touch-up Paints Section 7: Labels No diagram associated with this Parts List 58 ZST40 & ZST48 Zero Turn Mowers P 12/27/17

59 Table of Contents Touch-up Paints Section 7: Labels Ref. Part No. Part Description Comments Revision C C C C C C CTU CTU CTU CTU CTU CTU CQT CQT CQT CQT CQT CQT CGL CGL CGL CGL CGL CGL LP BEIGE SPRAY CAN GLOSS BLACK SPRAY CAN MED. RED SPRAY TRCK/CTR GREEN SPRAY CUTTERS ORANGE SPRAY CAN BLUE SPRAY CAN LP BEIGE TOUCH-UP 5OZ GLOSS BLACK TOUCH-UP 5OZ MED RED TOUCH-UP 5OZ GREEN TOUCH-UP 5OZ ORANGE TOUCH-UP 5OZ BLUE TOUCH-UP 5OZ LP BEIGE QUART GLOSS BLACK QUART MED RED QUART GREEN QUART ORANGE QUART BLUE QUART LP BEIGE GALLON GLOSS BLACK GALLON MED RED GALLON GREEN GALLON ORANGE GALLON BLUE GALLON Spray can Spray can Spray can Spray can Spray can Spray can Touch-up bottle with brush Touch-up bottle with brush Touch-up bottle with brush Touch-up bottle with brush Touch-up bottle with brush Touch-up bottle with brush Quart can Quart can Quart can Quart can Quart can Quart can Gallon can Gallon can Gallon can Gallon can Gallon can Gallon can 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 59

60 Engine Guard Table of Contents Section 8: Accessories ZST40 & ZST48 Zero Turn Mowers P 12/27/17

61 Section 8: Accessories Engine Guard Table of Contents Ref. Part No. Part Description Comments Revision dwg A D C C Drawing Image Number ASY, ZST ENGINE GUARD ENGINE GUARD NUT FLANGE LOCK 3/8-16 PLT U-BOLT 3/8-16X1 17/32X2 1/2 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 61

62 Mulch Kit ZST40 Table of Contents Section 8: Accessories Applies to ZST ZST40 & ZST48 Zero Turn Mowers P 12/27/17

63 Section 8: Accessories Mulch Kit ZST40 Table of Contents Applies to ZST40 Ref. Part No. Part Description Comments Revision dwg A H H C C C C Drawing Image Number MULCH KIT, 40 IN * BAFFLE, MULCH, 40 MULCH PLUG, 40 RHSNB 5/16-18X3/4 GR5 RHSNB 3/8-16X3/4 GR5 NUT HEX WHIZ 5/16-18 PLT NUT HEX FLANGE 3/8-16 PLT 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 63

64 Mulch Kit ZST48 Table of Contents Section 8: Accessories Applies to ZST ZST40 & ZST48 Zero Turn Mowers P 12/27/17

65 Section 8: Accessories Mulch Kit ZST48 Table of Contents Applies to ZST48 Ref. Part No. Part Description Comments Revision dwg A H H C C C C C C Drawing Image Number MULCH KIT, 48 * MULCH BAFFLE, 48 MULCH PLUG, 48 RHSNB 5/16-18X3/4 GR5 RHSNB 3/8-16X3/4 GR5 NUT HEX WHIZ 5/16-18 PLT NUT HEX NYLOCK 5/16-18 PLT NUT FLANGE LOCK 3/8-16 PLT WASHER FLAT 5/16 SAE PLT 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 65

66 Table of Contents The is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on. Part Number Page Part Number Page Part Number Page Part Number Page D...53, H...53, D...53, A A A A D...53, S D D D...45, D...45, D...43, 45, H...53, D...53, H...45, S H H H H H S H H H S S...45, L D D H...47, S A H H A H H...53, A A K...43, 49, A A A A D D D D D D D D D D D D...15, 45, 47, 49, D D D...45, D...45, D...45, D...45, 47, 49, D D...47, D...47, D D...33, D D D D...45, D D A C...53, C...53, C C C C C C C C...29, 31, 33, C C...33, C C C...29, C...29, C... 11, 15, 45, 47, 49, C C...27, 53, C...53, C...33, C...33, C C...63, C... 27, 45, 47, 49, 51, 63, C...53, C C C C C C...9, 45, 47, 49, C C...33, C...45, 47, 49, C...27, 53, C...13, C... 9, 13, 17, 23, 29, 31, 33, C...53, C C C...43, 45, C...45, C C...29, 31, 33, C...11, 29, 31, 33, C...29, C C...45, 47, 49, C...63, C C C...13, 43, 45, 47, C...15, 45, 47, 49, C C...53, C...53, C...45, 47, 49, C...45, 47, 49, C...9, C...9, C...9, 13, 17, C...27, 53, C... 9, 11, 13, 15, 43, 61, C...33, C C... 17, 29, 31, 33, 35, 45, C...53, C C C...9, 29, C...15, 45, 47, 49, C... 11, 13, 43, 45, 47, 49, C...33, C... 29, 31, 33, 35, 53, C C C...13, C...27, 53, C...9, 13, C...29, 31, 33, C...11, 29, 31, 33, C C...53, C...53, C...29, C...29, 31, 33, C C...11, C C...53, C C C...27, 53, C C C C...53, C C C C...29, 31, 33, C C C C C C...47, C C C C C C C...13, 27, 53, C C...9, C...45, 47, 49, C C C...45, C C C C C C C CGL CQT CTU C CGL CQT CTU C CGL CQT CTU C CGL CQT CTU C CGL CQT CTU C CGL CQT CTU C...53, C C...53, C C C...33, C C C C...29, C...33, C C C C...33, C...25, C...25, C C...33, C C C C C C C C C C C...29, 31, 33, C C ZST40 & ZST48 Zero Turn Mowers P 12/27/17

67 Table of Contents (continued) Part Number Page Part Number Page C C C C...29, 31, 33, C C C C C C C C C C C C...33, C...29, 31, 33, C C...9, C C C C C...17, C C C C C C C C C C C C C C C C C C C C...29, 31, 33, C...29, 31, 33, C...29, 31, 33, R...37 AO Dwg Dwg Dwg Dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg dwg GAR N/A...17 TR , 41 12/27/17 ZST40 & ZST48 Zero Turn Mowers P 67

68 Great Plains Manufacturing, Inc. Corporate Office: P.O. Box 5060 Salina, Kansas USA