TC RELAYS. TYPICAL APPLICATIONS Head lamp, Fog lamp, Fan motor, Defogger, Seat heater, etc. ORDERING INFORMATION. High Load Relay for Smart J/B ACTC
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- Gilbert Wilkins
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1 High Load Relay for Smart J/B TC RELAYS <Protective construction> /High heat-resistant type: Sealed Pin in Paste compliant type: Flux tight FEATURES Large capacity switching despite small size. Can replace micro ISO terminal type relays. Latching type added Pin in Paste compliant model added TYPICAL APPLICATIONS Head lamp, Fog lamp, Fan motor, Defogger, Seat heater, etc. (Unit: mm inch) RoHS compliant ORDERING INFORMATION Contact arrangement/operation function 1: 1 Form A/ 2: 1 Form C/ 3: Double make contact 2 Form A/ 6: Double make contact 2 Form A/2 coil latching type Contact type Nil: C: (Ag alloy / Cu clad) Heat resistance/protective construction Nil: H: R: /Sealed High heat-resistant type/sealed Pin in Paste compliant type/flux tight Coil resistance 1: 11Ω 2: 16Ω 3: 22Ω 6: Ω ACTC 1 ASCTB96E 219-T
2 TYPES Contact arrangement/ Operation function 1 Form A/Standard type 1 Form C/Standard type Double make contact 2 Form A/ Contact type (Ag alloy / Cu clad) (Ag alloy / Cu clad) (Ag alloy / Cu clad) Rated coil 12V DC Coil resistance Part No. Heat resistance High heat-resistant type Pin in Paste compliant type 11Ω ACTC11 ACTC1H1 ACTC1R1 16Ω ACTC12 ACTC1H2 ACTC1R2 22Ω ACTC13 ACTC1H3 ACTC1R3 11Ω ACTC1C1 ACTC1CH1 ACTC1CR1 16Ω ACTC1C2 ACTC1CH2 ACTC1CR2 22Ω ACTC1C3 ACTC1CH3 ACTC1CR3 11Ω ACTC21 ACTC2H1 ACTC2R1 16Ω ACTC22 ACTC2H2 ACTC2R2 22Ω ACTC23 ACTC2H3 ACTC2R3 11Ω ACTC2C1 ACTC2CH1 ACTC2CR1 16Ω ACTC2C2 ACTC2CH2 ACTC2CR2 22Ω ACTC2C3 ACTC2CH3 ACTC2CR3 11Ω ACTC31 ACTC3H1 ACTC3R1 16Ω ACTC32 ACTC3H2 ACTC3R2 11Ω ACTC3C1 ACTC3CH1 ACTC3CR1 16Ω ACTC3C2 ACTC3CH2 ACTC3CR2 Carton (tube) Packing Case 4 pcs. pcs. Double make contact 2 Form A/ 2 coil latching type Ω ACTC66 ACTC6H6 ACTC6R6 (Ag alloy / Cu clad) Ω ACTC6C6 ACTC6CH6 ACTC6CR6 RATING 1. Coil data 1) Rated coil Operate (Set) (at 2 C 6 F) (Initial) Release (Reset) (at 2 C 6 F) (Initial) Rated operating current [±1%] (at 2 C 6 F) Coil resistance [±1%] (at 2 C 6 F) Rated operating power (at 2 C 6 F) 6.V DC 19 ma 11Ω 1,39 mw 12V DC.V DC.V DC ma 16Ω 9 mw.v DC 3.3 ma 22Ω 64 mw Note: Other operate (set) types are also available. Please inquire our sales representative for details. Usable range 1 to 16V DC 2) 2 coil latching type Rated coil Operate (Set) (at 2 C 6 F) (Initial) Release (Reset) (at 2 C 6 F) (Initial) Rated operating current [±1%] (at 2 C 6 F) Coil resistance [±1%] (at 2 C 6 F) Rated operating power (at 2 C 6 F) Usable range Set coil Reset coil Set coil Reset coil Set coil Reset coil 12V DC.2V DC.2V DC 16 ma 16 ma Ω Ω 1,92 mw 1,92 mw 1 to 16V DC 2 ASCTB96E 219-T
3 2. Specifications Item Contact arrangement Contact resistance (initial) Contact material Rated switching capacity Contact data (resistive) carrying current (initial)* 1 switching load (resistive)* 2 Insulated resistance (initial) Dielectric Between open contacts strength (initial) Between contacts and coil Time characteristics (initial) Shock resistance Vibration resistance Expected life Conditions Weight Operate (Set) time (at rated ) Release (Reset) time (at rated ) Functional Destructive Functional Destructive Mechanical Electrical* 4 Conditions for usage, transport and storage* 3 Specifications 1 Form A, 1 Form C, Double make contact 2 Form A mω ( side: typ. 3mΩ, N.C. side: typ. 4mΩ) (By drop 1A 6V DC) Ag alloy side: 3A 14V DC, N.C. side: 1A 14V DC 3A for 1 hour (Coil applied 12V DC, at 2 C 6 F) 1A 14V DC (at 2 C 6 F) 1 MΩ (at V DC, Measurement at same location as Dielectric strength section.) Vrms for 1 min. (Detection current: 1mA) Vrms for 1 min. (Detection current: 1mA) 1ms (at 2 C 6 F, without contact bounce time) 1ms (at 2 C 6 F, without contact bounce time) (without diode) 1 m/s 2 {approx. 1G} (Half-wave pulse of sine wave: 11ms; detection time: 1μs) 1, m/s 2 {approx. 1G} (Half-wave pulse of sine wave: 6ms) 1 to 1 Hz, 44.1 m/s 2 {approx. 4.G} (Detection time: 1μs) 1 to Hz, 44.1 m/s 2 {approx. 4.G}, Time of vibration for each direction; X, Y direction: 2 hours, Z direction: 4 hours 1 (at 12 cpm) 1 6 (at 12 cpm) (2 coil latching type) <Resistive load> 1 at rated switching capacity, operating frequency: 1s ON, 9s OFF <Motor load> 1 3 A 14V DC at motor lock condition, operating frequency:.s ON, 9.s OFF <Lamp load> 2 1 at 4 A (inrush), 12A (steady), 14 V DC, Operating frequency: 1s ON, 14s OFF Ambient temperature: 4 to + C 4 to +1 F, Humidity: to % R.H. High heat-resistant/pin in Paste compliant type Ambient temperature: 4 to +11 C 4 to +23 F, Humidity: 2 to % R.H. (Please avoid icing or condensation) Approx. 1 g.3 oz Notes: *1. Depends on connection conditions. Also, this does not guarantee repeated switching. We recommend that you confirm operation under actual conditions. *2. This value can change due to the switching frequency, environmental conditions, and desired reliability, therefore it is recommended to check this with the actual load. *3. The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. For details, please refer to the Automotive Relay Users Guide. Please inquire our sales representative if you will be using the relay in a high temperature atmosphere (11 C 23 F). *4. When using with an electric discharge lamp load or any other lamp load, or a capacitor load, connect to the + (plus) side. 3 ASCTB96E 219-T
4 REFERENCE DATA 1.-(1) Coil temperature rise (at room temperature) Sample: ACTC12, 3pcs. Carrying current: 1A, 2A, 3A Ambient temperature: Room temperature 1.-(2) Coil temperature rise (at C 1 F) Sample: ACTC12, 3pcs. Carrying current: 1A, 2A Ambient temperature: C 1 F 2. Ambient temperature and usable range Sample: ACTC12 Temperature rise, C A 2A 1A Temperature rise, C A 1A Coil applied, V Usable range Operate (Cold start) Coil applied, V Coil applied, V Ambient temperature, C Distribution of operate (set) and release (reset) Sample: ACTC12, 4pcs. 4 Operate Release 4. Distribution of operate (set) and release (reset) time Sample: ACTC12, 4pcs. * Without diode 4 Operate time Release time 3 3 Quantity, n 2 Quantity, n Voltage, V Time, ms.-(1) Electrical life test (Motor lock) Sample: ACTC12, 6pcs. Load: 3A 14V DC Motor load (lock condition) Operating frequency: ON.s, OFF 9.s Ambient temperature: Room temperature Circuit: 14V DC M Change of operate (set) and release (reset) Operate and release, V Contact welding: time Miscontact: time Operate Release No. of operations, Change of contact resistance 3 side Contact resistance, mω No. of operations, 1 4.-(2) Electrical life test (Lamp load) Sample: ACTC12, 6pcs. Load: inrush current: 4A, steady current: 12A 14V DC Operating frequency: ON 1s, OFF 14s Ambient temperature: Room temperature Circuit: 14V DC 6W 6W Change of operate (set) and release (reset) Operate and release, V Contact welding: time Miscontact: time Operate Release No. of operations, Change of contact resistance 3 side Contact resistance, mω No. of operations, ASCTB96E 219-T
5 DIMENSIONS (mm inch) 1 Form A type/ The CAD data of the products with a mark can be downloaded from: 1.±..1±.2 13±..12± ±..63± dia..63 dia : ±.1 ± ±..13± (.9) (.3).3 (1.) (.6) Connect to the + (plus) side. Less than 1mm.39inch: ±.1 ±.4 1mm.39inch less than 3mm.11 inch: ±.2 ±. ±.3 ±.12 1 Form C/ 1.±..1±.2 13±..12± ±..63± dia dia : ±.1 ± ±..13±.2 N.C (1.) (.6) Connect to the + (plus) side. 1. (.9) (.3) Less than 1mm.39inch: ±.1 ±.4 1mm.39inch less than 3mm.11 inch: ±.2 ±. ±.3 ±.12 ASCTB96E 219-T
6 Double make contact 2 Form A / 1.±..1±.2 13±..12± ±..63± dia dia : ±.1 ± ±..13± (1.) (.6) Connect to the + (plus) side. 1. (.9) (.3) Less than 1mm.39inch: ±.1 ±.4 1mm.39inch less than 3mm.11 inch: ±.2 ±. ±.3 ±.12 Double make contact 2 Form A / 2 coil latching type 1.±..1±.2 13±..12± dia dia ±..63± dia dia : ±.1 ± ±..13± RESET SET (.9) (.3).31 (2.) (.9) Connect to the + (plus) side. Less than 1mm.39inch: ±.1 ±.4 1mm.39inch less than 3mm.11 inch: ±.2 ±. ±.3 ±.12 6 ASCTB96E 219-T
7 1 Form A / Pin in Paste compliant type Air hole 1.±..1±.2 13±..12± ±..646± dia..63 dia : ±.1 ± ±..122± (.9) (.3).3 (1.) (.6) Connect to the + (plus) side. Less than 1mm.39inch: ±.1 ±.4 1mm.39inch less than 3mm.11 inch: ±.2 ±. ±.3 ±.12 1 Form C / Pin in Paste compliant type Air hole 1.±..1±.2 13±..12± ±..646± dia dia : ±.1 ± ±..122±.2 N.C (.9) (.3).3 (1.) (.6) Connect to the + (plus) side. Less than 1mm.39inch: ±.1 ±.4 1mm.39inch less than 3mm.11 inch: ±.2 ±. ±.3 ±.12 ASCTB96E 219-T
8 Double make contact 2 Form A / Pin in Paste compliant type Air hole 1.±..1±.2 13±..12± ±..646± dia dia : ±.1 ± ±..122± (.9) (.3).3 (1.) (.6) Connect to the + (plus) side. Less than 1mm.39inch: ±.1 ±.4 1mm.39inch less than 3mm.11 inch: ±.2 ±. ±.3 ±.12 Double make contact 2 Form A / 2 coil latching type Pin in Paste compliant type Air hole 1.±..1± ±..646±.2 13±..12± dia dia dia dia : ±.1 ± ±..122± RESET SET (.9) (.3).31 (2.) (.9) Connect to the + (plus) side. Less than 1mm.39inch: ±.1 ±.4 1mm.39inch less than 3mm.11 inch: ±.2 ±. ±.3 ±.12 ASCTB96E 219-T
9 NOTES Usage, transport and storage conditions 1) Ambient temperature, humidity, and air pressure during usage, transport, and storage of the relay: (1) Temperature: 4 to + C 4 to +1 F () 4 to +11 C 4 to +23 F (High heat-resistant type/pin in Paste compliant type) (2) Humidity: 2 to % RH (Avoid icing and condensation.) (3) Air pressure: 6 to 16 kpa The humidity range varies with the temperature. Use within the range indicated in the graph below. [Temperature and humidity range for usage, transport, and storage] (Avoid icing when used at temperatures lower than C 32 F) 4 4 range Humidity, %RH (Avoid condensation when used at temperatures higher than C 32 F) Temperature, C F High heat-resistant type 4 4 (Avoid icing when used at temperatures lower than C 32 F) 2 range Humidity, %RH (Avoid condensation when used at temperatures higher than C 32 F) Temperature, C F Mounting and cleaning conditions for Pin-in-Paste compliant type When soldering this relay, please observe the following conditions. [I.R.S. method (recommended)] (Recommended number of reflows: 1) t1 = 6 to 12 sec. t2 = Less than 3 sec. t3 = Less than sec. T1 = 1 to 1 C 32 to 36 F T2 = 23 C 446 F or more T3 = Less than 2 C 42 F T3 T1 Cautions for mounting 1. The temperature profile shows the temperature at the soldering portion on the PCB surface. 2. Depending on the mounting density condition, reflow heating method, and PCB type (metal etc.), the relay s exterior and interior temperature may become extremely high. Therefore, please confirm well under the actual use condition before use. The other cautions of reflow soldering: 1. When soldering condition is out of recommendation, the relay performance may be adversely affected. If soldering conditions are out of our recommendation, please contact us before operation. 2. Please check the effect at the actual soldering because heat stress to relay is changed by PCB type and manufacturing process condition. 3. Solder creepage, wettability or soldering strength will be affected by the mounting condition or soldering material. Please check the actual production condition in detail. 4. Do not wash the relay as failures may occur.. This product is not plastic sealed type. Please perform coating with sufficient attention to avoid infiltration of the solvent to the inside. Also, please pay careful attention to use and store them with no contamination of foreign material. T2 t1 t3 t2 For general cautions for use, please refer to the Automotive Relay Users Guide. PRECAUTIONS REGARDING LATCHING RELAYS Latching relays are shipped from the factory in the reset state. A shock to the relay during shipping or installation may cause it to change to the set state. Therefore, it is recommended that the relay be used in a circuit which initializes the relay to the required state (reset) whenever the power is turned on. Avoid impressing s to the set coil and reset coil at the same time. The positive + and negative connections to the coil should be done as indicated on the wiring diagram. If connected incorrectly, it may malfunction or fail to operate. In order to cause setting and resetting of the latching relay, apply the rated square wave using as a guide five times or more for the set time or the reset time of each product. Furthermore, please verify operation. 9 ASCTB96E 219-T
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