8 Wiring diagram and assembly drawing
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1 AUTO PICLE-S 8 Wiring diagram and assembly drawing 8.1 Wiring diagram CN1 CN O -1A V CN2 2V OV OV TR TR TR2 TR1 5 6 A figure Body 8. SCR Control 2. Motor 15W 5000 RPM 9. Variable resistor 50K (B.1/W). SW switch 10. F Fuse (2A). Resistor (10 7W) 11. SW1 Switch (Power) mm Cabtyre cord (5m) 12. AG Cable 6. Control box 1. Terminal Block 7. SW2 switch
2 AUTO PICLE-S 8.2 Assembly drawing figure 8
3 $%! &'( )*./0 +,- 12 "#
4 BODY UNIT AUTO PICLE-S ITEM PART DESCRIPTION QUANTITY PART REMARKS NUMBER NUMBER 1 SLIDE BODY 1 ZS212 2 SLIDE BODY COVER 1 ZS21 CROSS FEED BODY 1 ZS21 TORCH HOLDER BASE 1 ZS215 5 SLIDE BAR 1 ZS216 6 GUIDE ROLLER BASE 1 ZS217 7 GUIDE ROLLER BRACKET 1 ZS218 8 GUIDE ROLLER 1 ZS219 9 SLIDE SPRING 1 ZS BODY 1 ZS ROLLER ZS WHEEL ZS15 1 WHEEL SHAFT ZS16 1 SLIDE BRACKET 1 ZS19 15 SPROCKET 1 ZS15 16 DRIVE GEAR 1 ZS1 17 SPROCKET SHAFT 1 ZS1 18 COLLAR (A) 1 ZS18 19 COLLAR (B) 1 ZS16 20 COLLAR (C) 1 ZS17 21 SLIDE SHAFT 2 ZS10 22 LIFT SHAFT 1 ZS11 2 UPPER PLATE 1 ZS12 2 SPRING 1 ZS1 25 STOPPER 1 ZS SIDE ROLLER SHAFT (A) 2 ZS SIDE ROLLER SHAFT (B) 2 ZS COLLAR 5 ZS WASHER ZS TORCH HOLDER 1 ZS182 1 PINION (A) 2 ZS PINION METAL (A) 2 ZS0909 BEARING ZZ WING HANDLE 1 ZS1 5 STOP RING 1 6B50100 E-10 6 ADJUSTING HANDLE 2 ZS022 7 BEARING R1560ZZ 8 BEARING ZZ 9 WASHER WF18 0 PHILLIPS PAN HEAD SCREW SPX6 0a FLAT WASHER WF 1 PHILLIPS FLAT HEAD SCREW M5X12
5 BODY UNIT AUTO PICLE-S ITEM NUMBER PART DESCRIPTION QUANTITY PART NUMBER REMARKS 2 HEX NUT NH12 2a FLAT WASHER WF12 ROLL PIN PRX20 SET SCREW SS6X15 a HEX NUT NH6 5 SOCKET HEAD SCREW BC5X18 6 WING BOLT MX10 7 WING BOLT MX15 8 SOCKET HEAD SCREW BCX10 8a FLAT WASHER WF 9 WING SCREW MX10 50 HEX NUT NH-6 50a FLAT WASHER WF6 51 PHILLIPS PAN HEAD SCREW SP6X0 52 PHILLIPS PAN HEAD SCREW SP6X25 5 ROLL PIN PR2.5X16 5 PHILLIPS PAN HEAD SCREW SPX10 55 SET SCREW SSX12 55a FLAT WASHER WF 56 PHILLIPS PAN HEAD SCREW SPX5 56a FLAT WASHER WF 57 CHAIN 1 ZS111 0 long links 58 PINION HANDLE ASSEMBLY 2 ZS0908
6 ! "#$ %%& '() *+,
7 DRIVING UNIT AUTO PICLE-S ITEM NUMBER PART DESCRIPTION QUANTITY PART NUMBER REMARKS 1 REDUCTION GEAR BOX CASING GEAR ASSEMBLY PHILLIPS PAN HEAD SCREW SPX25 5 GEAR (B) 1 ZS20 6 GEAR SHAFT (B) 1 ZS205 7 COLLAR (B) 1 ZS206 8 CLUTCH LEVER HANDLE 1 ZS207 9 CASING (D) 1 ZS PINION 1 ZS CASING (A) 1 ZS COLLAR 1 ZS109 1 WORM WHEEL ASSEMBLY 1 ZS108 1 DRIVE SHAFT ASSEMBLY 1 ZS BEARING RETAINER 1 ZS CASING (B) 1 ZS CLUTCH LEVER SHAFT ASSEMBLY 1 ZS11 18 CLUTCH LEVER METAL 1 ZS NO.2 WORM 1 ZS26 20 GEAR COVER 1 ZS GEAR BRACKET 1 ZS BEARING RETAINER 1 ZS LEVER SPRING 1 ZS115 2 CLUTCH 1 ZS BEARING RETAINER 1 ZS MOTOR DC 2V 5000RPM 27 BEARING ZZ 28 BEARING ZZ 29 PHILLIPS PAN HEAD SCREW SP-x6 0 SOCKET HEAD SCREW BC6X25 0a FLAT WASHER WF6 1 SOCKET HEAD SCREW SP6X25 1a LOCKING WASHER WS6 2 PHILLIPS PAN HEAD SCREW SP6X16 2a FLAT WASHER WF6 HEX HEAD SCREW BH6x10 a LOCKING WASHER WS6 ROLL PIN PRX20 5 PHILLIPS PAN HEAD SCREW SP X12 6 ROLL PIN PR2.5X20 7 PHILLIPS PAN HEAD SCREW SPX16 7a FLAT WASHER WF 8 STEEL BALL ¼ TB-1/ 9 PHILLIPS PAN HEAD SCREW SP6X16 9a FLAT WASHER WF6 0 SLIDER 1 ZS NO.2 WORM ASSEMBLY FOR USE WITH 2V MOTOR
8
9 ELECTRICAL AND GAS UNIT AUTO PICLE-S ITEM PART DESCRIPTION QUANTITY PART REMARKS NUMBER NUMBER 1 MOTOR COVER (A) 1 ZS222 2 MOTOR COVER (B) 1 ZS22 CONTROL BOX OPERATION PANEL 1 ZS250 5 N/A 6 TORCH 1 ZS10051 USA ONLY 7 DISTRIBUTOR 1 ZS187 USA ONLY 8 SWITCH 1 ZS5226 S- 9 ON/OFF SWITCH 1 ZS227 S-1 10 VARIABLE RESISTOR 1 ZS075 50K 11 SPEED ADJUSTMENT KNOB 1 ZS12 12 FUSE HOLDER 1 ZS079 F CORD LOCK 1 ZS228 NC-2 1 CABTYRE CORD 1 ZM229 5PX5M 15 CABTRYRE CORD 1 ZM0278 PX5M JUST CABLE 16 RUBBER PLUG P 17 METAL CONNECTOR 1 ZS6078 7PX025 (PENDANT SIDE) 18 METAL CONNECTOR 1 ZS PX025 (MACHINE SIDE) 19 CAP FOR DUST PROTECTOR ZS21 20 SWITCH 1 ZS0822 S-2 21 FUSE 1 6N A 22 RESISTOR 1 ZS127 RG8-7,10 2 NAME PLATE FOR ON-OFF SWITCH 1 ZS2 2 HOSE FOR OXYGEN 1 ZM HOSE FOR GAS 1 ZM JET OXYGEN VALVE 1 ZS PREHEAT OXYGEN VALVE 1 ZS GAS VALVE 1 ZS O-RING ZS N/A 1 N/A 2 N/A N/A TIP FIXING NUT 1 ZS TORCH RACK 1 ZS MM 6 PHILLIPS PAN HEAD SCREW SPX6 7 PHILLIPS PAN HEAD SCREW SPX10 8 PHILLIPS OVAL C SUNK SCREW SM5X20 9 PHILLIPS FLAT HEAD SCREW SMX
10 ELECTRICAL AND GAS UNIT AUTO PICLE-S 0 TERMINAL 1 ZS1666 2P 1 ISOLATION WASHER WP-1 2 SPACER SP-5 PHILLIPS PAN HEAD SCREW SPX5 PHILLIPS PAN HEAD SCREW SPX5 5 SCR CONTROL NUT 1 M 7 TRANSFORMER V TRANSFORMER V TRANSFORMER V 8 CONTROL BOX ASSEMBLY With 7 pin connection V MOTOR 110V (6 pin is obsolete) CONTROL BOX ASSEMBLY V MOTOR 220V
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