Spring strut and spring front, replacing

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Harriet Hampton
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"VCC128825 EN 20090329" 1(7) Spring strut and spring front, replacing Special tools: 951 2911, 951 2914, 951 2915, 951 2564, 999 5500, 999 5576, 999 5758 Removing the spring strut Note!

1 "VCC EN " 1(7) Spring strut and spring front, replacing Special tools: , , , , , , Removing the spring strut Note! From model year 2001, the spring type installed in the car is shown on the car identification plate. For information about the car spring type, see Identifying the chassis type. Raise the car. Remove the wheel. the clamp and brake hose from the bracket the ABS cable from the bracket the antiroll bar link from the spring strut the two screws for the stub axle the stub axle from the spring strut the three nuts. Remove the spring strut. Assembling the special tool Secure tool in a vice. Install both the spring holders Remove the catch. Raise the spring holders. Reinstall the catch. If necessary, remove the other holders first. Connect tool or to connecting hose Disassembling the spring strut Hook the hooks on the tool over as many spring spirals as possible Compress the spring by pumping the tool, always ensuring that the spring is correctly positioned in the catches Compress the spring until it is released. Hint: Note the position of the components. This will make installation easier. Remove the dust boot Remove the nut using special tool (socket) and the spring strut mounting the bearing

"VCC128825 EN 20090329" 2(7) the bearing the support plate the spring the stop and the dust boot. Checking the spring strut Remove the bump stop from the dust boot Check all components for wear.

Note the location Install the new spring with as many turns as possible between the spring holders Tension the spring so that the shock absorber mounting can be installed again. Note!

2 "VCC EN " 2(7) the bearing the support plate the spring the stop and the dust boot. Checking the spring strut Remove the bump stop from the dust boot Check all components for wear. Replace as necessary. Replacing the spring Remove the spring Remove the spring. Note the location Install the new spring with as many turns as possible between the spring holders Tension the spring so that the shock absorber mounting can be installed again. Note! The colour code on the spring must be downwards towards the spring strut. Assembling the spring strut Caution! If the car is a Sport or Dynamic version, the spring plates are installed at an angle of 20º. To identify the spring type, see Identifying the chassis type. To assemble the spring strut for Sport or Dynamic models, see Spring strut front (Sport/Dynamic), assembling. Lubricate the stop using petroleum jelly. Install the stop in the dust boot. Pull out the shock absorber rod completely. the rubber stop and dust boot the rubber on the underneath the spring strut through the spring the rubber on top the upper spring seat

3 "VCC EN " 3(7) the upper spring seat the mounting the upper mounting for the spring strut the nut. Finger tighten. Install the upper spring seat so that the holes in both the spring seats line up. Carefully release the spring and check that is correctly positioned in the stop at the spring seats. Use special tool and Tighten the nut. Tighten to 65 Nm. Coat the bearing in grease. Install dust cover. Remove the spring strut from the special tool. Spring and shock absorber rear, replacing Special tools: , , , , , Installing the spring strut Install the spring strut. Tighten the three nuts by hand. Install the two screws for the stub axle. Tighten to 90 Nm. the link for the antiroll bar. Tighten to 45 Nm the brake hose and the ABS cable in the bracket the wheel. See Front wheel bearing/hub/stub axle, replacing the three nuts. Tighten to 40 Nm. Note! As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct. Removing the shock absorber the side panel. See Removing and installing side panels in the cargo compartment, S40 (S40) or Replacing side panels in the cargo compartment V40 (V40) the insulation the protective cover the two nuts.

"VCC128825 EN 20090329" 4(7) Removing the mounting for the antiroll bar Remove the rear mountings for the antiroll bar on the left and righthand sides.

4 "VCC EN " 4(7) Removing the mounting for the antiroll bar Remove the rear mountings for the antiroll bar on the left and righthand sides. Removing the shock absorber Raise the car so that the wheels are unimpeded. the wheel the mounting nut (A) for the shock absorber and the nut (B) for the trailing arm the screw for the trailing arm. Support the lower control arm if necessary the screw for the shock absorber. Remove the shock absorber. Assembling the special tool Secure tool in a vice. Install both the spring holders Remove the catch. Raise the spring holders. Reinstall the catch. If necessary, remove the other holders first. Connect tool or to connecting hose Compressing the spring

"VCC128825 EN 20090329" 5(7) Install the hooks on the tool over the 7 spring spirals (6 spirals for Nivomat) Compress the spring by pumping the tool, always ensuring that the spring is

Disassembling the shock absorber and spring the nut for the shock absorber the ring the upper spring cap the rubber the spring the shock absorber the rubber stop the dust boot.

Note the location Install the hooks on the tool over the 7 spirals on the new spring (6 spirals for Nivomat) Tension the spring so that the shock absorber mounting can be installed again. Note!

5 "VCC EN " 5(7) Install the hooks on the tool over the 7 spring spirals (6 spirals for Nivomat) Compress the spring by pumping the tool, always ensuring that the spring is correctly positioned in the catches Compress the spring until it is released. Disassembling the shock absorber and spring the nut for the shock absorber the ring the upper spring cap the rubber the spring the shock absorber the rubber stop the dust boot. Hint: Note the position of the components. This will make installation easier. Check all components for wear and damage. Installing the spring Remove the spring Remove the spring. Note the location Install the hooks on the tool over the 7 spirals on the new spring (6 spirals for Nivomat) Tension the spring so that the shock absorber mounting can be installed again. Note! The colour code on the spring must be downwards towards the spring strut. Assembling the shock absorber and spring Pull the shock absorber piston out as far as possible. the rubber stop and dust boot the shock absorber through the spring the upper spring cover. Ensure that it is parallel (maximum 3 deviation) to the shock absorber mounting.

"VCC128825 EN 20090329" 6(7) Check that the ends of the spring are completely inside the spring caps. Install the ring and a new nut. Tighten to 30 Nm (Nivomat shock absorbers: 25 Nm.

6 "VCC EN " 6(7) Check that the ends of the spring are completely inside the spring caps. Install the ring and a new nut. Tighten to 30 Nm (Nivomat shock absorbers: 25 Nm. Checking the shock absorber Slowly let the spring expand. Check that all components are then in the correct position. Remove the shock absorber. Check that the rubber ring (A) is in position on the upper spring cover. Caution! Incorrect installation of the rubber ring (A) may result in leakage. Installing the upper mounting for the shock absorber the shock absorber in the car. Ensure that the end of the lower spiral is pointing backwards the upper shock absorber nuts. Use new nuts. Tighten to 50 Nm the protective cap the insulation the side panel. See Removing and installing side panels in the cargo compartment, S40 (S40) or Replacing side panels in the cargo compartment V40 (V40). Installing the shock absorber Note! Check that the end of the lowest spiral is pointing backwards. Install the screw in the lower control arm. Press the entire mounting downwards. Install the screw in the shock absorber. Tighten the nuts (A) and (B). Use new nuts.

7 "VCC EN " 7(7) Installing wheels Check that the brake disc and wheel rim mating surfaces are clean. Lubricate the hub centre guide using installation paste (P/N ). Install the wheel. Tighten the nuts lightly. Then tighten crosswise. Tighten to 110 Nm. If an impact spanner is used, torque socket must be used. Post tighten the nuts by hand. Caution! The correct torques and crosswise tightening are essential to avoid stresses in the brake disc. Install the hub cap. Tightening the lower control arm Remove the support and bounce the car a few times. Secure the antiroll bar. Tighten: the screw C. Tighten to 25 Nm the screw B on the trailing arm. Tighten to 90 Nm the screw A on the shock absorber. Tighten to90 Nm.

Drive shaft left-hand side, replace

Drive shaft left-hand side, replace "VCC126387 EN 20090226" file://c:\info\vv132007\ie\en\30\vcc126387.htm Page 1 of 13 Drive shaft lefthand side, replace Special tools: 9995681 Removal Removing the drive shaft nut the hub cap the drive