VW T5 Airtronic D2 12V Heater Kit Part No.E6175 Installation Instructions

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1 Visit for more technical information and downloads. Eberspächer VW T5 Airtronic D2 12V Heater Kit Part No.E6175 Installation Instructions (Use with technical description and instruction maunal) 1 of 15 JJ 22276A

2 Visit for more technical information and downloads. Remove all screws securing metal heat guards on nearside, offside and middle of vehicle to allow heater mounting access. Middle area removed from heat shields. 2 of 15 JJ 22276A

3 Visit for more technical information and downloads. Nearside area removed for mounting of fuel system. 3 of 15 JJ 22276A

4 Visit for more technical information and downloads. Nearside area removed for mounting of fuel system. Fit M6 Hexsert into chassis and mount plate and heater. Fit M6 Hexsert into chassis and mount plate and heater. Drill 2 off 65 mm holes in floor beneath driver seat base. and exposed Drill 2 off metal 65 mmsurfaces. holes in with. floor beneath driver seat base. and exposed metal surfaces. with. 4 of 15 JJ 22276A

5 Visit for more technical information and downloads. 150mm 90mm Cut out required on offside panel for ducting. Fit 2 way Durite waterproof housings for fuel pump loom. CONNECTIONS Green/red PIN A Brown PIN B Secure c/air pipe. 5 of 15 JJ 22276A

6 Visit for more technical information and downloads. Route fuel line and electrical loom for fuel pump with existing clips and secure with cable ties. Secure switch loom with cable tie. Switch loom cable though existing hole in floor. 6 of 15 JJ 22276A

7 Visit for more technical information and downloads. Negative cable to battery M6 ring. Positive cable with M6 ring to battery. Pump loom and fuel line. Route for power loom is from heater over to nearside and up to battery box under bonnet. Oversleeve with split conduit. Secure with cable ties. 7 of 15 JJ 22276A

8 Visit for more technical information and downloads. 2 way fuse holder 5 amp switch 20 amp heater Cable route for switch loom. Remove side panel on A pillar for routing loom to switch on dash. 8 of 15 JJ 22276A

9 Red Pin 1 Yellow Pin 2 Brown Pin 13 Red Pin Grey/red Pin 24 Yellow Pin Brown/white Pin 35 Brown Pin Grey/red Pin 4 Brown/white Pin 5 Visit for more technical information and downloads. Switch mounted on dashboard onto VW blanks. Switch mounted on dashboard onto VW blanks. Fuel line cut from Webasto add heater fuel pump. Fuel line cut from Disconnect off Webasto add2 heater electrical fuel pump.plugs to Webasto heater. Disconnectadd 2 off electrical plugs to Webasto add heater. Fuel pipe from fuel tank. Secure with 11 mm clip. Fuel pipe from fuel tank. Secure with 11 mm clip. 9 of 15 JJ 22276A

10 Visit for more technical information and downloads. NB: CD changer can be located under driver seat. This must be removed and fitted under passenger seat by vw. Blue silicone adapter to connect hot air outlet ducting to outlet. Air inlet from front of drivers seat. Mount plastic flange and plastic grill with cable tie to relay cluster. Cut out a 120 mm x 50 mm slot in VW plastic cowl behind drivers seat base Remove inner metal meshing from plastic outlet to ease install into hole 10 of 15 JJ 22276A

11 Visit for more technical information and downloads. Inner metal meshing (push fit) Secure hot air outlet with 4 off black self tapping screws. Cut hot air ducting down if required. Blue silicone hot air duct adapter. 11 of 15 JJ 22276A

12 Visit for more technical information and downloads. Hot air outlet. Air inlet plastic flange and mesh. 12 of 15 JJ 22276A

13 Visit for more technical information and downloads. Exhaust route. Exhaust end sleeve. 13 of 15 JJ 22276A

14 Visit for more technical information and downloads. Stick duplicate serial plate from Airtronic D2 heater on drivers door pillar. Modification Required By VW Dealer If CD Changer Is Fitted Under Driver Seat Relocated CD changer under passenger seat Loom moved from drivers seat to CD changer 14 of 15 JJ 22276A

15 Visit for more technical information and downloads. M6 drill holes required CD changer bracket mounted on side of passenger seat base Handbrake 15 of 15 JJ 22276A

16 Visit for more technical information and downloads. Eberspächer Uncontrolled Copy This publication was correct at the time of going to print. However, Eberspächer (UK) Ltd. have a policy of continuous improvement and reserve the right to amend any specifications without prior notice. Eberspächer (U.K.) Ltd No part of this document may be copied or reproduced without the express permission of Eberspächer (U.K.) Ltd.

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