MIXER MODELS MX800, MX 1200 MX1600, MX1700 AND MX2000

Transcription

1 MODEL SERIE H.P. Fabriqué au Canada Made in Canada FARM EQUIPMENT MANUFACTURER INC. MIXER MODELS MX800, MX 1200 MX1600, MX1700 AND MX2000 OPERATOR'S MANUAL AND PARTS CATALOG

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3 VALMETAL INC. MIXER WARRANTY Valmetal Incorporated (Valmetal) warrants a new MIXER to be free from defects in material and workmanship, under normal use and service. Obligation under this warranty shall extend for a period of 1 year (12 months) following the date of delivery to the original purchaser and shall be limited to replacement or repair at Valmetal s choice of any parts found to be defective upon inspection by Valmetal. WARRANTY CLAIMS The purchaser claiming under this warranty shall submit a warranty claim in the prescribed form to Valmetal or an Authorized Dealer, for inspection by an authorized company representative. LIMITATIONS OF LIABILITY This warranty is expressly in lieu of all other warranties expressed or implied and all other obligations or liabilities on Valmetal s part of any kind or character, including liabilities for alleged representations or negligence. We neither assume nor authorize any other person to assume on our behalf, any liability in connection with the subsequent sale of the MIXER. This warranty shall not apply to any MIXER which has been altered outside the factory in any way if, according to Valmetal, the alterations affected the MIXER s operation and reliability, or if the MIXER has been subject to misuse or accident. This warranty does not apply to parts that are under warranty by the original manufacturer and for which service can be obtained directly through authorized service centers. No warranty is extended to regular service items such as lubricants, belts, paint and the like. OPERATOR S MANUAL The Purchaser acknowledges having received training on safe operation of the MIXER and further acknowledges that Valmetal does not assume any liability resulting from the operation of the MIXER in any manner other than described in the Operator s Manual supplied at the time of purchase. INSPECTION PROCEDURE Fasteners tight Chains adjusted Belts adjusted All drives turn freely Lubricate machine All safety decals installed Guards and shields installed and secured Review operating and safety instructions with customer WARRANTY VOID IF NOT REGISTERED

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5 MODEL SERIE H.P. Fabriqué au Canada Made in Canada SERIAL NUMBER LOCATION Always give your dealer the serial number of your Feed Mixer when ordering parts or requesting service or other information. The serial number plate is located where indicated. Please mark the number in the space provided for easy reference. MODEL TYPE: SERIAL NUMBER:

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7 Table of contents SECTION 1 INTRODUCTION... 1 SECTION 2 SAFETY GENERAL SAFETY OPERATING SAFETY MAINTENANCE SAFETY SAFETY DECALS ELECTRICAL SAFETY INSTALLATION SAFETY STORAGE SAFETY SIGN-OFF FORM... 8 SECTION 3 SAFETY DECALS... 9 SECTION 4 OPERATION TO THE NEW OPERATOR OR OWNER MACHINE COMPONENTS BREAK-IN PRE-OPERATION CHECKLIST CONTROLS OPERATION INSTALLATION STORAGE SECTION 5 MAINTENANCE & SERVICE SERVICE FLUIDS AND LUBRICANTS GREASING SERVICING INTERVALS SERVICE RECORD MAINTENANCE BELT DRIVE TENSION ROLLER CHAIN TENSION MIXING CHAIN TENSION LUBRICATING ROLLER CHAINS SECTION 6 TROUBLESHOOTING SECTION 7 SPECIFICATIONS... 37

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9 INTRODUCTION SECTION 1 INTRODUCTION Congratulations on your choice of an Valmetal Feed Mixer to complement your livestock operation. This equipment has been designed and manufactured to meet the needs of a discerning livestock industry. Safe, efficient and trouble-free operation of your Valmetal Feed Mixer requires that you and anyone else who will be operating or maintaining the Mixer, read and understand all of the safety, operation, maintenance and trouble shooting information contained within this Operator s Manual. This manual covers the Feed Mixer models 800, 1200, 1600, 1700 and Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Valmetal dealer or distributor if you need assistance, information, or additional copies of the manuals. OPERATOR ORIENTATION: In this manual, the front side is the unloading side and rear is the opposite side. Right and left follow from this. 1

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11 SAFETY SECTION 2 SAFETY SAFETY ALERT SYMBOL This Safety Alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The SAFETY ALERT SYMBOL identifies important safety messages on the Valmetal Feed Mixer and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. Why is SAFETY important to you? 3 BIG REASONS Accidents Disable and Kill Accidents Cost Accidents Can be avoided Note the use of the signal words DAN- GER, WARNING and CAUTION with the safety messages. The appropriate signal word for each message has been selected using the following guide-lines: SIGNAL WORDS: DANGER - WARNING - An immediate and specific hazard which WILL result in severe personal injury or death if the proper precautions are not taken. A specific hazard or unsafe practice which COULD result in severe personal injury or death if proper precautions are not taken. CAUTION - Unsafe practices which COULD result in personal injury if proper practices are not taken, or as a reminder of good safety practices. 3

12 SAFETY IMPORTANT! YOU are responsible for the SAFE operation and maintenance of your Valmetal Mixer. YOU must ensure that you and anyone else who is going to operate, maintain or work around the Mixer be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual. This manual will provide you with all security measures required to operate the Valmetal Mixer. Remember, YOU are the key to safety. Good safety practices not only protect you but also the people around you. Make these practices a working part of your safety program. Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices. Owners of a Valmetal Mixer must give operating instructions to operators or employees before allowing them to operate the machine, and at least annually thereafter per OSHA regulation The most important safety device on this equipment is a SAFE operator. It is the operator's responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these. All accidents can be avoided. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes himself and bystanders to possible serious injury or death. Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the Iife of the equipment. Think SAFETY! Work SAFELY! 4

13 SAFETY 2.1 GENERAL SAFETY 1. Read and understand the Operator s Manual and all safety signs before operating, maintaining, adjusting or unplugging the Feed Mixer. 2. Provide a first-aid kit for use in case of an accident. Store in a highly visible place. 3. Provide a fire extinguisher for use in case of an accident. Store in a highly visible place. 4. Wear appropriate protective gear. This list includes but is not limited to: - A hard hat - Protective shoes with slip resistant soles - Protective glasses or goggles - Heavy gloves - Wet weather gear - Hearing protection - Respirator or filter mask 5. Do not operate without shields. 2.2 OPERATING SAFETY 1. Read and understand the Operator s Manual and all safety signs before operating, servicing, adjusting or unplugging. 2. Install and secure all guards and shields before starting or operating. 3. Keep hands, feet, hair and clothing away from moving parts. 4. Never climb into Mixer or place hands in any opening when the motor is running. 5. Turn OFF motor, disconnect power at master power panel and wait for all moving parts to stop before servicing, maintaining, repairing, adjusting or unplugging. 6. Know the location and function of the master electrical shut-down should the need arise. 7. Maintain a clean working area and keep it as dry as possible. 8. Clear the area of all bystanders, especially children, before starting. 9. Keep all electrical wires, connections and ground in good condition. 6. Have only a certified electrician connect power to the unit. 7. Know the location and function of the master electrical shut-down should the need arise. 8. Turn OFF motor, disconnect power at master power panel and wait for all moving parts to stop before servicing, maintaining, repairing, adjusting or unplugging. 9. Clear the area of people, especially small children, before starting the unit. 10. Review all safety related items annually with all personnel who will be operating or maintaining the mixer. 5

14 SAFETY 2.3 MAINTENANCE SAFETY 1. Follow ALL the operating, maintenance and safety information in the manual. 2. Follow good Shop Practices - Keep service area clean and dry. - Be sure electrical outlets and tools are properly grounded - Use adequate light for the job at hand 2. Turn OFF motor, disconnect power at master power panel and wait for all moving parts to stop before servicing, maintaining, repairing, adjusting or unplugging. 3. Do not adjust drive belts or chains when the motor is running. 4. Make sure all guards and access doors are in place and properly secured when operating or maintaining the Mixer. 5. Keep hands, feet, hair and clothing away from moving and/or rotating parts. 6. Never wear ill-fitting, baggy or frayed clothing when working around or on any of the drive system components. 2.4 SAFETY DECALS 1. Keep safety decals and signs clean and legible at all times. 2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety decals or signs are available from your Dealer Parts Department. How To Install Safety Decals: Be sure that the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the smallest portion of the split backing paper. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place. Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper. 6

15 SAFETY 2.5 ELECTRICAL SAFETY 1. Have a qualified electrician connect power to the machine. 2. Keep electrical wires and connections in good repair. 3. Maintain a dry working area. 2.6 INSTALLATION SAFETY 1. Use only a hoist, crane or forklift with sufficient lifting capacity and stability to handle the machine. 2. Have 2 men available to maneuver the unit when lifting, moving or installing. 3. Have a qualified electrician connect power to the machine. 2.7 STORAGE SAFETY 1. Store the Mixer on a firm, level surface. 2. Store away from areas of human activity. 3. Do not permit children to play on or around the stored machine. 7

16 SAFETY 2.8 SIGN-OFF FORM Valmetal Inc. follows the general standard specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the Valmetal Feed Mixer must read and clearly understand ALL Safety, Operating and Maintenance information outlined in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed. Annually review this information before the season stand-up. Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment. We feel that an untrained operator is unqualified to operate this machine. A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understood the information in the Operator s Manual and have been insuited in the operation of the equipment. DATE EMPLOYEE'S SIGNATURE EMPLOYER'S SIGNATURE 8

17 SAFETY DECALS SECTION 3 SAFETY DECALS The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! WARNING ROTATING PART HAZARD Keep all guards and shields in place. Keep hands, feet, hair and clothing away from moving parts. Keep others away. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. AVERTISSEMENT PIÈCE EN MOUVEMENT Garder tous les écrans protecteurs en place. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles et rotatifs. Garder les gens et les animaux à une distance sécuritaire de la machine. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT Lire attentivement le manuel d'opération avant la mise en marche. 2. Garder tous les écrans protecteurs en place. 3. Garder les mains, pieds, cheveux et vêtements éloignés des é1éments mobiles. CAUTION ATTENTION 4. Arrêter le moteur, placer tous les contrôles à la position "neutre", enlever la clé de l'inition et attendre que toutes les pibces soient au point mort avant de faire tout ajustement, reparation ou de débloquer la machine. 1. Read Operator's Manual before starting. 2. Keep guards and shields in place and access doors closed. 3. Keep hands, feet, hair and clothing away from moving parts. 4. Stop engine, place all controls in neutral, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging the machine. 5. Do not climb on the machine or place hands in any opening when the engine is running. 6. Keep people and pets a safe distance from the machine. 7. Keep hydraulic lines and fittings tight, in good condition and free of leaks. 8. Do not smoke when refueling. 9. Block up machine securely before working under it. 10. Keep all electrical wires and connections dry and In good repair. 11. Review safet instructions annually. 5. Ne pas grimper sur la machine et ne jamais se placer les mains dans toute ouverture lorsque celle-ci est en marche. 6. Garder les gens et les animaux à une distance sécuritaire de la machine. 7. Garder tout boyau et fixation hydraulique en bonne condition et sans fissure. 8. Ne jamais fumer lors du plein d'essence. 9. lmmobiliser la machine de façon sécuritaire avant de travailler sous celle-ci. 10. Garder toute connection et fil électrique au sec et en bonne condition. 11. Reviser annuellement le manuel d'opération WARNING ROTATING PART HAZARD Keep all guards and shields in place. Keep hands, feet, hair and clothing away from moving parts. Keep others away. AVERTISSEMENT FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. PIÈCE EN MOUVEMENT Garder tous les écrans protecteurs en place. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles et rotatifs. Garder les gens et les animaux à une distance sécuritaire de la machine. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT WARNING ROTATING PART HAZARD Keep all guards and shields in place. Keep hands, feet, hair and clothing away from moving parts. Keep others away. AVERTISSEMENT FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. PIÈCE EN MOUVEMENT Garder tous les écrans protecteurs en place. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles et rotatifs. Garder les gens et les animaux à une distance sécuritaire de la machine. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT CAUTION 1. Read Operator's Manual before starting. 2. Keep guards and shields in place and access doors closed. 3. Keep hands, feet, hair and clothing away from moving parts. 4. Stop engine, place all controls in neutral, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging the machine. 5. Do not climb on the machine or place hands in any opening when the engine is running. 6. Keep people and pets a safe distance from the machine. 7. Keep hydraulic lines and fittings tight, in good condition and free of leaks. 8. Do not smoke when refueling. 9. Block up machine securely before working under it. 10. Keep all electrical wires and connections dry and In good repair. 11. Review safet instructions annually. ATTENTION 1. Lire attentivement le manuel d'opération avant la mise en marche. 2. Garder tous les écrans protecteurs en place. 3. Garder les mains, pieds, cheveux et vêtements éloignés des é1éments mobiles. 4. Arrêter le moteur, placer tous les contrôles à la position "neutre", enlever la clé de l'inition et attendre que toutes les pibces soient au point mort avant de faire tout ajustement, reparation ou de débloquer la machine. 5. Ne pas grimper sur la machine et ne jamais se placer les mains dans toute ouverture lorsque celle-ci est en marche. 6. Garder les gens et les animaux à une distance sécuritaire de la machine. 7. Garder tout boyau et fixation hydraulique en bonne condition et sans fissure. 8. Ne jamais fumer lors du plein d'essence. 9. lmmobiliser la machine de façon sécuritaire avant de travailler sous celle-ci. 10. Garder toute connection et fil électrique au sec et en bonne condition. 11. Reviser annuellement le manuel d'opération REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals,new decals must be applied. New decals are available from your authorized dealer. 9

18 Keep others away. moving parts. Keep others away. condition and free of leaks. 8. Do not smoke when refueling. it. 10. Keep all electrical wires and connections dry and In good repair. 11. Review safet instructions annually. mise en marche. éloignés des é1éments mobiles. moving parts. Keep others away. TUB HAZARD AVERTISSEMENT BLESSURES OU MÊME LE MORT SAFETY DECALS The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! WARNING ROTATING PART HAZARD Keep all guards and shields in place. Keep hands, feet, hair and clothing away from moving parts. Keep others away. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. AVERTISSEMENT PIÈCE EN MOUVEMENT Garder tous les écrans protecteurs en place. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles et rotatifs. Garder les gens et les animaux à une distance sécuritaire de la machine. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT CAUTION ;;;; ;;;;; ;;;; ;;; THE DOTTED LINE ON THIS SKETCH SHOWS THE MAXIMUM CAPACITY OF THIS MACHINE. WARRANTY VOID IF NOT RESPECTED. ATTENTION LA LIGNE POINTILLÉE INDIQUE LA CAPACITÉ MAXIMUM DE CHARGEMENT DU MÉLANGEUR. À DÉFAUT DE RESPECTER CETTE CONSIGNE, LA GARANTIE SERA NULLE CAUTION 1. Read Operator's Manual before starting. 2. Keep guards and shields in place and access doors closed. 3. Keep hands, feet, hair and clothing away from moving parts. 4. Stop engine, place all controls in neutral, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging the machine. 5. Do not climb on the machine or place hands in any opening when the engine is running. 6. Keep people and pets a safe distance from the machine. 7. Keep hydraulic lines and fittings tight, in good condition and free of leaks. 8. Do not smoke when refueling. 9. Block up machine securely before working under it. 10. Keep all electrical wires and connections dry and In good repair. 11. Review safet instructions annually. ATTENTION 1. Lire attentivement le manuel d'opération avant la mise en marche. 2. Garder tous les écrans protecteurs en place. 3. Garder les mains, pieds, cheveux et vêtements éloignés des é1éments mobiles. 4. Arrêter le moteur, placer tous les contrôles à la position "neutre", enlever la clé de l'inition et attendre que toutes les pibces soient au point mort avant de faire tout ajustement, reparation ou de débloquer la machine. 5. Ne pas grimper sur la machine et ne jamais se placer les mains dans toute ouverture lorsque celle-ci est en marche. 6. Garder les gens et les animaux à une distance sécuritaire de la machine. 7. Garder tout boyau et fixation hydraulique en bonne condition et sans fissure. 8. Ne jamais fumer lors du plein d'essence. 9. lmmobiliser la machine de façon sécuritaire avant de travailler sous celle-ci. 10. Garder toute connection et fil électrique au sec et en bonne condition. 11. Reviser annuellement le manuel d'opération WARNING TUB HAZARD Do not climb into machine when motor is running. keep others out. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. AVERTISSEMENT AVERTISSEMENT Ne pas monter sur la machine lorsque celle-ci est en marche. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES ; CAUTION THE DOTTED LINE ON THIS SKETCH SHOWS THE MAXIMUM CAPACITY OF THIS MACHINE. WARRANTY VOID IF NOT RESPECTED. ATTENTION LA LIGNE POINTILLÉE INDIQUE LA CAPACITÉ MAXIMUM DE CHARGEMENT DU MÉLANGEUR. À DÉFAUT DE RESPECTER CETTE CONSIGNE, LA GARANTIE SERA NULLE WARNING ROTATING PART HAZARD Keep all guards and shields in place. Keep hands, feet, hair and clothing away from moving parts. FAILURE TO FOLLOW THESE INSTRUCTIONS AVERTISSEMENT COULD RESULT IN SERIOUS INJURY OR DEATH. PIÈCE EN MOUVEMENT Garder tous les écrans protecteurs en place. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles et rotatifs. Garder les gens et les animaux à une distance sécuritaire de la machine. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT CAUTION ATTENTION 1. Read Operator's Manual before starting. 2. Keep guards and shields in place and access doors closed. 3. Keep hands, feet, hair and clothing away from moving parts. 4. Stop engine, place all controls in neutral, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging the machine. 5. Do not climb on the machine or place hands in any opening when the engine is running. 6. Keep people and pets a safe distance from the machine. 7. Keep hydraulic lines and fittings tight, in good 9. Block up machine securely before working under 1. Lire attentivement le manuel d'opération avant la 2. Garder tous les écrans protecteurs en place. 3. Garder les mains, pieds, cheveux et vêtements 4. Arrêter le moteur, placer tous les contrôles à la position "neutre", enlever la clé de l'inition et attendre que toutes les pibces soient au point mort avant de faire tout ajustement, reparation ou de débloquer la machine. 5. Ne pas grimper sur la machine et ne jamais se placer les mains dans toute ouverture lorsque celle-ci est en marche. 6. Garder les gens et les animaux à une distance sécuritaire de la machine. 7. Garder tout boyau et fixation hydraulique en bonne condition et sans fissure. 8. Ne jamais fumer lors du plein d'essence. 9. lmmobiliser la machine de façon sécuritaire avant de travailler sous celle-ci. 10. Garder toute connection et fil électrique au sec et en bonne condition Reviser annuellement le manuel d'opération. WARNING ROTATING PART HAZARD Keep all guards and shields in place. Keep hands, feet, hair and clothing away from FAILURE TO FOLLOW THESE INSTRUCTIONS AVERTISSEMENT COULD RESULT IN SERIOUS INJURY OR DEATH. PIÈCE EN MOUVEMENT Garder tous les écrans protecteurs en place. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles et rotatifs. Garder les gens et les animaux à une distance sécuritaire de la machine. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT WARNING Do not climb into machine when motor is running. keep others out. FAILURE TO FOLLOW THESE INSTRUCTIONS AVERTISSEMENT COULD RESULT IN SERIOUS INJURY OR DEATH. Ne pas monter sur la machine lorsque celle-ci est en marche. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT WARNING ROTATING PART HAZARD Keep all guards and shields in place. Keep hands, feet, hair and clothing away from moving parts. Keep others away. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. AVERTISSEMENT PIÈCE EN MOUVEMENT Garder tous les écrans protecteurs en place. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles et rotatifs. Garder les gens et les animaux à une distance sécuritaire de la machine. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LE MORT WARNING ROTATING PART HAZARD Keep all guards and shields in place. Keep hands, feet, hair and clothing away from FAILURE TO FOLLOW THESE INSTRUCTIONS AVERTISSEMENT COULD RESULT IN SERIOUS INJURY OR DEATH. PIÈCE EN MOUVEMENT Garder tous les écrans protecteurs en place. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles et rotatifs. Garder les gens et les animaux à une distance sécuritaire de la machine. À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES MÊME LE MORT REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals,new decals must be applied. New decals are available from your authorized dealer. 10

19 SAFETY DECALS The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals,new decals must be applied. New decals are available from your authorized dealer. 11

20 SAFETY DECALS The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! WARNING MISSING SHIELD HAZARD Install and secure shields before operating. Keep hands, feet, hair and clothing away from moving parts. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH AVERTISSEMENT GARDE ABSENT Installer les gardes de façon sécuritaire avant la mise en marche de la machine. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles. À DÉFAUT DE SUIVRE CES INSTRUCTIONS. CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LA MORT DANGER ELECTROCUTION HAZARD 1. Have a qualified electrician provide power. 2. Keep electrical components in good repair. 3. Keep electrical components dry. RISQUE D'ÉLECTROCUTION 1. Toujours avoir un électricien qualifié pour faire les connections. 2. Garder les composantes électriques en bonnes conditions. 3. Garder les composantes électriques au sec. WARNING MISSING SHIELD HAZARD FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Install and secure shields before operating. Keep hands, feet, hair and clothing away from moving parts. AVERTISSEMENT GARDE ABSENT Installer les gardes de façon sécuritaire avant la mise en marche de la machine. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles. À DÉFAUT DE SUIVRE CES INSTRUCTIONS. CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LA MORT WARNING MISSING SHIELD HAZARD Install and secure shields before operating. Keep hands, feet, hair and clothing away from moving parts. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH AVERTISSEMENT GARDE ABSENT Installer les gardes de façon sécuritaire avant la mise en marche de la machine. Garder les mains, pieds, cheveux et vêtements éloignés des éléments mobiles. À DÉFAUT DE SUIVRE CES INSTRUCTIONS. CELA POURRAIT ENTRAÎNER DE SÉRIEUSES BLESSURES OU MÊME LA MORT ROTATION ROTATION DANGER ELECTROCUTION HAZARD 1. Have a qualified electrician provide power. 2. Keep electrical components in good repair. 3. Keep electrical components dry. RISQUE D'ÉLECTROCUTION 1. Toujours avoir un électricien qualifié pour faire les connections. 2. Garder les composantes électriques en bonnes conditions. 3. Garder les composantes électriques au sec REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals,new decals must be applied. New decals are available from your authorized dealer. 12

21 OPERATION SECTION 4 OPERATION OPERATING SAFETY 1. Read and understand the Operator s Manual and all safety signs before operating, servicing, adjusting or unplugging. 2. Install and secure all guards and shields before starting or operating. 3. Keep hands, feet, hair and clothing away from moving parts. 4. Never climb into Mixer or place hands in any opening when the motor is running. 5. Turn off motor, disconnect power at master power panel and wait for all moving parts to stop before servicing, maintaining, repairing, adjusting or unplugging. 6. Know the location and function of the master electrical shut-down should the need arise. 7. Maintain a clean working area and keep it as dry as possible. 4.1 TO THE NEW OPERATOR OR OWNER The Valmetal Feed Mixer is an integral component of a master livestock feeding system. Total Mixed Ration (TMR) involves the complete mixing of a balanced combination of feeds to provide all the essential nutrients to livestock to maximize production. This machine thoroughly combines all ingredients before feeding. A large mixing chain with drag slats moves through the tub to stir and mix ingredients into a uniform ration. A simple hinged door allows for fast emptying. Many of the features incorporated into the machine are the result of suggestions made by customers like you. Read the manual carefully to learn to operate the machine safely and how to set it to provide maximum efficiency. The manual will take you step-bystep through your working day. By following the operating instructions in conjunction with a good maintenance program, your Feed Mixer will provide many years of trouble-free service. 8. Clear the area of all bystanders, especially children, before starting. 9. Keep all electrical wires, connections and ground in good condition. 13

22 OPERATION 4.2 MACHINE COMPONENTS The Feed Mixer is a large tub with a revolving drag chain to roll the mixture within itself and distribute all ingredients evenly throughout the ration. Also, an auger located in the center of the tub mixes the feed from sides to center. Finally, when the door is opened, the beater kicks the mixture out to empty the tub. The unit is driven by an electric motor that can be connected into a controller for automatic operation. A B C D E F G H I Unloading Door Drive sprockets and chains Drive wheels Drive motor Mixing chain Beater Weighing sensor Unloading deflector Belt motor - B169 CAUTION! Guards are shown removed for illustrative purposes only. Never operate with guards removed. B A I H D G C B Fig. 4.1 Machine components 14

23 OPERATION E F Fig. 4.2 Machine components 15

24 OPERATION 4.3 BREAK-IN Although there are no operational restrictions on the Mixer when it is used for the first time, it is recommended that the following mechanical items be checked: A. After operating for I hour 1. Check the alignment of the pulleys and sprockets. Align as required. 2. Check the tension of the belts and roller chains. Tension as required. 3. Check the tension and alignment of the mixing chain. Tension or align as required. 4. Check that the frame is level. Re-level as required. 5. Retorque all fasteners and hardware. B. After operating for 10 hours 1. Check the alignment of pulleys and sprockets and tension of belts and chains. Align and tension as required. 2. Check that the frame is level. Re-level as required. 4.4 PRE-OPERATION CHECKLIST Efficient and safe operation of the Valmetal Feed Mixer requires that each operator reads and understands the operating procedures and all related safety precautions outlined in this section. A pre-operation checklist is provided for the operator. It is important for both personal safety and maintaining the good mechanical condition of the machine that this checklist is followed. Before operating the Mixer and each time thereafter, the following areas should be checked off. 1. Lubricate the machine per the schedule outlined in the Maintenance Section. 2. Check for entangled material in any of the belts, pulleys, chains, sprockets or beater. 3. Check that all electrical wires and connections are in good condition and tight. 4. Check the tension and alignment of all chains, belts, pulleys and sprockets. Tension or align as required. 5. Check that all bearings turn freely. 6. Make sure all guards and shields are in place, secured and functioning as designed. 3. Retorque all fasteners and hardware. 4. Go to the normal servicing and maintenance schedule as defined in the Maintenance Section. 16

25 OPERATION 4.5 CONTROLS 1. ON/OFF Switch: A master ON/OFF switch can be used to turn the Mixer ON and OFF. Control Panel: Since the mixer is powered by an electric motor, it lends itself to being part of a Total Mixed Ration System. Consult your dealer or the factory to have one designed to fit your specified requirements. 4. Unloading Door: The unloading door is closed during the mixing cycle. To unload, unlatch the handle from its closed position. Turn the handle around and prop it against the frame to hold the door open for unloading. START STOP Fig. 4.3 ON/OFF switch Fig. 4.5 Unloading door 2. Scale: The unit is equipped with an electronic scale that can be used to measure the weight of specific ingredients or be coupled into the system control panel. 5. Optional electric door: The unit can be equipped with an electric door opening. IMPORTANT: To close, make sure to stop the mixer first. ZERO HB-8210A ZERO MD GROSS NET GROSS NET TARE TARE ENTER CAL * PRINT CAL kg * POWER C 0 ENTER Fig. 4.4 HB model scale readout 17

26 OPERATION 4.6 OPERATION OPERATIONAL HINTS Although the Mixer is simple and easy to operate, potential problems will be minimized by following these hints: 1. Add the mineral or supplement before the coarse material such as silage or other roughage. 2. Add the grain and supplement individually before starting the Mixer to obtain an accurate weight of each ingredient. 3. Always add the ingredients in the center of the Mixer. 4. Start the Mixer just before adding the coarse material ingredients such as hay and corn silage. 5. Do not use an AG loader or skid-steer loader to add ingredients. These methods place too large a clump of material into the system and can plug the system at the top. It also requires mixing for a longer period of time to obtain a consistent mixture. NOTE: Call Valmetal inc. for available AG loader option which prevents damage to mixer. 6. If the Mixer is a part of a Total Mixed Ration system, be sure to recalibrate the mixture when an ingredient changes. Small changes in ingredient quality, consistency or moisture content can have a dramatic effect on the ration mixture. It may be necessary to reprogram the master control panel to reflect these changes. 7. If the Mixer is controlled manually, use the electronic scale as a guide to the amount of ingredient added to the ration. 8. An electronic load cell, that monitors the total weight of the unit, is located in the base of the machine and is loaded through a series of levers and rods from each corner. True weight can only be obtained when the base is level. Check occasionally that the base is level and each time the unit is moved. 10. Be sure to place wooden blocks under each corner of the Mixer (fig. 13) to provide sufficient clearance to drive a Feed Cart under the unloading chute and provide clearance under the unit for cleaning. 11. Never unplug machine during winter. It takes electronic instruments a few minutes to warm up to operating temperature and give accurate readings. This variation can be eliminated by leaving the scale ON during winter. During spring and summer, always unplug the machine. This will prevent damage caused by possible lightning storms. 12. The instrument also prevents a build-up of moisture on all components when it is left ON and warm. Moisture build-up can cause internal electrical shorts if allowed to get large enough. Leaving the unit ON eliminates condensation. 13. Keep the electrical leads in a protected location and be careful not to damage them. It only takes a small amount of moisture to damage the load cell. 14. Although all scale leads and connectors are water resistant, they cannot withstand the moisture from a water hose or pressure washer. Do not aim a stream of water from either source on the connectors. 15. It is important to verify the precision of the scale once a week. If the precision is off, you must calibrate the scale. To calibrate the scale, use a 150kg (330 lbs). Refer to the scale manual for the calibration procedures. 16. Fill the mixer without exceeding the beater level. Overloading the mixer may damage the beater and therefore affect the quality of the mix. It is recommended to carry out 2 mixes instead of overloading the mixer. NOTE: OVER FILLING WILL DAMAGE PADDLES AND BEATER. 9. Allow the unit to run for 3 to 4 minutes after the last ingredient is added to insure complete mixing. 18

27 OPERATION WEIGHING INDICATOR - HB MODEL Refer to the manual for the weighing indicator for detailed information regarding operation, set-up, calibration and trouble shooting. For operational purposes, be familiar with the indicator function. 12. Zero Key This key will zero the display if and only if the off set from the initially calibrated zero is within 2% of the capacity programmed and if motion is not being detected. A. Front Panel Functions HB-8210A POWER 2 kg ZERO ZERO MD GROSS NET GROSS NET TARE TARE ENTER CAL * PRINT CAL * C 0 ENTER Fig. 4.6 Front panel 1. Weight Display 2. Zero Annunciator 3. Motion Detection (instability) Annunciator 4. Gross Mode Annunciator 5. Net Mode Annunciator 6. Tare Annunciator 7. Calibration mode Annunciator 8. Option Annunciator 9. Unit Sticker Location 10. Power LED (light-emitting diode) illuminated when the indicator has AC/DC power supplied to it. 13. Gross Net Key This key will alternately switch the mode, weight display and annunciators between Net and Gross. 14. Tare Key This key will zero the display if and only if motion is not detected, switch the mode to Net and store the TARE weight in memory. The Zero annunciator will not switch on for a Tare zero and the key will not function if the weight data is negative or exceeds maximum capacity. 15. Print Key By pressing this key data may be transmitted to printer via Op-01 (BCD output) or Op-04 (RS 232C interface). 16. Capacity Sticker Location 17. Option Key 11. Keyboard 19

28 OPERATION B. REAR PANEL FUNCTIONS OPTION 05 o FUSE LOAD CELL I/P EXT. CTRL Fig. 4.7 Rear panel Load Cell Connector 2. External Control Input Socket Cable remote control is possible via N/0 switches. 3. Power Input Socket. With AD-4321B make sure that the battery is NEVER connected the wrong way around as this will damage the indicator. 4. Fuse Holder AD-4321A = 0.5A for 100 and 120VAC and 0.3A for 220 and 240VAC. AD-4321B = 1A for 12VDC 5. Data Out Connector (Op-01 or Op-04) 6. ON/OFF Switch 20

29 OPERATION C. CALIBRATION OF THE HB MODEL SCALE After installation, load cell connection, you may proceed to calibrate the HB-8210, step by step as follows. 1. Move the calibration switch upward. 2. Press the CAL key. The display will read <CAL-F > 3. Select function 20 and press the ENTER key. 4. For a short moment, the display will read <CAL-21 > then 5. <CAL- 0 > will read on the display. 6. Make sure the scale is empty and then press the ZERO key. 7. < > will read on the display. 8. <END- 0> will read on the display after a few seconds. 9. The display will momentarily read <CAL-F22>. 10. <Cal - SPn> will read after a few seconds. 11. < L > will read on the display. 12. Place a known mass (minimum 150Kg (330 lbs)) on the scale. Enter the value of the known mass using the numeric keyboard. Press the ENTER key to confirm. 13. <COUNT > will read on the display for a few seconds. 14. If the calibration is accepted, the message <End-Spn> will read on the display for a few seconds. If the calibration is not accepted, re-calibrate using a mass superior to 150Kg (330 lbs). 15. The display will return to its normal weight read. End of menu. Do not forget to set the calibration switch back to its normal position. 21

30 OPERATION OPERATING When starting to mix a batch of feed, follow this procedure: 1. Clear the area of bystanders, especially small children. 2. Review and follow the Pre-Operation Checklist (Section 4.4). 3. Close and secure the unloading door. 4. Press the black switch behind the scale, the scale indicator will come ON. 5. Wait for a minute or so until the reading on the display stabilizes. 6. If the display is not zero or very close to zero, depress the zero button. The display will then read zero. 7. Depress the GROSS/NET button to go to NET mode. 8. Add the grains or supplement until the display indicates that the desired amount is in the Mixer. 9. Depress the TARE button to enter this weight in memory. The display will read zero. It allows operator to again depress the GROSS/NET button and see the weight of the next ingredient. 10. Depress the GROSS/NET button and add the new ingredient. The display will read the weight of the next ingredient. 11. Depress the TARE button to enter this weight in memory. 12. Depress the GROSS/NET button to read out the total weight of all ingredients added so far. This feature allows the operator to monitor total mixture weight or individual ingredient weight as they are added. 13. Start the Mixer. 14. Add the next ingredient such as silage. NOTE: The indicator will accurately show the amount of material added even with the Mixer running. 15. Add each ingredient in turn until the required quantity is added. 16. Mix for 3 to 4 minutes after the last ingredient added to insure complete mixing. ZERO HB-8210A ZERO MD GROSS NET GROSS NET TARE TARE ENTER CAL * PRINT CAL kg * POWER C 0 ENTER Fig. 4.8 The weighing indicators 22

31 AgriMetalinc. WICKHAM, QUE., CANADA MODEL SERIE H.P. Fabriqué au Canada Made in Canada OPERATION 4.7 INSTALLATION Follow this procedure when installing or moving the Mixer: 1. Clear the area of bystanders, especially small children. 2. Use only a hoist, crane, forklift or loader with sufficient lift capacity and stability to lift the unit safely. 3. Move the unit slowly minimizing the effect of bumps, ruts or rough terrain. 4. The Mixer is equipped with 4 hooks on the top of the frame as a convenience to attach a chain. Always connect to the 4 hooks when raising. 8. If moving a unit, disconnect all the electrical leads. Turn the power OFF at the master electrical panel before disconnecting the motor. 9. Connect the chain to the hooks and secure so they will not shift or move. 10. Maneuver the unit into its final position. Be sure the area has a solid base. A concrete or asphalt floor is recommended. 11. When the mixer is in its final position, remove the bearing protection plates located in the four corners of the machine. 12. Put wooden blocks or steel blocks under each corner. The blocks will provide the extra height needed on the smaller units to allow a Feed Cart to get under the unloading chute and allow space under the unit for easy cleaning. Fig Fig When moving with a fork lift, it will be necessary to use the two slides located underneath the mixer to support the front of the Mixer. Most fork lifts do not have long enough forks to reach across to the frame on the opposite side. 6. Use two men to maneuver the Mixer into its final position and help direct the person operating the lifting equipment. 7. The Mixer is always shipped from the factory with a steel spacer in the load cell position to protect the sensing unit from overload. If a working unit is going to be moved, always install the blank spacer before starting. The sensing unit then will not be damaged. Fig Place spacers between the blocks and the frame to level the frame in both directions. IMPORTANT The Mixer base frame must be level to insure load cell accuracy. Add spacers as required to level the base. 23

32 OPERATION 14. Install the load cell (fig & 4.13) by following this procedure: a. Support the two weighing levers that overlap on the left side. b. Remove the two mounting bolts attaching the spacer to the levers. c. Install the sensor (load cell) into the space. h. Use this junction box to connect the wires from the load cell to the leads from the indicator. When connecting, follow this procedure: i. Open the cover to the junction box (A) and take out the seal and insulators (B). ii. Remove both ends and thread the wires through the caps into the box. SCREW MUST BE FLUSH SCREW MUST BE FLUSH iii. Solder each of the same color wires together. IMPORTANT The system is very sensitive to changes in resistance. Soldering the connections eliminates resistance changes over time. Fig Load cell d. Be sure the ring is seated in the groove on the bolt. e. Tighten the mounting bolts. f. Remove the supports from under the weighing arms. iv. Cover each connection with an insulator cap (C). B A C Fig IMPORTANT! Be sure that only wires of the same color are soldered together. v. Tighten the end caps. Fig Load cell installation details g. A moisture proof connecting junction box (fig. 4.14) is provided in the weighing indicator box. vi. Install the seal and secure the cover in position. NOTE: Contact your dealer or the factory if longer wires are required. vii.route the wire along the frame (fig. 4.16) and secure in position with plastic ties (A). Be sure the leads are protected by the frame. NOTE 2: Note how the wiring is done. Use the chart on next page. 24 Fig Junction box

33 ZERO Départ de procédé HB-8210A ZERO MD GROSS NET GROSS NET TARE TARE ENTER CAL * PRINT Menu de configuration CAL kg POWER Déchargement du mélangeur C 0 ENTER Aide OPERATION A j. Plug the power and lead wire connectors into the back of the weighing indicator. k. Refer to the weighing indicator manual for detailed instructions on calibration, operation and troubleshooting. l. Set and calibrate the weighing indicator. CAUTION! Have only a certified electrician wire the electric motor. Fig Leads Always provide a master shut down box with fuses. LOAD CELL RED BLACK WHITE GREEN SHIELD Wiring chart ADAPTER Keep electrical components in good repair. 15. Provide power to the electric motor. 16. A manual system requires an ON/OFF switch that is used in conjunction with the weighing indicator when operating. 17. It can also be incorporated into a master system that provides a Total Mixed Ration. i. Place the weighing indicator in a place that is out of the way yet easy and convenient to read. It should be close to a power outlet to provide power to the unit. OFF - ON * 18. Install the necessary systems to bring the ingredients into the Mixer. See figure 4.18 on next page. IMPORTANT! Make sure the scale wire is not tangle around another electrical wire. This could create a magnetic field and cause the scale reading to be inaccurate. F1 F2 F3 F4 ESC ENT ESC ENT Fig Autoration panel 25

34 OPERATION Fig System schematic 26

35 OPERATION 4.8 STORAGE At the end of the working season or before storing for a period of time, prepare the machine by following this procedure: 1. Place the unit in an area that is dry, level and out of the way. 2. If the unit must be moved, remove the weighing load cell and store inside where it is dry. 3. Thoroughly wash the machine with a water hose or pressure washer to remove all debris and residue. 4. Lubricate all grease fittings with one shot of grease to displace any accumulated water. 5. Apply Gear GlideTm to the roller chains. 6. Run the unit for 2 minutes to distribute lubricant to all surfaces. 7. Touch up all paint chips and scratches to prevent rusting. 8. Inspect for worn or failed components. Order the replacement parts now and repair when time allows to eliminate unnecessary down time at the start of next season. 9. Store in an enclosed building out of the elements if possible. If space is not available, cover with a waterproof tarpaulin and tie down securely. 10. Store the machine away from areas of human activity. 11. Do not allow children to play around the stored unit. 27