ASSEMBLY OF THE FRONT AND REAR BALL DIFF. Builds two differentials for front and rear

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Amice Joseph
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1 ASSEMBLY OF THE FRONT AND REAR BALL DIFF. 37145 40060 40060 2.

6x6x1mm Washer 37148 Apply Grease 37120 (12 Pcs) Builds two

38288 35958 5x8mm Ball Bearing 37110 35958 37132 Apply Grease

Step 3 Parallel two Flat Head screw drives to the cap joint as

If the differential gear slips, make a adjustments with a

Use a phillips screw driver to tighten or loosen the ball

Please note that the diff washer may be damaged if the screw is

In the condition that the differential gear doesn't slip, turn

2 1 ASSEMBLY OF THE FRONT AND REAR BALL DIFF mm Nylon Nut x6x1mm Washer Apply Grease (12 Pcs) Builds two differentials for front and rear x8mm Ball Bearing Apply Grease x25mm CHECKING BALL DIFF. Step 3 Parallel two Flat Head screw drives to the cap joint as show, and rotate the differential gear to check if it slip. If the differential gear slips, make a adjustments with a phillips screw driver. Use a phillips screw driver to tighten or loosen the ball differential. Please note that the diff washer may be damaged if the screw is over tightened or if diff gear slips easily. In the condition that the differential gear doesn't slip, turn one of the cap joint and see if the other cap joint turns in opposite direction. Repeat step 2 several times until the gear turn smoothly and without slip. Flat Head Driver phillips screw driver Flat Head Driver Stabilize with hex wrench or screw driver. 3 * Turn to check. ASSEMBLY OF THE FRONT AND REAR BALL DIFF. Builds two differentials for front and rear x11x0.8mm Ring x15mm Ball Bearing 37450

4 ASSEMBLY OF THE FRONT GEAR CASE 94050 2.

5mm 38254 Apply Grease 37143 38254 38254 12x15x0.

FRONT SHOCK STAY 94002 94003 38282 37135 6 ASSEMBLY

Nylon Nut 38277 5x8mm Brass Bushing 38276 36742

3 4 ASSEMBLY OF THE FRONT GEAR CASE x10mm x7.8mm Pin x4mm x10mm mm E-Ring...x Scre w C em e nt x4mm...x1 2.5mm Apply Grease x15x0.25mm Shim *Adjust the backlash with the shims x10mm Cap 5x11mm Ball Bearing 5 ASSEMBLY OF THE FRONT SHOCK STAY ASSEMBLY OF THE SERVO SAVER x6mm Brass Bushing 3mm Nylon Nut x8mm Brass Bushing mm Nylon Nut 4mm Ball&Socket...x1...x Tighten the screw and back off one turn x Servo Saver Bushing

7 ASSEMBLY OF THE SERVO SAVER AND THE STEERING TIE-ROD B A Steering Rod *Made

B Steering Servo Rod *Snap steering servo rod into 4mm ball & socket.

(Long) *Snap steering rod into 4mm ball & socket. A 1:1 *Approx. 7.

20mm A 8 ASSEMBLY OF THE SERVO SAVER ONTO CHASSIS 3mm 3mm 94041 3mm Nylon Nut

4 7 ASSEMBLY OF THE SERVO SAVER AND THE STEERING TIE-ROD B A Steering Rod *Made two steering rod for left and right hand side. B Steering Servo Rod *Snap steering servo rod into 4mm ball & socket (3x20mm) (3x36mm) (Long) (Long) A (Long) (Long) *Snap steering rod into 4mm ball & socket. A 1:1 *Approx. 7.5mm B 1:1 *Approx. 20mm A 8 ASSEMBLY OF THE SERVO SAVER ONTO CHASSIS 3mm 3mm mm Nylon Nut x5mm Flat Head Servo Saver Cement 3x5mm 9 ASSEMBLY OF THE FRONT GEAR CASE ONTO CHASSIS Use the 1.5 degree for front lower arm holder Flat Head...x Ensure Free Movement

10 ASSEMBLY OF THE KNUCKLE ARMS Assemble both right

8mm Pin 37220 37220 Knuckle Arm Bushing 37181 37550

37590 37220 5x11mm Ball Bearing 37390 11 ASSEMBLY

5 10 ASSEMBLY OF THE KNUCKLE ARMS Assemble both right and left sides x10.8mm Pin Knuckle Arm Bushing Ensure Free Movement mm Ball&Socket x11mm Ball Bearing ASSEMBLY OF THE KNUCKLE ARMS AND FRONT LOWER ARMS Assemble both right and left sides Set *A set screw is used to adjust ride-height mm Ball (Long) (3x20mm) (Short) *Approx. 3.4mm mm Ball and Socket :1 *Approx. 9mm x25mm Type Arm Shaft (Black) ASSEMBLY OF THE FRONT BLOCK ONTO CHASSIS Assemble both right and left sides Flat Head x50mm Arm Shaft (3x50mm) Use the 1.5 degree for front lower arm holder.

6 13 ASSEMBLY OF THE FRONT SUSPENSION ARMS Assemble both right and left sides E x15mm 3x15mm *Assembly the front rod to shock tower as picture shown *Snap onto knuckle arm. 14 ASSEMBLY OF THE SUPR GEAR AND THE DIFF. MOTOR MOUNT mm x7.8mm Pin mm E-Ring...x3...x x1.5mm O-Ring...x1 Insert the 2mm pin before assemble the O-ring x5mm x5mm x5mm Imperial 5x11mm Ball Bearing 3x5mm Metric *check correct holes before assembling the spur gear. *Use the metric holes for this kit. 15 ASSEMBLY OF THE REAR GEAR BOX 2.6x10mm 2.6x10mm x15x0.25mm Shim Apply Grease x10mm Cap *Adjust the backlash with the shims.

7 16 ASSEMBLY OF THE REAR SHOCK STAY C e m ent Ce m ent ASSEMBLY OF THE REAR GEAR CASE ONTO CHASSIS (165.5mm) Flat Head...x8 *Insert the drive Shaft into the cap joint before assembly rear gear case onto chassis Use the 0 degree for rear lower arm holder in front. 18 ASSEMBLY OF THE REAR WHEEL HUBS Assemble both right and left sides. Assembly two rear hubs for use *A set screw is used to adjust ride-height x10.8mm Pin *Approx. 2.5mm Set 5x11mm Ball Bearing x25mm Type Arm Shaft (Black)

8 19 ASSEMBLY OF THE REAR UPPER ARMS Assemble both right and left sides mm Ball x18mm (Long) (3x20mm) (Short) x18mm 1:1 *Approx. 11mm 20 ASSEMBLY OF THE REAR ARM HOLDER Assemble both right and left sides (3x50mm) Flat Head x50mm Arm Shaft *Use the 0 degree for rear lower arm holder. 21 ASSEMBLY OF THE REAR SUSPENSION ARMS Assemble both right and left sides E-69 *Assembly the rear rod to shock tower as picture shown Insert the rear drive shaft before assembly.

22 ASSEMBLY OF THE BATTERY HOLDER *Please

9 22 ASSEMBLY OF THE BATTERY HOLDER *Please assemble two Battery Holder before use Flat Head...x x ASSEMBLY OF THE STEERING SERVO ONTO CHASSIS E Washer mm Ball&Socket...x Flat Head *Please assemble the Steering Servo and Servo Mount before use. * Use the screw provided with your servo. 24 MOTOR INSTALL Notebook paper *Please assembly the Motor and Pinion Gear before use x3mm Set...x1 540 Motor Flat Head Sc rew C emet n 3x3mm Scr e w Ce m ent *Use notebook paper to set gear backlash between spur gear and motor gear; apply pressure while tightening the motor and then pull out the paper. *If the space is not correct, the spur gear will be damaged Cap crew SCement *Depending on the kit, the electric motor may not included. 8

25 ASSEMBLY OF THE UPPER DECK 3x20 mm 3x8 mm 30560 3x20 mm

..x3 94007 3x20mm 26 ASSEMBLY OF THE SHOCKS *Assemble 4 sets

..x8 2mm 2mm CORRECT SHOCK ASSEMBLY *Carefully screw the

distance between the ballend and the shock body is 9.

Do not over tighten as the plastic will strip. 9.

..x8 37650 (short) 37070 38325 37100 0 10 20 30 40 Step 3

37100 Step 5 37100 *Assemble 2 sets for front.

10 25 ASSEMBLY OF THE UPPER DECK 3x20 mm 3x8 mm x20 mm x8 mm x x20mm 26 ASSEMBLY OF THE SHOCKS *Assemble 4 sets for front and rear mm E-Ring x8 2mm 2mm CORRECT SHOCK ASSEMBLY *Carefully screw the shock shaft into the bottom of the plastic ball and until the distance between the ballend and the shock body is 9.5mm for thefront. *N.B. Do not over tighten as the plastic will strip. 9.5mm P3 O-Ring...x (short) Step 3 Step *Fill the shocks with oil # Step *Assemble 2 sets for front. *Assemble 2 sets for rear (2mm) (5mm) 1.Pull down piston and pour oil into shock cylinder. 2.To remove air bubbles by slowly moving piston up and down. 3.Pull down piston, attach pressure top and shock oil overflow with tissue paper

11 27 ASSEMBLY OF THE SHOCK INTO FRONT AND REAR SHOCK STAY Front shock Rear shock 4mm Ball&Socket *Snap ball end into. *Snap ball end into. Assemble both right and left sides. 28 ASSEMBLY OF THE ELECTRIC SPEED CONTROLLER AND RECEIVER *Use two-sided adhesive tapes. Electric Speed Controller Tear off the paper before use. Receiver Doubleside Tape 29 ASSEMBLY OF THE FRONT AND REAR BODY POST * Insert body clips into body holder to the desired height (Front body post) * Insert body clips into body holder to the desired height. 3x12 mm (Rear body post) x12 mm 38291

30 ASSEMBLY OF THE FRONT BUMPER AND FOAM

3x15mm Step 3 *Remove the screw and turn the

Rotate Direction 7,4V Battery Pack ( Not

ASSEMBLY OF THE TIRES AND WHEELS *Make two

87917 *Make two right tires are the same.

87660 *Pull back the tire bead slightly and

12 30 ASSEMBLY OF THE FRONT BUMPER AND FOAM BUMPER *To the hole on the top of gear box x Flat Head x15mm Flat Head...x1 31 INSERT BATTERY INTO BATTERY HOLDER 3x15mm Step 3 *Remove the screw and turn the battery cover as picture shown. Rotate Direction 7,4V Battery Pack ( Not included) 3 X10mm Rotate Direction ASSEMBLY OF THE TIRES AND WHEELS *Make two left tires are the same *Make two right tires are the same * Notice the direction of the tires. * Notice the direction of the tires. Contact Adhesive Contact Adhesive *Pull back the tire bead slightly and spot glue in four spots as shown. When dry, glue the rest of the wheel between the spots. Repeat the procedure on the other side of the wheel until fully glued. INSTANT GLUE

33 ASSEMBLY OF THE TIRE ONTO FRONT KNUCKLE AND REAR HUB Assemble both right and left sides.

4mm 34 ASSEMBLY OF THE BODY AND PAINTING (BODY NOT INCLUDED) Cut out the body as shown.

Cut Out Before cutting and making holes on the body, put the unpainted body on the chassis to confirm the mounting position

13 33 ASSEMBLY OF THE TIRE ONTO FRONT KNUCKLE AND REAR HUB Assemble both right and left sides mm Nylon Nut *Tire and wheel assembly. 4mm 34 ASSEMBLY OF THE BODY AND PAINTING (BODY NOT INCLUDED) Cut out the body as shown. Body( Not included) *Use dishwashing liquid to remove any dirt and oil from inside. Cut Out Before cutting and making holes on the body, put the unpainted body on the chassis to confirm the mounting position and location for holes and cutouts. Mask the windows from the inside with masking tape Body Reamer (Not included) Making two holes on the front and two holes on the rear for body posts. Make a 3mm hole for rear wing on each side. 6mm 3mm Paint the body with polycarbonate spray paints. 6mm Spray Paint

35 ASSEMBLY OF THE WING Double side Tape Step 3 *Use body reamer or tool to make a 3mm hole as Picture Shown. * paint the color to the rear wing from back side.

14 35 ASSEMBLY OF THE WING Double side Tape Step 3 *Use body reamer or tool to make a 3mm hole as Picture Shown. * paint the color to the rear wing from back side. Side Plate Double side Tape Cut Out Body Reamer (Not included) Spray Paint *Take off the paper from double side tape before assembly. Side Plate Side Plate Nylon Nut Cut Out MOUNTING BODY

15 PLASTIC PARTS USED BEVEL GEAR (SMALL & LARGE) (2 Set) SERVO HORN REAR HUB & SERVO MOUNT FRONT AND REAR GEAR BOX & SERVO SAVER (2 Set) BALL DIFF. CAP JOINT (2 Set) FRONT AND REAR LOWER ARM (2 Set) BALL END (LONG & SHORT) ARM HOLDER FRONT KNUCKLE ARM FRONT C HUB

16 PLASTIC PARTS USED SHOCK ABSORBER (4 Pcs) DRIVE NUT BATTERY HOLDER SET SPUR GEAR(82T) BUMPER FRONT AND REAR BODY POST (2 Set) SYMBOL USED THROUGHOUT THE INSTRUCTION MANUAL BAG Parts Bag Used Degrease With Motor Spray Tighten Tighten Ensure Free Movement Ensure Free Movement Contact Adhesive Contact Adhesive Cement Apply Cement Oil Apply Oil Apply Grease Apply Grease 1:1 True-To-Scale Rotate Direction Clockwise Rotation Rotate Direction Anti-clockwise Rotation

17 IMPORTANT-READ THIS BEFORE RUNNING Running nitro kit is fun and easy, but to make this a safe and good experience you must observe a few rules. This kit is extremely fast, easily over 50MPH, and can seriously injure someone if you are not careful. 1. Where to run car? Any running area you choose must be dry. Do not run car near any water or wet dirt. Do not run on public streets. It is very easy to have the car run over or be damaged by hitting the curb. Do not operate the car in tight confined places. The car is very fast and will easily hit something. Do not run near people or animals. The car is very fast and could easily hit someone if you are not an expert driver. Do not operate the car at night. You will not be able to drive it safely. 2. Storing Car After Running Turn off radio in the car Clear oil and dirt from chassis with a degreaser. 3. Precautions This kit is not a toy. Always run car with a second person as a spotter and pitman. Hot Parts-The motor are very hot and will cause burns. Rotating Parts-Keep hands away from the drive train, and wheels when running. Radio-Check battery life before running the car. The radio does not have full control of the car with steering and/or throttle/brake, do not run until corrected. Failure to correct this will result in possible injury and damage to the car or property. Always turn off the car BEFORE turning off the radio. DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY ISSUE. FAILURE TO READ AND FOLLOW BREAK-IN ENGINE INSTRUCTIONS WILL VOID WARRANTY!

18 34720 JL-10E PARTS LIST OFNA DESCRIPTION RETAIL OFNA DESCRIPTION RETAIL BEARING 5x8, FLANGE, 2 PCS PLASTIC BALL END,4mm JL mm BALL, STEEL (NO COLLAR) NUTS, 4mm PLASTIC FLANGE JL SERVO HORN HEAVY DUTY BLACK T PINION, JL10e BEARING, 5X8mm 1 PC T PINION, JL10e BUSHING, SERVO SAVER WASHER, 12X15X.02MM, 6PCS SHOCK, O-RINGS, 8 PCS JL SHAFT,3X50MM, JL-10E LOWER 2PC SHOCK, PRESSURE CAP 4 PCS JL HOLDER, ARMS,JL-10 SET CAP, SHOCK, 4 PCS. GRAY JL SCREW, SERVO SAVER JL-10, 2PCS SHOCK,PLASTIC PARTS, JL BUSHING,3X6MM SERVO SAVER JL DIFF RINGS, 2 PCS. JL BUSHING, 5X8MM,JL-10 2PCS DIFF BALLS, 1/8, 8 PCS. JL TURNBUCKLES, 3X36MM JL-10 2PCS THRUST BALL W/WASHER JL MOUNT, AL. BALL, SHOCK GRAY CHASSIS, FIBERGLASS JL SPRING, SERVO SAVER JL UPPER CHASSIS,FIBERGLASS JL FRONT BUMPER, JL SHOCK TOWER, FBGLS PAIR JL SHOCK, CLEAR LEXAN, JL-10 PAIR CNC MOTOR MOUNT, 3PCS JL SHAFT, SHOCK, 28.5MM JL CAP JOINT ALUM RING JL SPRING, SHOCKS, BLACK JL10 4PCS CENTER DRIVE SHAFT ALUM. JL TURNBUCKLE, 3x20mm JL-10 PAIR SPUR GEAR HOLDER ALUM. JL BODY, SHOCK, CLR LEXAN, JL-10E SPUR GEAR SHAFT JL BODY POSTS, JL-10E BEVEL GEAR SHAFT, SMALL JL NYLOK NUT, 2.5, PISTON NUT BALL DIFF SET JL ARM PIN 3x25.8mm JL10e DIFF CAP JOINT JL TIRES, 24mm X-PATTERN, PAIR DIFF SPRING FOR JL WHEEL, 6 SPOKE WHITE JL10 8PCS DIFF CASE,BTRY CVR,CAP JT JL PLASTIC GEAR 16T/40T JL JL-10e OPTION PARTS O-RING PIN RETAINER JL UNIVERSAL FR OR REAR JL10E PIN 2MMx7.8MM JL CVA UNIVERSAL AXLE JL10e REAR DOG BONES, 2 PCS. JL ALUM. CNC KNUCKLE, PAIR JL REAR AXLES SHAFT, 2 PCS JL ALUM. CNC C HUB, PAIR JL10e SCREW PINS,3x30mm,2PCS JL ALUM CNC RR UP-RIGHT, PR JL KING PINS SCREW,3mm 4 PCS JL ALUM CNC FR LOWER ARM PR JL mm BALL END SCREW,10 PCS JL ALUM CNC RR LOWER ARM PR JL mm BALL W/SHOULDER, 6PCS JL FOAM BUMPER, BLACK JL10e PINS, 2x10.8mm, 3 PCS. JL DRIVE HEX, ALUM. W/ORING GRAY BODY CLIPS, 10 PCS. SMALL JL SHOCKS, ALUM THREADED, GRAY PR BEARING, 5x11mm, 8 PCS. JL ALUM CNC SERVO SAVER TOP PLATE BEARING 10x15mm, 4 PCS. JL MOUNT, ALUM CNC SERVO SAVER LW T SPUR GEAR (48 PITCH) JL SPRING SET, FR/RR, BL,YW,WH STEERING KNUCKLE, PAIR JL SPRING, SHOCK, BLUE-SOFT SERVO MOUNT/ RR UP-RIGHT JL SPRING, SHOCKS, YELLO-MED WHEEL HEX, PLASTIC 4 PCS JL SPRING, SHOCKS, WHITE-HARD ARMS, LOWER, FR/RR JL SNR RACING SPRINGS,JL10 6 PR FRONT C-HUB (LEFT/RIGHT) JL BEARING, SET SERVO SAVER JL1e 14.95

OWNER S REGISTRATION CARD OFNA Racing congratulates you on your purchase of our fine OFNA Product. With proper maintenance and handling this kit will provide many hours of enjoyment.

19 OWNER S REGISTRATION CARD OFNA Racing congratulates you on your purchase of our fine OFNA Product. With proper maintenance and handling this kit will provide many hours of enjoyment. The registration card should be filled out and mailed to OFNA Racing within 10 days of purchase date. In the event that the kit is incomplete or component parts are broken due to error in manufacturer, contact your dealer from which you purchased the kit for replacement part or call OFNA at (949) for your nearest dealer location. Other items such as radio and engine other covered by individual warranties. IMPORTANT! Please print or type, filling in the information listed below and mail immediately MAIL TO: OFNA RACING 7 VANDERBILT IRVINE, CA TEL: (949) REGISTRATION CARD Write in Your Model Name and Part Number RACER S NAME TEL:( ) ADDRESS CITY STATE ZIP DEALER S NAME TEL: ( ) ADDRESS CITY STATE ZIP OFNA 7 Vanderbilt Irvine, Ca

HI PerFORMANCE 1/8 OFF-ROAD NITRO BUGGY. Instruction manual OFNA 7 VANDERBILT, IRVINE, CA PH. (949)

HI PerFORMANCE 1/8 OFF-ROAD NITRO BUGGY. Instruction manual OFNA 7 VANDERBILT, IRVINE, CA 92618 PH. (949) 586-2910 THINGS NEEDED RTR KITS - REQUIRED FOR OPERATION You will need to buy a few items to start