Cast Iron Compressors. Model CIQ51089VP Pump TQ300100AJ. Replacement Parts Manual IN252401AV 1/00

Transcription

1 Replacement s Manual Cast Iron Compressors Model CIQ1089VP Pump TQ300100AJ CI071089VPMS CI070000PP CI103129HPMS CI100000PP CI3129HPMS CI0000PP CI01089VPMS CI00000PP IN01AV 1/00

2 Specifications Motor Volts/ Minimum Discharge Delivery Pump Oil Oil HP Phase Circuit Pressure SCFM RPM Capacity Type 230 V / 1 Ø 28 Amps psi.9 80 oz. ISO 100 (SAE 30) # ST126700AV A Model CIQ1089VP Dimensions A Width B Boltdown (1 apart) C Height 68 D Tank outlet to feet 0 E Depth 26 F Isolation pads 3/ C L D C Replacement s List for Compressor Unit No. Description Number Qty 1 Air tank TF00660AJ 1 2 Elbow ST071212AV 1 3 Pump w/o flywheel TQ300100AJ 1 /16 - x 1 1 /2 Hex head bolt ST012100AV /16 - Locknut ST6000AV 8 6 /16 - x 3/ Hex head bolt ST016000AV 7 /16 Washer ST077303AV 8 Electric motor MC0396AV 1 9 Motor pulley PU009769AV 1 10 Key KE000903AV 1 11 Flywheel PU01110AV 1 12 Washer ST120AV 1 Lockwasher ST071012AV 1 7/16 Torque bolt TF08100AV 1 Belt BT010600AV 1 16 Pipe nipple HF00201AV 1 /16 Washer ST077303AV Pressure gauge GA016700AV 1 19 Safety valve V-210AV 1 Electric cord EC100000AV 1 21 Tubing RO09000AY 1. B E No. Description Number Qty Straight push connect ST119301AV 1 23 Check valve CV2301AJ 1 2 1/2 Compression sleeve ST032900AV 1 2 1/2 Compression nut ST0001AV 1 26 Discharge tube TQ012300AP 1 Front beltguard BG2002AJ Hex-flange nut ST1161AV 29 /16 Washer ST0110AV 2 30 /16 Self-tapping screw ST01600AV x /8 screw ST0732AV 32 Air deflector BG700AV 2 Back beltguard BG2100AJ 1 3 Pressure switch CW77AV 1 3 Isolation pads (Kit of 3) ZZ00003AJ 1 36 Pipe nipple ST0703AV 1 37 Ball valve ST079802AV 1 Δ ASME Port o-ring PG1002AV 1 Δ ASME Port plug PG1006AV 1 Δ O-ring ST070190AV 2 ( ) Refer to pump parts list for replacement parts (Δ) Not shown F Figure 1 2

3 Replacement s List CIQ1089VP For Replacement s, Call Please provide following information: -Model number -Serial number (if any) - description and number as shown in parts list Address parts correspondence to: PowerPro Attn: s Department 100 Production Drive Harrison, OH Multi-Port Pressure Switch Assembly Figure 2 3

4 Replacement s List TQ300100AJ Figure 3

5 Replacement s List For Replacement s, Call Please provide following information: -Model number -Serial number (if any) - description and number as shown in parts list Address parts correspondence to: PowerPro Attn: s Department 100 Production Drive Harrison, OH 030 TQ300100AJ Replacement s List for Pump No. Description Number Qty 1 Crankcase TQ010000AG 1 2 Oil Seal ST1000AV 1 3 Sight glass TF00102AV 1 1/ NPT oil drain plug ST0729AV 1 Crankshaft TQ010300AG 1 6 Driver pin ST070098AV 1 7 Bearing cap TQ01000AG 1 8 Breather assembly TQ900300AJ 1 9 Crankcase gasket XA011100AV 2 10 Cylinder VT00700AG 2 11 Cylinder gasket XA011900AV 2 12 Connecting rod/ piston assembly kit TQ900600AJ Piston ring kit TQ900700AJ Valve plate assembly TQ90000AJ 2 Cylinder head VT0000AG 2 16 Head/cylinder fastener kit TQ900800AJ 2 Air filter assembly TQ900100AJ 2 Oil fill plug ST80AV 1 19 Crossover tube TQ010700AP 1 Tee ST8000AV 1 21 Elbow ST07AV 1 Filter element ST163100AV 2 23 Connecting rod TQ010900AG 2 Star washer ST070236AV 8 2 Wrist pin VS0000AV 26 Piston TQ011900AG Bearing ST106900AV 2 28 Belt guard bracket TQ0100AV 1 29 Flywheel PU01110AV 1 30 Washer ST120AV 1 31 Split washer ST071012AV 1 32 Bolt TF08100AV 1 Pipe tee ST160600AV 1 3 Reducer bushing ST00600AV 1 3 Oil pump driver TQ0100AV 1 36 Spring washer ST07902AV 1 37 Oil pump washer TQ0100AV 1 38 Oil gerotor pump TQ011000AV / Pipe plug ST000AV 1 0 Compression elbow ST07AV 1 1 Oil pump tubing TQ01200AP 1 2 Air filter bracket TQ011100AV 2

6 Specifications Motor Volts/ Minimum Discharge Delivery Pump Oil Oil HP Phase Circuit Pressure SCFM RPM Capacity Type V / 1 Ø 0 Amps psi qts. ISO 100 (SAE 30) A # ST126700AV Model CI071089VPMS Dimensions A Overall width B Boltdown width (1 apart) C Overall height 78 D Tank outlet to feet 0 E Overall depth 26 F Isolation pads 3/ C L D C Replacement s List for Compressor Unit No. Description Number Qty 1 Air compressor pump TF310100AJ 1 2 Isolation pads (kit of 3) ZZ00003AJ 1 3 Tank TF00660CG 1 7/16 - x Hex head screw ST0706AV 7/16 Washer ST070916AV 8 6 7/16 - Hex nut ST036300AV 7 Elbow ST071212AV 1 8 Discharge tube TF0600AV 1 9 Nut and ferrule ST072321AV Compression fitting ST0731AV / Compression fitting ST0101AV / NPT, 300 PSI pressure gauge GA016703AV 1 1/ - x Pipe nipple ST070307AV Safety valve V-20AV 1 Pressure switch, / CW761AV 1 16 Copper tube R AY 2 ft. Motor MC3021AV 1 /16 - x 1/2 Set screw ST02600AV 2 19 Belt BT00800AV 1 Pulley PU00970AV /8-16 x 1 1 Screw ST0706AV 3/8 Washer ST0709AV /8-16 Nut ST07600AV 2 Belt guard front BG2000AV 1 2 Belt guard back BG2100AV 1 No. Description Number Qty 26 Cap ST0700AV Hex flange nut ST1161AV 2 28 Bolt ST01600AV 2 29 Washer ST0110AV / - x 1 8 Bolt ST02300AV / Washer ST000600AV 1 32 Beltguard bracket TF063100AV 1 3/ check valve CV003AV 1 3 3/ x 1/ reducer bushing ST1000AV 1 3 Magnetic starter bracket BG2300AV 1 36 Self-threading screw ST01600AV 2 37 Magnetic starter assembly ST1210AJ 1 38 Low oil guard (230V only) TF062800AJ 1 39 Pipe nipple ST0703AV 1 0 Ball valve ST079802AV 1 Δ ASME Port o-ring PG1002AV 1 Δ ASME Port plug PG1006AV 1 Δ O-ring ST070190AV 2 (Δ) Not shown B E Unloader valve for pressure switch available separately, part number CW0000AV Heater element for magnetic starter assembly available separately, part number PS001AV F Figure 6

7 CI071089VPMS For Replacement s, Call Please provide following information: -Model number -Serial number (if any) - descriptions and number as shown in parts list Address parts correspondence to: PowerPro Attn: s Department 100 Production Drive Harrison, OH Figure 7

8 Replacement s List CI070000PP , , Figure

9 Replacement s List For Replacement s, Call Please provide following information: -Model number -Serial number (if any) - descriptions and number as shown in parts list Address parts correspondence to: PowerPro Attn: s Department 100 Production Drive Harrison, OH 030 CI070000PP No. Description No. Qty. 1 1/ - Wing nut * / Washer * 1 3 Filter element TF0600AV 1 1/- x 1/2 screw ST0701AV 3 O-ring /8-16 x 3 1 /2 Screw ST07068AV 9 7 3/8 Bellville washer ST8100AV 9 8 3/8 Plain washer ST07700AV 9 9 Cylinder head TF060101AG 1 10 Head gasket TF060300AV 1 11 Valve plate assembly TF09700AJ 1 12 Gasket, cylinder to valve plate TF0601AV 1 O-ring ST0706AV 6 1/2 NPT x 3/ Comp. fitting ST072AV 1 1/ - x 3/ Screw ST10AV 8 16 Tube fitting TF06002AV 1 Intercooler TF0001BH 1 Retaining ring ST0900AV 19 Piston pin TF00000AV 2 Cylinder TF08000AG 1 21 Gasket, cylinder to crankcase XA0060AV 1 3/8-2 x 1 Hex head screw ST0670AV 6 23 Connecting rod assembly TF07800AJ 2 2 Needle bearing ST01100AV 2 2 /16 - x 1 1 /2 Socket head screw * 26 Breather cap VT002AV 1 O-Ring ST1602AV 1 28 Breather tube assembly with cap (Only available as complete assembly) TF07601AJ 1 29 O-ring ST0706AV x 3/ Socket screw ST070802AV 6 31 Bearing cap TF060900AG Gasket XA006102AV 1 Ball bearing ST1290AV 2 3 Crankshaft w/bearings TF03701AJ 1 3 Oil level gage TF00101AV / - NPT Drain plug ST0200AV 1 No. Description No. Qty. 37 1/2 - NPT Filler plug ST06600AV 1 38 Crankcase assembly TF002AJ 1 39 Oil seal ST066900AV 1 0 Flywheel PU011106AV 1 1 Washer ST120AV 1 2 Lockwasher ST071012AV 1 3 1/2 - Screw TX03700AV 1 Tube fitting TF06003AJ 1 Safety valve V-8900AV 2 6 Tube nut ST0723AV 1 7 Ferrule TF0600AV 1 8 Seal TF200AV 1 9 Oil Pump TF2100AV 1 0 Drive pins ST119AV 1 1 Oil filter housing TF00AJ 1 2 Oil filter reducer fitting TW00AV 1 3 Oil filter TF00AV 1 Bolt ST070808AV 3 Fitting ST09600AV 1 6 1/ - NPT Drain plug ST0200AV 1 7 Oil tube TF2600AP 1 8 Pipe tee ST160600AV 1 REPLACEMENT KITS AND ACCESSORIES 9 Filter kit (Incl. #1-) TF06001AV 1 60 Ring kit TF006900AJ 1 61 High pressure piston assembly TF002300AJ 1 62 Low pressure piston assembly TF00200AJ 1 Gasket kit TF061600AJ 1 Threaded air intake adapter (not shown) TF06002AV 1 Threaded air filter kit ST073902AV 1 (*) Standard hardware item, available locally ( ) Optional adapter kit provides 1 NPT threads at pump head, Requires piping between pump and filter kit ST073902AV ( ) Filter kit required for optional adapter kit TF06002AV ( ) Optional TORQUE VALUES Ref No. Description Torque 6 3/8-16 Screw, head 2 ft. lb. 3/8-2 Screw, cylinder ft. lb. 2 /16 - Screw, connecting rod ft. lb. 30 /16 - Screw, bearing cap ft. lb. 3 1/2 Torque screw, flywheel 0 ft. lb. 9

10 Specifications Motor Volts/ Minimum Discharge Delivery Pump Oil Oil HP Phase Circuit Pressure SCFM RPM Capacity Type 10 8/230/60V 32/28/ Amps psi qts. ISO 100 (SAE 30) 3Ø # ST126700AV Model CI103129HPMS Dimensions A Base - width B Boltdown width (center to center) 2 C Overall height D Tank outlet to feet 3 E Δ Overall depth 26 F Δ Boltdown depth (center to center) G Isolation pads 3/ C L C D B A G Figure 7 Replacement s List for Compressor Unit No. Description Number Qty. 1 Air compressor pump CI100000PP 1 2 Tank TF003703AJ 1 3 1/2 - x 1 1 /2" Hex head screw 1/2" Washer 8 1/2 - Hex nut 6 Elbow ST071212AV 1 7 Tube TX031900AP Compression fitting ST0731AV 1 9 3/" Check valve CV003AV 1 10 Pressure gauge GA016703AV / - x 2 1 /2" Pipe nipple ST070387AV 1 12 Safety valve V-20AV 1 Pressure switch, / CW761AV 1 Copper tube R060600AY ft. Motor MC039AV 1 16 /16 - x 1/2" Set screw ST02600AV 2 Belt BT0100AV 2 Pulley PU008002AV /8-16 x 1 1 /" Screw 3/8" Washer /16" Washer 3/8-16 Nut 23 Belt guard front BG2000AJ 1 2 Belt guard back BG2100AJ 1 2 Safety cap ST0700AV No. Description Number Qty Flanged nut ST1161AV /16-12 x 3/" Self thread screw ST01600AV 2 28 /16 Washer / - x /8 Screw /" Washer 1 31 Belt guard bracket TF0630AV 1 32 Mounting bracket BG2300AV 1 Mounting screw ST01600AV 2 3 Starter w/ enclosure ST1207AJ 1 3 Isolation pads (kit of ) ZZ0001AJ 1 36 Low oil guard (230V only) TF062800AV 1 37 Pipe nipple ST0703AV 1 38 Ball valve ST079802AV 1 Δ Heaters B-0 PS00AV 3 Δ ASME Port o-ring PG1003AV 1 Δ ASME Port plug PG1001AV 1 Δ O-ring ST070190AV 2 (Δ) Not shown. ( ) Standard hardware item, available locally. ( ) Unloader valve available separately, Number CW0000AV. ( ) When ordering pump replacement parts, see compressor nameplate for exact model number. 10

11 For Replacement s, Call Please provide following information: -Model number -Serial number (if any) - description and number as shown in parts list Address parts correspondence to: PowerPro Attn: s Department 100 Production Drive Harrison, OH 030 CI103129HPMS Figure 8 11

12 Specifications Motor Volts/ Minimum Discharge Delivery Pump Oil Oil HP Phase Circuit Pressure SCFM RPM Capacity Type 8/230/60V 9/2/21 Amps psi 1 10 qts. ISO 100 (SAE 30) 3Ø # ST126700AV Model CI3129HPMS Dimensions A Base - width B Boltdown width (center to center) 2 C Overall height D Tank outlet to feet 3 E Δ Overall depth 26 F Δ Boltdown depth (center to center) G Isolation pads 3/ C L C D Replacement s List for Compressor Unit B A G Figure 9 No. Description Number Qty. 1 Air compressor pump CI0000PP 1 2 Tank AR02301AJ 1 3 1/2 - x 1 1 /2 Hex head bolt ST07068AV 1/2 Washer ST0709AV 1/2 - Hex nut ST0707AV 6 Elbow ST071212AV 1 7 Discharge tube TX03000AP 1 8 Compression nut ST072321AV 1 9 3/ Check valve CV0030AJ 1 10 Pressure gauge GA016703AV / - x 2 1 /2 Pipe nipple ST070387AV 1 12 Safety valve V-20AV 1 Pressure switch CW761AV 1 Copper tube R AY ft. Motor MC3001AV 1 16 /16 - x 1/2 Set screw ST02600AV 2 89 B-section belt BT0090AV 2 Pulley PU00979AV /8-16 x 1 1 /2 Bolt ST02300AV 3/8 Washer ST0709AV /16 Washer ST070916AV 3/8-16 Nut ST000AV 23 Belt guard TR0000AJ 1 2 Belt guard tray TR001901AV 1 2 Belt guard retainer TX0000AV 2 No. Description Number Qty Screw ST073AV /16 Threadform bolt ST01600AV / Lockwasher ST029100AV / - x 3/ Bolt ST0380AV 1 30 Belt guard bracket TX03100AV / - x 3/ Bolt ST07AV 1 32 Isolation pads (kit of ) ZZ0001AJ 1 Magnetic starter (230V) ST13AJ 1 Magnetic starter (60V) ST1209AJ 1 3 Mounting bracket BG2300AV 1 3 Mounting screw ST01600AV 2 36 Low oil guard (230V only) TF062800AV 1 37 Pipe nipple ST0703AV 1 38 Ball valve ST079802AV 1 Δ 230V Heaters PS0060AV 3 60V Heaters PS009AV 3 Δ ASME Port o-ring PG1003AV 1 Δ ASME Port plug PG1001AV 1 Δ O-ring ST070190AV 2 ( ) Unloader valve available separately, Number CW0000AV. ( ) When ordering pump replacement parts, see compressor nameplate for exact model number. (Δ) Not shown 12

13 For Replacement s, Call Please provide following information: -Model number -Serial number (if any) - description and number as shown in parts list Address parts correspondence to: PowerPro Attn: s Department 100 Production Drive Harrison, OH 030 CI3129HPMS Figure 10

14 Replacement s List CI0000PP and CI100000PP Figure 11

15 Replacement s List CI0000PP and CI100000PP For Replacement s, call Please provide following information: - Model number - Serial number (if any) - description and number as shown in parts list Address parts correspondence to: PowerPro / Attn: s Department 100 Production Drive Harrison, OH 030 TORQUE VALUES Ref No. Description Torque 6 3/8-16 Screw, head 2 ft. lb. 3/8-2 Screw, cylinder ft. lb. 32 /16- Screw, connecting rod ft. lb. 3 /16- Screw, bearing cap ft. lb. 3 1/2 Torque screw, flywheel 0 ft. lb. number for model: No. Description CI0000PP CI100000PP Qty. 1 1/ - Wing nut / Washer 1 3 Filter element TF0600AV TF0600AV 2 1/ - x 1/2 screw ST0701AV ST0701AV 3 O-ring /8-16 x 3 1 /2 Screw ST07068AV ST07068AV 7 3/8 Bellville washer ST8100AV ST8100AV 8 3/8 Plain washer ST07700AV ST07700AV 9 Cylinder head TF060101AG TF060101AG 2 10 Head gasket TF060300AV TF060300AV 2 11 Valve plate assembly TF09700AJ TF09700AJ 2 12 Gasket, cylinder to valve plate TF0601AV TF0601AV 2 O-ring ST0706AV ST0706AV 12 1/ - x 3/ Screw ST10AV ST10AV 2 Tube fitting assembly TF06002AJ TF06002AJ 16 Intercooler, right cyl. (facing flywheel) TX0700AP TX000900BH 1 Tube fitting assembly TF06003AJ TF06003AJ 2 Safety valve V-8900AV V-8900AV 2 19 Intercooler, left cyl. (facing flywheel) TX0600AP TX000800BH 1 Discharge tube TX0300AP TX0300AP 1 21 Crossover tube TX031600AP TX031600AP 1 3/ Compression tee ST072110AV ST072110AV 2 23 Retaining ring ST0900AV ST0900AV 8 2 Piston pin TF00000AV TF00000AV 2 Cylinder TF08000AG TF08000AG 2 26 Gasket, cylinder to crankcase XA0060AV XA0060AV 2 3/8-2 x 1 Hex head screw ST0670AV ST0670AV /8 Washer ST077802AV ST077802AV Connecting rod assembly less dipper TF07802AJ TF07802AJ 2 30 Connecting rod assembly with dipper TF07801AJ TF07801AJ 2 31 Needle bearing ST01100AV ST01100AV 32 /16 - x 1 1 /2 Socket head screw 8 Bearing cap TF01AH TF01AH 1 3 /16 - x 3/ Set screw ST070802AV ST070802AV 6

16 Replacement s List CI0000PP and CI100000PP number for model: No. Description CI0000PP CI100000PP Qty. 3 Breather tube TW003600AV TW003600AV Gasket XA006102AV XA006102AV Gasket (not shown) XA006103AV XA006103AV 1 37 Breather mesh TF0601AV TF0601AV 1 38 Breather ball ST09700AV ST09700AV 1 39 Breather cap TW003800AG TW003800AG 1 0 1/ - x 3/8 Set screw ST06800AV ST06800AV 1 1 Bearing cup ST0660AV ST0660AV 2 2 Bearing cone ST067000AV ST067000AV 2 3 Crankshaft w/bearing cones TX0300AJ TX0300AJ 1 Discharge tube TX0800AP 1 Oil level gage TF00101AV TF00101AV 1 6 1/ - NPT Drain plug ST0729AV ST0729AV 1 7 1/2 - NPT Filler plug ST06600AV ST06600AV 1 8 Crankcase assembly w/ bearings TX028000AJ TX028000AJ 1 9 Oil seal ST066900AV ST066900AV 1 0 Flywheel TX03800AG PU011100AG 1 1 Washer TX03600AV TX03600AV 1 2 Lockwasher ST0710AV ST0710AV 1 3 Torque screw TX03700AV TX03700AV 1 Seal TF200AV TF200AV 1 Oil Pump TF2100AV TF2100AV 1 6 Oil filter housing TF00AJ TF00AJ 1 7 Oil filter TF00AV TF00AV 1 8 Bolt ST070808AV ST070808AV 3 9 Fitting ST09600AV ST09600AV 1 60 Oil tube TX0300AP TX0300AP 1 61 Pipe tee ST160600AV ST160600AV 1 62 Discharge tube TX0301AP 1 63 Discharge tube TX000AP 1 6 1/ - x /8 Screw ST070668AV 6 Bracket TX0100AV 2 66 Straight compression fitting ST072AV 1 67 Intercooler TX0300AV o Elbow ST0731AV 2 REPLACEMENT KITS AND ACCESSORIES 69 Filter kit (Incl. #1-) TF06003AV TF06001AV 2 70 Ring kit TF006900AJ TF006900AJ 2 71 High pressure piston assembly TF002300AJ TF002300AJ 2 72 Low pressure piston assembly TF00200AJ TF00200AJ 2 Gasket kit TF061600AJ TF061600AJ 2 Threaded air intake adapter (not shown) TF06002AV TF06002AV 2 Threaded air filter ST073902AV ST073902AV 2 ( ) Standard hardware item, available locally. ( ) Optional adapter kit provides 1 NPT threads at pump head. Requires piping between pump and filter. 16

17 Specifications Motor Volts/ Minimum Discharge Delivery Pump Oil Oil HP Phase Circuit Pressure SCFM RPM Capacity Type 230 V / 1 Ø 23 Amps psi qts. ISO 100 (SAE 30) # ST126700AV A Model CI01089VPMS Dimensions A Overall width B Boltdown width (1 apart) C Overall height 78 D Tank outlet to feet 0 E Overall depth 26 F Isolation pads 3/ C L D C Replacement s List for Compressor Unit No. Description Number Qty 1 Air compressor pump TF310100AJ 1 2 Isolation pads (kit of 3) ZZ00003AJ 1 3 Tank TF00660CG 1 7/16 - x Hex head screw ST0706AV 7/16 Washer ST070916AV 8 6 7/16 - Hex nut ST036300AV 7 Elbow ST071212AV 1 8 Discharge tube TF0600AV 1 9 Nut and ferrule ST072321AV Compression fitting ST0731AV / Compression fitting ST0101AV / NPT, 300 PSI pressure gauge GA016703AV 1 1/ - x Pipe nipple ST070307AV Safety valve V-20AV 1 Pressure switch, / CW761AV 1 16 Copper tube R AY 2 ft. Motor MC0393AV 1 /16 - x 1/2 Set screw ST02600AV 2 19 Belt BT0200AV 1 Pulley PU008003AV /8-16 x 1 1 Screw ST0706AV 3/8 Washer ST0709AV /8-16 Nut ST07600AV 2 Belt guard front BG2000AV 1 2 Belt guard back BG2100AV 1 No. Description Number Qty 26 Cap ST0700AV Hex flange nut ST1161AV 2 28 Bolt ST01600AV 2 29 Washer ST0110AV / - x 1 8 Bolt ST02300AV / Washer ST000600AV 1 32 Beltguard bracket TF063100AV 1 3/ check valve CV003AV 1 3 3/ x 1/ reducer bushing ST1000AV 1 3 Magnetic starter bracket BG2300AV 1 36 Self-threading screw ST01600AV 2 37 Magnetic starter assembly ST1201AJ 1 38 Low oil guard (230V only) TF062800AJ 1 39 Pipe nipple ST0703AV 1 0 Ball valve ST079802AV 1 Δ ASME Port o-ring PG1002AV 1 Δ ASME Port plug PG1006AV 1 Δ O-ring ST070190AV 2 (Δ) Not shown. B E Unloader valve for pressure switch available separately, part number CW0000AV Heater element for magnetic starter assembly available separately, part number PS001AV F Figure

18 CI01089VPMS For Replacement s, Call Please provide following information: -Model number -Serial number (if any) - descriptions and number as shown in parts list Address parts correspondence to: PowerPro Attn: s Department 100 Production Drive Harrison, OH Figure

19 Replacement s List CI00000PP , , Figure

20 Replacement s List For Replacement s, Call Please provide following information: -Model number -Serial number (if any) - descriptions and number as shown in parts list Address parts correspondence to: PowerPro Attn: s Department 100 Production Drive Harrison, OH 030 CI00000PP No. Description No. Qty. 1 1/ - Wing nut * / Washer * 1 3 Filter element TF0600AV 1 1/- x 1/2 screw ST0701AV 3 O-ring /8-16 x 3 1 /2 Screw ST07068AV 9 7 3/8 Bellville washer ST8100AV 9 8 3/8 Plain washer ST07700AV 9 9 Cylinder head TF060101AG 1 10 Head gasket TF060300AV 1 11 Valve plate assembly TF09700AJ 1 12 Gasket, cylinder to valve plate TF0601AV 1 O-ring ST0706AV 6 1/2 NPT x 3/ Comp. fitting ST072AV 1 1/ - x 3/ Screw ST10AV 8 16 Tube fitting TF06002AV 1 Intercooler TF0000BH 1 Retaining ring ST0900AV 19 Piston pin TF00000AV 2 Cylinder TF08000AG 1 21 Gasket, cylinder to crankcase XA0060AV 1 3/8-2 x 1 Hex head screw ST0670AV 6 23 Connecting rod assembly TF07800AJ 2 2 Needle bearing ST01100AV 2 2 /16 - x 1 1 /2 Socket head screw * 26 Breather cap VT002AV 1 O-Ring ST1602AV 1 28 Breather tube assembly with cap (Only available as complete assembly) TF07601AJ 1 29 O-ring ST0706AV x 3/ Socket screw ST070802AV 6 31 Bearing cap TF060900AG Gasket XA006102AV 1 Ball bearing ST1290AV 2 3 Crankshaft w/bearings TF03701AJ 1 3 Oil level gage TF00101AV / - NPT Drain plug ST0200AV 1 No. Description No. Qty. 37 1/2 - NPT Filler plug ST06600AV 1 38 Crankcase assembly TF002AJ 1 39 Oil seal ST066900AV 1 0 Flywheel PU011106AV 1 1 Washer ST120AV 1 2 Lockwasher ST071012AV 1 3 1/2 - Screw TX03700AV 1 Tube fitting TF06003AJ 1 Safety valve V-8900AV 2 6 Tube nut ST0723AV 1 7 Ferrule TF0600AV 1 8 Seal TF200AV 1 9 Oil Pump TF2100AV 1 0 Drive pins ST119AV 1 1 Oil filter housing TF00AJ 1 2 Oil filter reducer fitting TW00AV 1 3 Oil filter TF00AV 1 Bolt ST070808AV 3 Fitting ST09600AV 1 6 1/ - NPT Drain plug ST0200AV 1 7 Oil tube TF2600AP 1 8 Pipe tee ST160600AV 1 REPLACEMENT KITS AND ACCESSORIES 9 Filter kit (Incl. #1-) TF06000AV 1 60 Ring kit TF006900AJ 1 61 High pressure piston assembly TF002300AJ 1 62 Low pressure piston assembly TF00200AJ 1 Gasket kit TF061600AJ 1 Threaded air intake adapter (not shown) TF06002AV 1 Threaded air filter kit ST073902AV 1 (*) Standard hardware item, available locally ( ) Optional adapter kit provides 1 NPT threads at pump head, Requires piping between pump and filter kit ST073902AV ( ) Filter kit required for optional adapter kit TF06002AV ( ) Optional TORQUE VALUES Ref No. Description Torque 6 3/8-16 Screw, head 2 ft. lb. 3/8-2 Screw, cylinder ft. lb. 2 /16 - Screw, connecting rod ft. lb. 30 /16 - Screw, bearing cap ft. lb. 3 1/2 Torque screw, flywheel 0 ft. lb.