FESTOON & CONDUCTOR SYSTEMS

Transcription

1 FESTOON & CONDUCTOR SYSTEMS Product Page Conductor Bars, Mounts and Accessories - T-Track Festoon Lock N Roll for Wire Rope - C-Rail - T-Track -

2 Page FESTOON & CONDUCTOr SYSTEMS DESIGN & CONSTRUCTION CONDUCTOR BARS: All INVERTED V-BAR and UNIVERSAL -BAR Conductor bar sections are roll formed from galvanized steel or electrolytic copper. These systems are amply sized and proportioned to carry the specifi ed current without overheating. Internal joint connections assure full current carrying capacity without interfering with the free travel of the sliding collector contact shoes. The standard insulating cover has a maximum temperature rating of F ( C). A high temperature insulation is available for a maximum temperature rating of F ( C). CONDUCTOR JOINTS: The joints for these systems consist of two connector pins made of plated steel for the galvanize steel conductor bar or electrolytic copper for the copper conductor bar. The connector pins are knurled to provide suffi cient current carrying capacity and mechanical strength. The joint is designed to automatically align the conductor bar sections during installation. CONDUCTOR SUPPORTS: The standard hangers are a snap-in design made from nylon or polycarbonate. The maximum temperature rating is F ( C). Anchor hangers are available to control the movement of the conductor bar. They must be used on systems less than feet long., at all transfer sections and runs to control expansion and contraction fl ow. CONDUCTOR COLLECTORS: Collector assemblies are offered in either single or double shoes types providing a continuous current carrying capacity of amperes to amperes. The contact shoes are supported by an insulating support that is spring loaded by an arm and body mechanism. All collectors are supplied with copper/graphite contacts for speeds up to feet per minute on the INVERTED V-BAR and UNIVERSAL -BAR systems. For faster travel speeds, consult the factory. NOTE: Current ratings are based on ambient temperature of F ( C). ADVANTAGES The INVERTED V-BAR systems offer superior collector tracking capabilities especially at higher speeds since the V shaped metal guides the collector contact shoes rather than the insulating cover as with all -Bar systems. The INVERTED V-BAR systems can be mounted for bottom entry or side entry of the collector contact shoes. INVERTED V-BAR systems are recommended for side entry (lateral mounted) systems over -Bar systems or systems with fl at contact surfaces. Counter-balanced collectors are not required with the INVERTED V-BAR systems. The inward spring pressure on the contact shoe against the metal V contact surface fi ghts off the downward gravitational pull to provide more uniform contact show wear. The UNIVERSAL -BAR systems may be used interchangeably with other bottom entry -bar systems. TYPICAL SPECIFICATIONS The Conductor Electrifi cation System shall consist of thermoplastic enclosed conductor bar with mechanically tensioned collectors as manufactured by Gleason Reel Corporation. The systems shall have a voltage rating of ( ) Volts A.C. or D.C. ( ) Volts and have a continuous current capacity of ( ) Amperes per pole. When used as a Crane and Hoist Electrifi cation System, the system shall be rated at ( ) Amperes for continuous service and ( ) Amperes for intermittent service. The full current carrying capacity of the system shall be maintained throughout. The system shall permit longitude movement of the conductor bars in order to allow for unequal thermal expansion and contraction. The system shall consist of standardized, interchangeable conductor bars (sections), power feeds, end caps, joint covers and collectors as called for in the plans. Polycarbonate snap-in hangers provide an extra level of insulation as well as a rigid support for the conductor sections. TYPICAL APPLICATIONS: Overhead Cranes Monorails Traveling Robots Aircraft Hanger Doors AS/RS Systems The sections shall be made from roll formed galvanized steel or electrolytic copper and shall have a continuous V - groove, in the center, running the entire length. Conductors of this design shall be capable of carrying a current of amperes and amperes for steel sections and amperes and amperes for copper sections continuously without overheating. The sections shall be insulated with a thermoplastic cover rated for ambient temperatures to F ( C). The type of the conductor will be either -Bar or V-Bar confi gurations as called for in the plans. The collectors shall consist of a lubricant impregnated contact shoe, mechanically supported by an insulating support assembly that is spring loaded by an arm and body mechanism. Collector assemblies shall be mounted on a square mounting post and allow for collector spacing without staggering. The collector contact shoes shall have the unique concave shape for -Bar systems or an inverted V shape for V-Bar systems. HUBBELL CANADA LP

3 FESTOON & CONDUCTOr SYSTEMS Page CONDUCTOR SECTIONS FOR,, OR AMP SYSTEMS INVERTED V-BAR CAT. NO. CONTINUOUS CURRENT RATING INTERMITTENT CURRENT RATING CONDUCTOR MATERIAL LENGTH ft WEIGHT lbs V-A Ampere Ampere Galv. Steel. (. kg) V-A Ampere Ampere Galv. Steel. (. kg) V-AL Ampere Ampere Copper / Steel. (. kg) V-A Ampere Ampere Copper. (. kg) UNIVERSAL -BAR CAT. NO. CONTINUOUS CURRENT RATING INTERMITTENT CURRENT RATING CONDUCTOR SECTIONS Complete long sections include two knurled connector pins and F ( C) rated thermoplastic insulating cover. TEMPERATURE CONSIDERATIONS A high temperature insulating cover rated for F ( C) is also available To order, add the suffi x HT to the CAT. number. CONDUCTOR MATERIAL LENGTH ft WEIGHT lbs -A Ampere Ampere Galv. Steel. (. kg) -A Ampere Ampere Galv. Steel. (. kg) -AL Ampere Ampere Copper / Steel. (. kg) -A Ampere Ampere Copper. (. kg) SPECIAL APPLICATIONS Consult the factory for information and pricing on the following:. Curved conductor sections. Corrosion resistant - stainless steel conductors are available

4 Page FESTOON & CONDUCTOr SYSTEMS CONDUCTOR SECTIONS FOR,, OR AMP SYSTEMS CONDUCTION SUPPORTS Thermoplastic snap-in type hangers and anchor hangers provide for an additional level of insulation as well as rigid support. of the conductor sections. An anchor hanger should be used on systems less than (m) in length, at all transfer points/interlocks and where the conductor movement must be controlled or restricted. Steel type hangers are also available. Determine if the System is to be Side Entry (Lateral Mount) or Bottom Entry (Vertical Mount) and consult the Mounting Table (Right). SYSTEM MOUNTING V-BAR -BAR Amp Side Entry* () Amp Bottom Entry () () Amp Side Entry* () Amp Bottom Entry () () Amp Side Entry* () Amp Bottom Entry () () Amp Side Entry* () Amp Bottom Entry () () *V-BAR is recommended on all Side Entry Systems. NOTE: Expansion sections must be staggered when conductor spacing is less than. V-BAR CAT. NO. -BAR INVERTED V-BAR and UNIVERSAL -BAR EXPANSION SECTIONS CONTINUOUS CURRENT RATING INTERMITTENT CURRENT RATING CONDUCTOR MATERIAL LENGTH ft WEIGHT lbs V-E -E Ampere Ampere Galv. Steel. (. kg) V-E -E Ampere Ampere Galv. Steel. (. kg) V-EL -EL Ampere Ampere Copper / Steel. (. kg) V-E -E Ampere Ampere Copper. (. kg) EXPANSION CONSIDERATIONS CONDUCTOR MATERIAL NOTE: V-BAR and -BAR Expansion Sections have one. gap. Therefore, for every F temperature change, install the expansion section as follows:. Galvanized Steel and Stainless Steel Conductors - Every (m) ex: center of (m) run.. Copper Conductors - Every (m).. All Systems - At building expansions. COEF. OF LINEAR EXPANSION PER F (inches) LINEAR EXPANSION PER RUN PER F TEMPERATURE CHANGE Galv. Steel and Stainless Steel.. Copper.. HUBBELL CANADA LP

5 FESTOON & CONDUCTOr SYSTEMS Page V-BAR CONDUCTOR ACCESSORIES FOR,, OR AMP SYSTEMS Hanger Assemblies for Inverted V-Bar Systems V-H Single Non-Metallic Snap-in (all sys). (. kg) V-SH Single Steel Bolt-on (all sys). (. kg) Anchor Hanger Assemblies for Inverted V-Bar Systems V-HA Non-Metallic Snap-in w/ Nylon Drive Rivet (all sys). (. kg) Anchor Hangers should be used on all systems less than (m) in length, at all transfer points / interlocks and where the conductor movement must be controlled or restricted. Power-Feed Assembly for Inverted V-Bar Systems End Caps for Inverted V-Bar Systems V-PF ampere (for & amp sys). (. kg) V-PF ampere (for & amp sys). (. kg) Joint Cover for Inverted V-Bar Systems V-JC F ( c) Orange (Standard)*. (. kg) V-JCHT F ( C) Yellow for High Temp *. (. kg) V-JC-G Green for Ground Bar. (. kg) * Insulating joint covers are fi eld installed over each joint to guard against accidental contact. One joint cover is required with each conductor section. Transfer Caps V-TC Pick-Up Guide Assembly Molded plastic caps in lieu of end caps at transfer points (interlocks) along the conductor run (all systems). (. kg) CAT. NO. SYSTEM WEIGHT lbs V-EPG for amp system. (. kg) V-EPG for amp system. (. kg) V-EPG for amp system. (. kg) V-EPG for amp system. (. kg) Non-metallic guide with (.m) conductor bar, polycarbonate hangers and a transfer cap for guiding collector assemblies onto the conductor system after traveling free air. V-EC fi ts over exposed ends of conductor (all sys). (. kg) Isolation Piece V-IJ for amp system. (. kg) V-IJ for amp system. (. kg) Used to interrupt power and isolate an area of the system. Connector Tool V-T Used to draw two conductor sections together (all systems). (. kg)

6 Page FESTOON & CONDUCTOr SYSTEMS -BAR CONDUCTOR ACCESSORIES FOR,, OR AMP SYSTEMS Hanger Assemblies for Universal -Bar Systems -H Single Non-Metallic Snap-in (all sys). (. kg) -SPH Single Spring Steel (all sys). (. kg) Anchor Hanger Assemblies for Universal -Bar Systems -HA Non-Metallic Snap-in w/ Nylon Drive Rivet (all sys). (. kg) Anchor Hangers should be used on all systems less than (m) in length, at all transfer points / interlocks and where the conductor movement must be controlled or restricted. Power-Feed Assembly for Universal -Bar Systems End Caps for Universal -Bar Systems -PF ampere (for & amp sys). (. kg) -PF ampere (for amp sys). (. kg) -PF ampere (for amp sys). (. kg) Joint Cover for Universal -Bar Systems -JC F ( c) Orange (Standard)*. (. kg) -JCHT F ( C) Yellow for High Temp *. (. kg) -JC-G Green for Ground Bar. (. kg) * Insulating joint covers are fi eld installed over each joint to guard against accidental contact. One joint cover is required with each conductor section. Transfer Caps -TC Pick-Up Guide Assembly Molded plastic caps in lieu of end caps at transfer points (interlocks) along the conductor run (all systems). (. kg) CAT. NO. SYSTEM WEIGHT lbs -EPG for amp system. (. kg) -EPG for amp system. (. kg) -EPG for amp system. (. kg) -EPG for amp system. (. kg) Non-metallic guide with (.m) conductor bar, polycarbonate hangers and a transfer cap for guiding collector assemblies onto the conductor system after traveling free air. -EC fi ts over exposed ends of conductor (all sys). (. kg) Isolation Piece -IPK for amp system. (. kg) -IPK for amp system. (. kg) Used to interrupt power and isolate an area of the system. Connector Tool -T Used to draw two conductor sections together (all systems). (. kg) HUBBELL CANADA LP

7 FESTOON & CONDUCTOr SYSTEMS Page MOUNTING BRACKETS Mainline / Top Running Crane Applications -Web Mounting (Bottom Entry Systems) Nomenclature of Mounting Brackets BK - F A BK = Bracket STYLE OF MOUNTING F = Top Flange Mount W = Web Mount L = Web Mount Side Entry OVERALL LENGTH IN INCHES FLANGE THICKNESS FOR CLAMP ON FLANGE MOUNTING BRACKETS (Not Used With Web Mounting) A =. B =. C =. D =. NOTE: Hangers are ordered separately. Monorail / Underhung Crane Applications -Flange Mounting (Bottom Entry Systems) -Weld-on Type or Clamp-on Type X Side Entry Systems -Web Mounting Bracket (Side Entry Systems). Spacing. Spacing CAT. NO. X-DIMENSION WEIGHT lbs BK-W ¼. (. kg) BK-W ¼. (. kg) BK-W ¼. (. kg) BK-W ¼. (. kg) BK-FA with V-H Hangers CAT. NO. X-DIMENSION WEIGHT lbs BK-F. (. kg) BK-F. (. kg) BK-F. (. kg) NOTE: Hangers are ordered separately. BK-L CAT. NO. No. CONDUCTORS WEIGHT lbs BK-L (. spacing). (. kg) BK-L- (. spacing). (. kg) BK-L- (. spacing). (. kg)

8 Page FESTOON & CONDUCTOr SYSTEMS COLLECTORS FOR,, OR AMP SYSTEMS Amp V-Bar Collector Assembly V-SC Amp -Bar Collector Assembly C-SC Amp V-Bar Collector Assembly V-SC Amp -Bar Collector Assembly C-SC Amp Tandem V-Bar Collector Assembly V-STC DESCRIPTION COMPLETE SINGLE SHOE COLLECTORS Minimum Spacing Side-By-Side Minimum Spacing Staggered Amp Bottom Entry (Vertical Mount) Amp Bottom Entry (Vertical Mount) Amp Side Entry (Lateral Mount) Amp Side Entry (Lateral Mount) COMPLETE DOUBLE SHOE COLLECTORS Minimum Spacing Side-By-Side Amp Bottom Entry (Vertical Mount) Amp Bottom Entry (Vertical Mount) Amp Side Entry (Lateral Mount) Amp Side Entry (Lateral Mount) COLLECTOR HEADS (Shoe, Holder, Clevis & Pigtail Assy) Amp Amp V-BAR.. V-SC V-SC V-SC V-SC. V-STC V-STC V-STC V-STC V-SCH- V-SCH- STANDARD -BAR.. C-SC C-SC None None. C-STC C-STC None None C-SCH- C-SCH- CONTACT SHOES Amp & Amp (-/ long) V-CS- C-CS- CONTACT SHOE HOLDERS C-VCSH- C-CSH- COLLECTOR EXTENSION SPRINGS C-SCS C-SCS COLLECTOR ARM CASTINGS C-SCA C-SCA COLLECTOR MOUNTING POSTS Square Bar Welded to Mounting Plate Amp Tandem -Bar Collector Assembly C-STC All Collectors #C-CMP HUBBELL CANADA LP

9 FESTOON & CONDUCTOr SYSTEMS Page ENGINEERING DATA. VOLTAGE DROP CALCULATIONS A. Single Phase - A.C. Voltage Drop = x Amps x Zac x distance in feet from power feed. B. Three Phase - A.C. Voltage Drop =. x Amps x Zac x distance in feet from power feed. C. Direct Current Voltage Drop = x Amps x Rdc x distance in feet from power feed.. HORSEPOWER CONVERSION TO AMPS Induction-Type Squirrel-Cage and Wound Rotor Motors SINGLE-PHASE AC CYCLES AMPERES H.P. V V ½ ½ The ampere rating of motors vary somewhat depending on the type of motor. The data tabulated can be considered average for R.P.M. normal torque motors. For slower speed motors, the ampere ratings may be approximately % to % higher. For the case of high-torque squirrel-cage motors, the ampere rating will be at least % higher than the values given above the corresponding -volt ratings shown. For more exact data, refer to motor nameplate ratings. THREE-PHASE AC CYCLES AMPERES TYPICAL -CONDUCTOR SYSTEM LAYOUT SYSTEM D.C. RESISTANCE (Rdc.) A.C. IMPEDANCE* (Z ac) Amp. ohms / Ft.. ohms / Ft.. / MTR. / MTR Amp. ohms / Ft.. ohms / Ft.. / MTR. / MTR Amp. ohms / Ft.. ohms / Ft.. / MTR. / MTR Amp. ohms / Ft.. ohms / Ft.. / MTR. / MTR DIRECT CURRENT AMPERES H.P. V V V H.P. V V..... ½. ½ ½ ½

10 Page FESTOON & CONDUCTOr SYSTEMS MOUNTING METHODS / DIMENSIONS BOTTOM ENTRY (WEB MOUNT) TYPICAL INSTALLATIONS SIDE ENTRY (WEB MOUNT) ( mm) BOTTOM ENTRY (FLANGE MOUNT) CLAMP ON TYPE ¾ ( mm) min ( mm) min ( mm) Collectors: ½ ( mm) V-BAR X DIMENSION -BAR APPLICATION Minimum Recommended Minimum Recommended Adjacent.... Staggered.... Power Feeds: Adjacent.... Staggered.... Expansion Assemblies: Adjacent.... Staggered.... When Insulators Are Used:.... HUBBELL CANADA LP

11 FESTOON & CONDUCTOr SYSTEMS Page FESTOONS Lock n Roll FESTOON TROLLEYS Parts slide together, lock automatically and the trolley is ready to roll. No fasteners to drop or lose. Removal or replacement is just as easy. Pre-engineered kits take the mystery out of festooning. Each kit includes everything you need. Just add cable or hose. Also available with tool hanger. INSTALL QUICKLY SLIDE/LOCK TOGETHER To install trolley Place top section in position on wire rope. Slide sections together until they snap (lock) in place. NOTE: Sections may be assembled in only one way. Slide un-blocked end into un-blocked end. Do not force. REMOVE EASILY Pry gently. Do not turn screwdriver. PRY GENTLY, SLIDE APART WRS- SINGLE HOOK TROLLEY Includes steel Labyrinth tool hook. Molded nylon trolley is. long. Wheels are molded Delrin thermoplastic. Includes one steel labyrinth hook for tool mounting. Trolley may be installed on existing wire rope through /" O.D. without unhooking and restretching rope. Weight: oz (.kg). WRS- SINGLE HOOK TROLLEY with HOSE CONNECTOR Wire rope, tool balancer and air hose not included. Same as #WRS- trolley plus longer tool hook and /" air hose connector. Weight: oz (.kg). To remove Insert straight bladed screwdriver into slot beside cable opening (not slit on side of trolley) and pry gently as shown above. Do not turn screwdriver. Slide Apart. NO FASTENERS REQUIRED Fits standard Wire Rope from /" thru /" FRT- For round cable or hose,." thru." (-mm) O.D. Fits." I.D. hose, v cable #/-, #/- or #/ FRT- For round cable or hose,." -." (-mm) O.D. Fits." I.D. hose. Special consideration should be given to large cable/hose applications. FRT- For round cable or hose,." thru." (-mm) O.D.."-." (-mm) I.D. hose, v cable #/-, #/-, #/-, #/- FFT- For flat cable to." x." ( x mm) PVC jacketed cable #/-, #/-, #/-, #/, #/, #/, and #/

12 Page FESTOON & CONDUCTOr SYSTEMS Kits feature trolleys and include all necessary wire rope and hardware for complete festoon system. Cable or hose not included and must be ordered separately to suit application. Wire rope supplied for " loop depth plus extra for fastening at both ends. Kit Selection Procedure: You must know: CABLE or HOSE: Use appropriate model chart for type (round or flat) cable/hose. If round, choose correct saddle size (FR, FR or FR)*. LOOP DEPTH (LD): " loop and " loop shown for planning purposes. Final loop depth should be between these two examples. With a given number of trolleys, longer loop depth = longer travel. However, loop depth is often dictated by available clearance beneath wire rope. ACTIVE TRAVEL (AT): Select kit which best fulfills requirements. If your system length must be longer than system length specified for active travel length you require, order by system length so wire rope supplied with kit will not be too short. NOTE: Cable or hose are NOT INCLUDED. Order, separately, footage shown on model chart plus length needed at each end for hook-up. FESTOONS NYLON TROLLEY FESTOON KITS - WIRE ROPE FLAT CABLE KITS ROUND CABLE & HOSE KITS FIXED CABLE (FC) ACTIVE TRAVEL AT LOOP DEPTH For planning purposes.() " " KIT NO. (PRICE) Maximum cable size:." x." ( x mm) () MINIMUM CABLE REQUIRED length listed in chart is enough for ACTIVE TRAVEL only, measured centerline to centerline; see diagrams below. ADD cable or hose to each end as required for hook-up to your system. () ACTIVE TRAVEL, SYSTEM LENGTH and MINIMUM CABLE values on charts are for " or " loop depths and are provided as planning guide only. Kits include necessary components for festoon system with " loop depth at system length shown. Loop depth may be varied to suit application. Storage Distance (SD) System Length (SL) Active Travel (AT) C L C L C L ORDER FLAT CABLE SEPARATELY SYSTEM LENGTH SL LOOP DEPTH For planning purposes.() " " MOVING CABLE (MC) Loop Depth (LD) KIT NUMBER EXPLANATION STORAGE DISTANCE SD MINIMUM. May be greater with stiff cable or short loop. () MINIMUM CABLE REQUIRED LOOP DEPTH For planning purposes.() " " ' ' FF ' ' " ' ' ' ' FF ' ' " ' ' ' ' FF ' ' " ' ' ' ' FF ' ' " ' ' ' ' FF ' ' " ' ' ' ' FF ' ' " ' ' ' ' FF ' ' " ' ' Example: FF Type Saddle size Number Trolleys (Flat cable) (."h x."w) (Three) Definitions AT = Active Travel: Distance moving end must travel to do job. SL = System Length: Anchor-point to anchor-point of wire rope. SD = Storage Distance: Wire rope hardware and trolleys butted together. LD = Loop Depth: Maximum height of loop formed by cable or hose. FIXED CABLE (FC) ACTIVE TRAVEL AT LOOP DEPTH For planning purposes.() " " Storage Distance (SD) System Length (SL) Active Travel (AT) C L C L Loop C L ORDER ROUND CABLE OR Depth HOSE SEPARATELY (LD) MOVING CABLE (MC) KIT NUMBER EXPLANATION Example: FR * Type Saddle size Number Trolleys (Round cable/hose) (."." dia.) (Three) * Saddle sizes: Models shown on chart above are for." /" dia. cable only. For larger diameters, use or at end of number, as shown here. FR =." to." ( mm) OD cable/hose. FR =." to." ( mm) OD cable/hose. OD FR =." to." ( mm) OD cable/hose. Kit Components KIT NO. (PRICE) Maximum cable size:." x." ( x mm) SYSTEM LENGTH SL LOOP DEPTH For planning purposes.() " " STORAGE DISTANCE SD MINIMUM. May be greater with stiff cable or short loop. () MINIMUM CABLE REQUIRED LOOP DEPTH For planning purposes.() " " ' ' FR* ' ' " ' ' ' ' FR* ' ' " ' ' ' ' FR* ' ' " ' ' ' ' FR* ' ' " ' ' ' ' FR* ' ' " ' ' ' ' FR* ' ' " ' ' ' ' FR* ' ' " ' ' Wire Rope, length to suit SL Tow Clamp/Clip () Hardware as required Intermediate trolleys, by model Bumper Stop () Tension Bracket, optional. End Clamp () Tow arm bracket, optional. HUBBELL CANADA LP

13 FESTOON & CONDUCTOr SYSTEMS Page FESTOONS STEEL TROLLEY FESTOON KITS - WIRE ROPE The quickest way to select a Tag Line festoon system is to use kits. For single cables or hoses, select the number of trolleys (middle two digits) for your travel - all the necessary parts come in the box. Add exact cable/hose for your job and it s finished. SELECTING A KIT: STEP Determine Active Travel (AT) required and choose the appropriate kit from either the Flat Cable (WF) or Round Cable/hose (WR) table. STEP Loop depth is assumed at " for all kits. Adjust to suit. Longer loop depth provides greater Active Travel, shorter loop depth provides less Active Travel. NOTE: Wire rope in kits is sufficient for System Length (SL) shown plus amount needed for securing at each end. If longer loop depth is to be used, order longer kit. STEP Cable/hose NOT INCLUDED. Order separately length shown on table plus amount needed at each end for hook up to your system. FLAT CABLE KITS KIT NUMBER WF-- ' ' " ' " WF-- ' ' " ' " WF-- ' ' " ' " WF-- ' ' " ' " WF-- ' ' " ' " WF-- ' ' " ' " WF-- ' ' " ' " WF-- ' ' " ' " KIT NUMBER EXPLANATION Example: WF Type Number Trolleys Loop Depth (Flat cable) (Three) (") ROUND ** CABLE & HOSE KITS KIT NUMBER ACTIVE TRAVEL "AT" ACTIVE TRAVEL "AT" CABLE/ HOSE MIN.* CABLE/ HOSE MIN.* STORAGE LENGTH SD STORAGE LENGTH SD SYSTEM LENGTH SL SYSTEM LENGTH SL WR-- ' ' " ' " WR-- ' ' " ' " WR-- ' ' " ' " WR-- ' ' " ' " WR-- ' ' " ' " WR-- ' ' " ' " KIT NUMBER EXPLANATION Example: WR Type Number Trolleys Loop Depth (Round cable) (Three) (") Definitions AT = Active Travel: Distance moving end must travel to do job. SL = System Length: Anchor-point to anchor-point of wire rope. SD = Storage Distance: Wire rope hardware and trolleys butted together. LD = Loop Depth: Maximum height of loop formed by cable or hose. FIXED CABLE (FC) Storage Distance (SD) Storage Distance (SD) System Length (SL) Kit Components Wire Rope, length to suit SL Hardware as required Intermediate trolleys, by model End Clamp () Active Travel (AT) C L C L C L Loop Depth (LD) FIXED CABLE (FC) ORDER FLAT CABLE SEPARATELY MOVING CABLE (MC) * Minimum length of cable/ hose listed in charts above is enough for travel only. Add length needed at each end for hook-up to your system. System Length (SL) Active Travel (AT) Loop C L C L C Depth L ORDER ROUND CABLE OR HOSE SEPARATELY (LD) MOVING CABLE (MC) * Minimum length of cable/ hose listed in charts above is enough for travel only. Add length needed at each end for hook-up to your system. ** WR trolleys have saddles to handle cable or hose up to." O.D. (/" I.D. hose). Tow Clamp/Clip () Bumper Stop () Tension Bracket, optional. Tow arm bracket, optional.

14 Page FESTOON & CONDUCTOr SYSTEMS FLAT CABLE FESTOON COMPONENTS. (). (). (). (). () () () dia.. (). () max.. (). () () dia. STEEL TROLLEY W FC Description: Zinc plated steel with dual nylon wheels. Zinc plated steel cable clamp. ROUND CABLE & HOSE FESTOON COMPONENTS Dia. Range A MODEL NUMBER W-RC- W-RC- W-RC-. () () dia. B. (). () D. (). (). () Dia. Range A.. () (). (). () FESTOONS ADD TO FESTOON KITS OR BUILD FROM SCRATCH STEEL OR Lock n Roll TROLLEYS COMPONENTS - Wire Rope Festoon (). (). () max.. () dia. B. ().() D.() dia. () dia.. () Lock n Roll TROLLEY FFT- Description: Fiberglass reinforced molded nylon with zinc plated steel cable clamp.. () Dia. Range A. (). (). (). () TOW ARM. () max. TOW ARM B. (). (). () TOW CLAMP W FT Description: Steel with zinc plating. D () dia.. (). () Dia. Range A. (). (). (). (). (). () () () B. () dia.. (). () max.. () dia.. () D () dia. END CLAMP W FE Description: Steel with zinc plating. STEEL TROLLEY Lock n Roll TROLLEY TOW CLAMP END CLAMP Description: Zinc plated steel with dual nylon wheels. Zinc plated steel cable clamp. OPTIONAL Components Flat Cable, Round Cable, Hose, Connectors: see CABLE & HOSE DATA. Tension Bracket W BR Anchor ends of wire rope and fixed end of festoon. () () *CABLE O.D. A.. ( ).. ( ).. ( ).() DIA. () () HOLES (). (). () B. (). (). () () D. (). (). () () () () MODEL NUMBER FRT- FRT- FRT- Description: Fiberglass reinforced molded nylon with zinc plated steel cable clamp. * For type of hose or cable included in each O.D. range, refer to previous pages or CABLE & HOSE DATA..() DIA. () HOLES () *CABLE O.D. A.. ( ).. ( ).. ( ) Tow Arm W TA Use on moving end of festoon with Tow Clamp (above).. () B. (). (). (). () D. (). (). () () (). () dia. () HOLES. () MODEL NUMBER *CABLE O.D. A () B D W-RT-.... ( ) () () W-RT-.... ( ) () () W-RT-.... ( ) (. () Description: Steel with zinc plating. MODEL NUMBER *CABLE O.D. A B. () D W-RE-.... ( ) () () W-RE-.... ( ) ( () W-RE-.... ( ) ( () Description: Steel with zinc plating. Wire Rope W WR." OD Nylon-coated Wire Rope; wt.. lbs/ft. Hardware Kit W HW Includes: () " ID x " lg x." body eye bolts w/ hex nuts, () galv. steel thimbles, () galv. steel clips, () bumper stop (neoprene rubber); wt.. lbs. HUBBELL CANADA LP

15 FESTOON & CONDUCTOr SYSTEMS Page FESTOONS SPECIALLY DESIGNED FOR OVERHEAD CRANES STEEL TRACK FESTOON SYSTEM KITS Install a high speed, smooth operating festoon system on an overhead crane or similar application. Kits include all required parts; track and trolleys, mounting clamps, cross support arms, even electrical cable which has been pre-installed on the trolleys. To install, clamp cross arms to beam or other support, affix track to support beams, roll trolleys into track and make electrical connections on each end. It s that simple. It s that fool-proof. Kits also available without cross arms and with spark resistant trolleys. Refer to model charts on following pages for system lengths and cables available. TRACK BRACKET THREE PIECES Supports track to cross arms. BEAM CLAMPS Fasten cross arms to I-beam. Includes track nuts. CROSS ARMS Support festoon track. NOTE: Models with cross arms only. TOW TROLLEY (Cross Conductor Kit Only) Last trolley on moving end of system. FIXED CABLE CLAMP Secures cable and acts as stop on non-moving end. CROSS ARM SET SCREW CROSS ARM ANCHOR BRACKET WELDMENT Use one at each end of track. TRACK SPLICE Ends of both track sections must be visible through peep hole to assure secure splice. INTERMEDIATE TROLLEYS JUNCTION BOX TROLLEY (Push Button Kits only) Has twin trolleys. Used with push button control station at moving end of festoon system. JUNCTION BOX PENDANT CABLE (not included) PENDANT PUSH BUTTON CONTROL STATION (not included)

16 Page FESTOON & CONDUCTOr SYSTEMS FESTOONS Gauge Track Festooned Push Button (less pendant) Conductor Flat Cables (#-C & #-C) CRANE SPAN W/cross arms W/O cross arms* ' ' ' ' ' ' ' ' ' ' HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA SYSTEM INCLUDES: Roller Track ( foot sections) Track Splice Track Bracket* Anchor Bracket* Cross Arms (")* Locking Beam Clamp End Stop Fixed Cable Clamp Control Trolley Intermediate Trolley Control Cable #-c (length = system + hook-up) Flat Cable Connector Junction Box Assembly CRANE SPAN W/cross arms W/O cross arms* SYSTEM INCLUDES: Roller Track ( foot sections) Track Splice Track Bracket* Anchor Bracket* Cross Arms (")* Locking Beam Clamp End Stop Fixed Cable Clamp Tow Trolley Intermediate Trolley Power Cable #-C (length = system + hook-up) Control Cable #-c (length = system + hook-up) Flat Cable Connector CRANE SPAN W/cross arms W/O cross arms* SYSTEM INCLUDES: Roller Track ( foot sections) Track Splice Track Bracket* Anchor Bracket* Cross Arms (")* Locking Beam Clamp End Stop Fixed Cable Clamp Tow Trolley Intermediate Trolley Power Cable #-C (length = system + hook-up) Control Cable #-c (length = system + hook-up) Flat Cable Connector * Cross arms, track brackets and anchor brackets not included. Gauge Track Cross Conductors Conductor Flat Cables (#-C & #-C) ' ' ' ' ' ' ' ' ' ' HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA Gauge Track Cross Conductors Conductor Flat Cables (#-C & #-C) ' ' ' ' ' ' ' ' ' ' HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HUBBELL CANADA LP

17 FESTOON & CONDUCTOr SYSTEMS Page FESTOONS Gauge Track Cross Conductors Conductor Flat Cables (#-C & #-C) CRANE SPAN W/cross arms W/O cross arms* ' ' ' ' ' ' ' ' ' ' HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA SYSTEM INCLUDES: Roller Track ( foot sections) Track Splice Track Bracket* Anchor Bracket* Cross Arms (")* Locking Beam Clamp End Stop Fixed Cable Clamp Tow Trolley Intermediate Trolley Power Cable #-C (length = system + hook-up) Control Cable #-c (length = system + hook-up) Flat Cable Connector Gauge Track Cross Conductors Conductor Flat Cables (#-C & #-C) SYSTEM INCLUDES: CRANE SPAN W/cross arms W/O cross arms* Roller Track ( foot sections) Track Splice Track Bracket* Anchor Bracket* Cross Arms (")* Locking Beam Clamp End Stop Fixed Cable Clamp Tow Trolley Intermediate Trolley Power Cable #-C (length = system + hook-up) Control Cable #-c (length = system + hook-up) Flat Cable Connector Gauge Track Cross Conductors Conductor Flat Cables (#-C) CRANE SPAN W/cross arms W/O cross arms* SYSTEM INCLUDES: Roller Track ( foot sections) Track Splice Track Bracket* Anchor Bracket* Cross Arms (")* Locking Beam Clamp End Stop Fixed Cable Clamp Tow Trolley Intermediate Trolley Power Cable #-C (length = system + hook-up) Flat Cable Connector * Cross arms, track brackets and anchor brackets not included. ' ' ' ' ' ' ' ' ' ' HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA ' ' ' ' ' ' ' ' ' ' HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA

18 Page FESTOON & CONDUCTOr SYSTEMS FESTOONS Gauge Track Cross Conductors Conductor Flat Cables (#-C) CRANE SPAN W/cross arms W/O cross arms* ' ' ' ' ' ' ' ' ' ' HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA SYSTEM INCLUDES: Roller Track ( foot sections) Track Splice Track Bracket* Anchor Bracket* Cross Arms (")* Locking Beam Clamp End Stop Fixed Cable Clamp Tow Trolley Intermediate Trolley Power Cable #-C (length = system + hook-up) Flat Cable Connector CRANE SPAN W/cross arms W/O cross arms* SYSTEM INCLUDES: Roller Track ( foot sections) Track Splice Track Bracket* Anchor Bracket* Cross Arms (")* Locking Beam Clamp End Stop Fixed Cable Clamp Tow Trolley Intermediate Trolley Power Cable #-C (length = system + hook-up) Flat Cable Connector CRANE SPAN W/cross arms W/O cross arms* SYSTEM INCLUDES: Roller Track ( foot sections) Track Splice Track Bracket* Anchor Bracket* Cross Arms (")* Locking Beam Clamp End Stop Fixed Cable Clamp Tow Trolley Intermediate Trolley Power Cable #-C (length = system + hook-up) Flat Cable Connector * Cross arms, track brackets and anchor brackets not included. Gauge Track Cross Conductors Conductor Flat Cables (#-C) ' ' ' ' ' ' ' ' ' ' HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA Gauge Track Cross Conductors Conductor Flat Cables (#-C) ' ' ' ' ' ' ' ' ' ' HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HNA HUBBELL CANADA LP

19 FESTOON & CONDUCTOr SYSTEMS Page FESTOONS ADD TO C RAIL FESTOON KITS SHOWN ON PRECEDING PAGES COMPONENTS - C-Rail Festoon Series CF for FLAT Cable. max (). dia. (). (). (). (). (). (). () FLAT CABLE END CLAMP C-FE- Trolley Weight =. lbs. (). dia. (). max (). (). (). (). (). () FLAT CABLE TROLLEY C-FC- Trolley Weight =. lbs. dia. (). max (). (). (). (). (). (). (). (). (). (). () FLAT CABLE TOW TROLLEY C-FT- Trolley Weight =. lbs Series CR for ROUND Cable or Hose. () Dia. Range A ROUND CABLE END CLIP = C-RE- & = C-RE- Accessories for Flat and Round Kits. (). () C-RAIL TRACK SECTIONS GALVANIZED C-TR- Weight =. lbs OPTIONAL Components. () TOW ARM Attaches to your machine and inserts into Tow Trolley to tow the system.. () O.D. CODE*. (). (). (). () DESCRIPTION B *CABLE O.D. A.. ( ).. ( ). (). (). () B. (). () WGT lb. (kg). () D D. () WGT lb. (kg). (). THK (). ().dia. () Dia. Range A. () ROUND CABLE TROLLEY = C-RC- & = C-RC- O.D. CODE*. () END STOP WS-ES Weight =. lbs FLAT-TO-ROUND CABLE CONNECTOR SET. () B *CABLE O.D. A B. () Flat and Round Kits D D. () WGT lb. (kg). dia. (). () NOTCHED. COUPLER () C-CPN- Weight =. lbs. (). (). () Dia. Range A D ROUND CABLE TOW TROLLEY O.D. CODE* B = C-RT- & = C-RT- *CABLE O.D. A () (.) ( ) () () (.) ( ) () (.) ( ) () () (.) ( ) * Standard Round Kits include Trolleys & Clips with O.D. Code (fits std. / I.D. hose). MODEL NUMBER TOW ARM. () CTA- DESCRIPTION Set of Locking Plugs Go quickly and safely from flat to round cable. Consists of one each male and female plugs designed to accept flat or round cable and lock together securely. Plugs are -pole, -wire plus ground and will accommodate round cable sizes # AWG through # AWG; flat cable up to." wide. Ratings: amp, volt, phase. NEMA configuration #L-. Plugs are double-insulated plastic and resist impact, corrosion and most chemicals. MODEL NUMBER LC- COUPLER/HANGER BRACKET C-CP- Weight =. lbs B. (). () D. (). ().. () (). (). () WGT lb. (kg). (). (.. (.). (). () MULTIPLE CABLE CONNECTOR Aluminum cast connector provides a weathertight connection between multiple cables (flat and/or round) and junction box. Order un-cut (blank) model and machine fiber-board stiffener and rubber insert to suit, OR order a pre-cut connector by providing cutting pattern. DESCRIPTION. () Blank Connector Pre-cut Connector. (). (). () MODEL NUMBER MCC-U MCC-C. (). () *Please provide cutting pattern for #MCC-C.

20 Page FESTOON & CONDUCTOr SYSTEMS T-TRACK FESTOON SYSTEMS T-TRACK Heavy Duty Festoon Cable Systems are specially designed for applications where a more robust system is required to support heavier loads at wider support spacings. Made of a high strength aluminum extrusion, these systems are rugged enough to handle the most demanding applications. The track is supplied in convenient lengths which simply bolt together with a heavy duty joint assembly, and it can be curved to a minimum of (.M) at various angles if required. The trolleys roll along the outside of the track, which allows for easy inspection and changing of the rollers. These trolleys utilize the same rugged, fi eld proven rollers that are used on the C-TRACK trolleys, and they are supplied with anti-lift rollers as a standard feature. All standard trolleys feature durable steel wheels. T-Track Bolted Joint Assembly NET WGT. CAT. NO.. lbs. F-HTJ Coupling set consists of two parts. The top portion is used to bolt sections of T-Track together. Bolts are inserted through the prepunched holes in the track sections and through the coupling plate, then securely fastened on the top. The lower portion is installed through the curved section, and then tightened with set screws. T-Track Profile SECTION LENGTH NET WGT. CAT. NO. ft.. lbs./ft. F-HT ft.. lbs./ft. F-HT T-Track sections are made of a heavy duty aluminum extrusion, of / cross section. T-Track may be cut to customer specifi ed lengths. T-Track may also be curved. Consult Factory for details. T-Track Control Box Assembly TYPE NET WGT. CAT. NO. Flat dia.. lbs. F-HCB Round Med lbs. R-HCB Round Lrg lbs. R-HCBL Used to support the control box / pushbutton pendant station. Equipped with steel wheels, hardware, and cable saddle. HUBBELL CANADA LP

21 FESTOON & CONDUCTOr SYSTEMS Page T-Track Hanger Assemblies SUPPORT TYPE NET WGT. CAT. NO. Angle Iron Support Brackets. lbs. F-HTH C-Track Crossarm. lbs. F-HTEH/CT Strut Track Support Bracket. lbs. F-HTH/ST Flat or round cable saddles with hardware used to secure cable at storage end of track. One required for each run of T-Track. Round Cable Saddle shown End View T-Track End Clamp Assembly TYPE NET WGT. CAT. NO. Flat dia.. lbs. F-HTE Round Med lbs. R-HTE Round Lrg lbs. R-HTEL Flat or round cable saddles with hardware used to secure cable at storage end of track. One required for each run of T-Track. T-Track Standard Trolley Assembly TYPE NET WGT. CAT. NO. Flat dia.. lbs. F-HCA Round Med lbs. R-HCA Round Lrg lbs. R-HCAL Flat or round cable saddle. Cable may be stacked in saddle. Features anti-lift rollers and steel wheels as standard equipment. T-Track Tow Trolleys TYPE NET WGT. CAT. NO. Flat dia.. lbs. F-HCT Round Med lbs. R-HCTA Round Lrg lbs. R-HCTAL Lead trolley with fl at or round cable saddle. Insert system s tow arm to maneuver festoon cable system. End View T-Track End Stop Assembly NET WGT. CAT. NO.. lbs. F-HTS Used to stop the trolleys at the active travel end of the track. One required for each run of T-Track. T-Track Tow Arm TYPE NET WGT. CAT. NO. Flat dia.. lbs. F-HTA Round Med lbs. R-HTA Round Lrg lbs. R-HTAL Cable saddle attaches to heavy gauge steel track to mount on moving equipment which is to be electrifi ed.

22 Page FESTOON & CONDUCTOr SYSTEMS Our S-BEAM Trolleys are designed with your applications in mind. Economical, durable and expandable, our festoon cable trolley runs on various size S-beams (S x., S x., S x. - consult factory for other beam sizes). These trolleys roll on steel ball bearing wheels that have a static load capacity of lbs. each. This provides a rolling capacity of lbs at ft per minute. Multiple cable saddle configurations provide a variety of cable carrying options for single or dual fl at cable or round cable. F-IT-S/.R dia F-IT-S/.R dia Intermediate or Tow Trolley with steel saddle for round cable/hose F-IES End Stop BENEFITS OF CONSTRUCTION F-IT-S/.D Intermediate or Tow Trolley with dual fl at cable saddles F-ICE/R dia Round F-ICE/R dia Round F-ICE - single saddle dia Flat F-ICE-D - dual saddle dia Flat End Clamps with choice of trolley Steel construction with zinc fi nish for moisture protection Steel chassis expands for a range of S-beam sizes (S x., S x., S x. - consult factory for other beam sizes) Wheels are manufactured with threaded axels, bolted (not riveted) onto the chassis for easy replacement if required F-IT-S/. Intermediate or Tow Trolley with fl at cable saddle F-ITB-S/. Control Box Trolley for the push button pendant connection HUBBELL CANADA LP

23 FESTOON & CONDUCTOr SYSTEMS Page S-BEAM DRAWINGS / DIMENSIONS Front View Side View RSRHK Strain Relief Kit. dia TOW ARMS Side View. Tow Arm Front View. S-Beam X DIMENSION CATALOG NO. Tow Arm F-CTA-F Tow Arm F-CTA-F Tow Arm F-CTA-F

24 Page HUBBELL CANADA LP