Date: 2/11/2008. Subject: Compliance: (copy attached). Service Letter. style and. height. inches in crankcase NOTES: Page 1 of 7
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1 Technical Aspects are FAA Approved Date: //008 Number: L9-09F Replaces L9-09E Subject: Installation of A6 Cylinder kit, SA6000S0 Application: TCM Engines A6-, 3, 6, 6J, 7, 8, 8F, 8FJ, 8J, 9, 9F, 9FJ, 9J,, F, FJ, J, 4, 4F, 4FJ, 4J Compliance: Superior Air Parts Millennium Cylinder Power Assemblies Part no. SA6000-A0P, MUST be installed in complete sets of four, as provided in Millennium Cylinder Kit, part no.sa6000s0. The SA6000- A0P cylinders CANNOT be intermixed with original equipment manufacturer s (OEM) cylinders. This service letter shall be used to accomplish STC SE0904SC (copy attached).. Remove items 0-06 and 08-0 specified in Figure (page 4). Use the latest revision of Teledynee Continental Motors (TCM) Overhaul Manual X30008 for detailed information.. Install items 0, 0, and 06, using items 09- as specified in Figure. Use the latest revision of TCM Overhaul Manual, X30008 for detailed information. Also use the Supplemental Installation Table of Limits on page and the Recommended Test Schedule on page 3 of this Service Letter. 3. Stamp MODIFIED after the Model Number on the original TCM data plate in matching character style and height. If equired the following steps may be necessary: A. Remove data plate by removing and discarding mounting screws. B. Stamp MODIFIED after the model number in matching character style and height. C. Re-install data plate using six (6) each of Drive screw item. If the existing hole is larger than a diameter of.083 inches, a largerr drive screw may be required. If so, see specification MS38 (not included in kit). 4. Position the STC data plate, item 07, as shown in Figure (page ). Using the STC dataa plate as a template, drill four (4) mounting holes diameter inches to a minimum depth of.8±.0 inches in the crankcase. Use care not to drill through wall of crankcase. Permanently affix the STC dataa plate in its original location on the crankcase using four (4) drive screws, item, as shown in Figure. 6. Record completion of STC in the engine logbook. NOTES:. The SA6000-A 0P Power Assemblies may only bee used in complete sets (groups of four).. These Power Assemblies are NOT INTERCHANGEABLE with OEM power assemblies. The valves, seats, guides, springs, spring seats, piston,, and rings are NOT INTERCHANGEABLE with the corresponding OEM parts. 3. The engine type-certificatioengine operating procedures are not ratings are not modified. 4. The modified. Superior Ref. CR 7 Page of 7 Corporate Office 6 S. Royal Lane, Suite 00 Coppell, Texas (97)
2 Number: L9-09 F. Engine weight increases by.7 pounds. The installer should account for any effect on weight and balance. 6. An airframe STC is not required for installation of an engine modified by STC SE0904SC. 7. SA6000-A0P Power Assembly parts is listed in Table II. 8. Some early model A6 engines may have cast aluminum valve covers which requiree AN Fillister head screws for attachment (not included in kit). Supplemental Installation Table of Limits The following measurements are in inches: New Parts Minimum Piston ( SA600) to Cylinder Bore Clearance Above First Land.038L Above Second & Third Land.034L Top of Skirt.0L Bottom of Skirt.009L Maximum.04L.038L.0L.0L Piston Ring Top (SA60) Piston Ring nd (SA60) Piston Ring Oil (SA630) Piston Ring Top (SA60) Piston Ring nd (SA60) Piston Ring Oil (SA630) Piston Pin (SA3086) Piston Pin Assembly in Cylinder Piston Pin in Piston Piston Pin in Connecting Rod Piston Ring Side Clearance.006L.00L.00L Piston Ring End Gap L.000L.004L.008L.007L.004L L.0007L.00L Page of 7 Corporate Office 6 S. Royal Lane, Suite 00 Coppell,, Texas (97)
3 Number: L9-09 F RECOMMENDED TEST SCHEDULE * Period 3 Time ( Minutes) 0** RPM Warm up ± Idle Cooling Period Stop engine, drain oil, and weigh oil in for oil consumption determination. SUPPLEMENTAL OIL CONSUMPTION DETERMINATION * Period Time ( Minutes) 0** 0 RPM Warm up to Full Throttle Check Magnetos 00 ± Idle Cooling Period Stop engine, drain oil, weigh, and record engine oil consumption. Magneto drop shall be taken after completion of oil consumption run. Oil consumption at maximum rate of lbs per / hour is acceptable. * Install spark plug base thermocouples on all cylinders too monitor CHT for enginee run-in. ** Do not begin period until oil reaches 0 F. Maximum oil temperature is 0 F. Maximumm cylinder head temperature at anytime during run-in is 00 F. Page 3 of 7 Corporate Office 6 S. Royal Lane, Suite 00 Coppell,, Texas (97)
4 Number: L9-09 F Figure Page 4 of 7 Corporate Office 6 S. Royal Lane, Suite 00 Coppell,, Texas (97)
5 Number: L9-09 F Figure Figure 3 Page of 7 Corporate Office 6 S. Royal Lane, Suite 00 Coppell,, Texas (97)
6 Number: L9-09 F QTY 4 4 TABLE II SA6000-A0P POWER ASSEMBLY PART NUMBER DESCRIPTION SA600 HEAD, CYLINDER SA6030 BARREL SA00- GUIDE, EXHAUST SA009- GUIDE, INTAKE SA670 SEAT, EXHAUST SA60 SEAT, INTAKE MS908-0/- INSERT, HELICAL COIL SA949 M0 BUSHING, ROCKERR SHAFT SA STUD, INTAKE SA40 STUD, EXHAUST SA84 TUBE, PUSH ROD MS093- PLUG, PIPE SA660 VALVE, EXHAUST SA640 VALVE, INTAKE SA406 SEAT, SPRING, INTAKE SA4044 SEAT, SPRING, EXHAUST SA409 SPRING, VALVE SA698 SPRING, VALVE SA696 SEAT, VALVE SPRING SA36 KEEPER,, VALVE SA00-T GASKET SET, SINGLE CYLINDER SA600 PISTON SA6-SC RING SETT SA00-HDW HARDWARE KIT Page 6 of 7 Corporate Office 6 S. Royal Lane, Suite 00 Coppell,, Texas (97)
7 Number: L9-09 F Page 7 of 7 Corporate Office 6 S. Royal Lane, Suite 00 Coppell,, Texas (97)
CYLINDER/STUD ASSEMBLY APPLICATIONS CYLINDER/VALVE ASSEMBLY
Technical Aspects are FAA Approved Number: L93-02 H Replaces L93-02 G Date: 10/20/2005 Subject: Overhaul and repair for SA10200-A1 Cylinder Stud Assy. Engine Applications: (See Note) CYLINDER/STUD ASSEMBLY
APPLICATIONS - Textron Lycoming Engines. (see Service Letter No A) LO-360-E1A6D (see Service Letter No A)
Technical Aspects are FAA Approved Number: L98-08 D Replaces L98-08 C Date: 04/18/2005 Subject: Overhaul and repair of SL32000WH and SL36000WH Cylinder. Application: CYLINDER ASSEMBLY SL32000WH-A1 Stud
Overhaul and repair procedures for the SL54002-A1 Wide Flange, Up Exhaust, Cylinder Stud Assemblies.
Technical Aspects are FAA Approved Date: 04/18/05 Number: L00-02 Replaces L00-02 B Subject: Overhaul and repair procedures for the Wide Flange, Up Exhaust, ylinder Stud Assemblies. Application: YLINDER
Any time the above cylinders are removed for overhaul or repair.
Technical Aspects are FAA Approved Number: L97-03 D Replaces L97-03 C Date: 04/18/2005 Subject: Overhaul and repair of SL32000NA Cylinders. Application: CYLINDER & VALVE ASSEMBLY SL32000NA-A1 Stud Assembly
Service Instruction ENGINE COMPONENTS, INC.
Title: Service Instruction ENGINE COMPONENTS, INC. S.I. No.: 98-2 Page: 1 of 8 Issued: 11/23/98 Revision: 4 (02/25/08) Technical Portions are FAA DER Approved. 1.0 PURPOSE: Continued Airworthiness Instructions
Overhaul and repair procedures for the following Standard Cast Cylinder Stud Assemblies and Cylinder Valve Assemblies:
Technical Aspects are FAA Approved Number: L00-13 C Replace L00-13 B Date: 04/29/2005 Subject: Overhaul and repair procedures for the following Standard Cast Cylinder Stud Assemblies and Cylinder Valve
TIME OF COMPLIANCE: At owner s discretion or when part replacement is necessary.
52 Oliver Street Williamsport, PA. 770 U.S.A. Telephone + (877) 839-7878 (U.S. and Canada) Telephone + (570) 327-7222 (International) Fax + (570) 327-70 Email Technicalsupport@lycoming.com www.lycoming.com
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CSB 665A TECHNICAL PORTIONS FAA APPROVED
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ISSUE DATE REVISION DATE PAGE NO REVISION
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FORM MS 0323 08/07/2008 REPLACES FORM MS 0323 06/06/2008 FILE IN SECT. 2 OF SERVICE MANUAL 93400 Illustrated Parts List Model Series 93400 TYPE NUMBERS 0010 through 1286. TABLE OF CONTENTS Air Cleaner.........................
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