BLADE TST 08 PC 004. PT Astra Honda Motor

Transcription

1 BLADE PT Astra Honda Motor

2 D A F T A R I S I PETUNJUK PEMAKAIAN 1 KELOMPOK MESIN 2 KELOMPOK RANGKA INDEKS PART NUMBER 4 INDEKS DESCRIPTION 5

3 PETUNJUK PEMAKAIAN PARTS CATALOG Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA BLADE I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan. 1 Nomor-nomor yang dibutuhkan : (a) Parts mesin : Part Number dan Nomor seri mesin (b) Parts rangka : Part Number dan Nomor seri rangka (c) Parts karburator : Part Number dan Nomor identifkasi karburator 2. Perubahan-perubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya. Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date. II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts) Nomor fungsi Nomor Kode warna dan komponen kode Kode subkontraktor model Kode modifikasi (contoh) Baut-baut, mur-mur dan standar parts lain. Nomor fungsi Dimensi Pengerjaan permukaan dan tipe secara kimiawi SO 1

4 1 2. Kode warna Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan. Kode warna pabrik seperti FMB, PFW, ABM dsbnya secara langsung menunjukkan warna part seperti ditunjukkan pada tabel berikut : Kode Warna Kode pabrik Kode HONDA FMB FMK FMI FMH NH-1 R-201 RP-140M NH-11M Warna Black Magna Red Vortex Purple Metalic Starlight Silver Metalic. Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY... Assembly L.E.D... Light emitting diode COMP... Complete. MPH... Miles per hour R... Right L (100L)... Link(100 Links) L.... Left A.C... Alternating current STD... Standard D.C... Direct current MM... Milimeter IN... Inlet G... Gram EX.... Exhaust T(22)... Tooth (22Teeth) FR... Front A... Ampere RR... Rear V... Volt Hex... Hexagonal W... Watt A.M... Attaching mark WL... With labelling T.M... Transcript mark WOL.... Without labelling C.D.I... Capacitive KPH... Kilometers per hour Discharge Ignition 4. Dimensi-dimensi Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes). Part Contoh Pengertian Bolt (Screw) 6x12 diameter 6mm, panjang 12mm Pin 8x14 diameter 8mm, panjang 14mm O-Ring 9.5x1.6 diameter 9,5mm, tebal 1,6mm Oil seal 14x24x5 diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm Tube 5x10 diameter dalam 5mm, panjang 10mm 5. Parts yang digantikan oleh part lain Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut. Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun. 6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah. 7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan. 8. Illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya. 9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini. Model Kode daerah pemasaran Tipe No. Seri Mesin yang berlaku mulai No. Seri Rangka yang berlaku mulai No. Identifikasi Karburator yang berlaku ANF110 2IN Indonesia JBB*E******* MH1JBB****K****** PB7UA A * Dari nomor identifikasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah PB7UA A A KC 2

5 11. Lokasi nomor seri pada sepeda motor NOMOR SERI RANGKA III. CARA MEMAKAI FLAT RATE TIME (F.R.T.) F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts. F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut. 1. F.R.T. didasarkan atas kondisi servis sebagai berikut : a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T. 1 NOMOR SERI MESIN 2. Metode perhitungan Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0. = 18 menit 5.6 = 5 jam dan 6 menit DAFTAR KONVERSI NOMOR IDENTIFIKASI KARBURATOR Jam Menit Jam Menit Menghitung F.R.T. Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring Service item/bagian yang diservis F.R.T. Cylinder 1.4 Clutch spring 0.7 F.R.T. untuk pekerjaan ini adalah : = 2.1

6 b. Pekerjaan yang terulang Ambillah F.R.T. untuk part terakhir yang akan diganti. No. Service item/bagian yang diservis F.R.T. (contoh) Penggantian piston dan cylinder head gasket. 1. Pemeriksaan waktu pengapian Service item/bagian yang diservis F.R.T. Cylinder head gasket 1.0 Piston 1.5 F.R.T. untuk pekerjaan ini adalah : 1.5 c. Pekerjaan yang sebagian berhubungan Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly. Service item/bagian yang diservis F.R.T. Gearshift drum *.9 Crankshaft * 4.1 Pembongkaran crankcase * Penyetelan dan pembersihan busi Penyetelan tappet Penyetelan stasioner karburator Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin) Penyetelan kopling Pembersihan elemen saringan udara Pengukuran tekanan kompressi Pemeriksaan cairan baterai dan berat jenisnya Pengukuran tinggi pelampung karburator Pembersihan saringan oli mesin F.R.T. untuk pekerjaan ini adalah : ( ) -.7 = 4. Pekerjaan yang terulang adalah pembongkaran crankcase. 12. Penyetelan gas tangan 0.1 * F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin. Rangka 4. Pengerjaan lain disamping penggantian parts a. Penurunan dan pemasangan No. Service item/bagian yang diservis 1. Mesin 2. Kepala silinder. Karburator F.R.T No Service item/bagian yang diservis Penyetelan rem depan Penyetelan rem belakang Pemeriksaan cara kerja rem Penyetelan arah lampu depan Rantai roda (termasuk penyetelan tegangan rantai tetapi tidak termasuk penggantian sprocket) F.R.T b. Pembongkaran No. 1. Service item/bagian yang diservis Karburator F.R.T

7 ENGINE GROUP E-1 CYLINDER HEAD COVER E-2 CYLINDER HEAD E- CAMSHAFT/VALVE 2 E-4 CAM CHAIN/TENSIONER E-5 CYLINDER E-6 RIGHT CRANKCASE COVER E-7 ONE WAY CLUTCH E-8 CLUTCH E-9 OIL PUMP PC BLADE 5

8 ENGINE GROUP E-10 LEFT CRANKCASE COVER E-11 GENERATOR E-12 STARTING CLUTCH 2 E-1 STARTING MOTOR E-14 CRANKCASE E-15 CRANKSHAFT/PISTON E-16 TRANSMISSION E-17 GEARSHIFT DRUM E-18 KICK STARTER SPINDLE 6 PC BLADE

9 ENGINE GROUP E-19 CARBURETOR 2 PC BLADE 7

10 FRAME GROUP F-1 HEADLIGHT F-2 METER F- SWITCH / CABLE F-4 FR. BRAKE MASTER CYLINDER F-5 HANDLE PIPE/ HANDLE COVER F-6 STEERING STEM F-7 FRONT FENDER F-8 FRONT FORK F-9 FRONT BRAKE CALIPER 8 PC BLADE

11 FRAME GROUP F-10 FRONT WHEEL F-11 REAR BRAKE PANEL F-12 REAR WHEEL F-1 FUEL TANK F-14 SEAT / BATTERY F-15 BODY COVER F-16 AIR CLEANER F-16-1 AIR SUCTION VALVE F-17 EXHAUST MUFFLER PC BLADE 9

12 FRAME GROUP F-18 PEDAL/KICK STARTER ARM F-19 STEP F-20 STAND F-21 SWINGARM F-22 REAR CUSHION F-2 REAR FENDER F-24 FRONT WINKER F-25 REAR COMBINATION LIGHT F-26 WIRE HARNESS 10 PC BLADE

13 FRAME GROUP F-27 FRAME BODY F-28 FRONT COVER F-29 MAIN PIPE COVER F-0 CAUTION LABEL F-1 MARK/ STRIPE F-2 TOOLS PC BLADE 11

14 E - 1 Cylinder Head Cover 1 COVER, CYLINDER HEAD GASKET, CYLINDER HEAD COVER KWB-600 COVER COMP., CYLINDER HEAD KWB-600 GASKET, HEAD COVER GCC-000 BOLT, HEAD COVER MV9-670 RUBBER, MOUNTING KFM-900 DOWEL PIN, SPECIAL, 8X

15 E - 2 Cylinder Head 2 1 HEAD, CYLINDER INCLUDES: Valve adjust and reface. 2 GUIDE, INTAKE VALVE(ONE) INCLUDES: Reaming....INCLUDES: Valve adjust and reface. GUIDE, EXHAUST VALVE(ONE) INCLUDES: Reaming.INCLUDES: Valve adjust and reface. GUIDE, VALVE :FOR 1 VEHICLE... 2.INCLUDES: Reaming....INCLUDES: Valve adjust and reface. 4 GASKET, CYLINDER HEAD INSULATOR, THROTTLE BODY/ CARBURETOR MANIFOLD, INTAKE PLUG, SPARK KWB-921 HEAD COMP., CYLINDER KVY-900 GUIDE, VALVE KPL-900 CLIP, VALVE GUIDE KWB-601 GASKET, CYLINDER HEAD KWB-921 GASKET, CARBURETOR INSULATOR KPH-900 INSULATOR, CARBURETOR KWB-921 PIPE COMP., INLET KWB-601 PLUG, SPARK (CPR6EA-9S) KWB-601 PLUG, SPARK (U20EPR9S) (1) KWB-600 BOLT, FLANGE, 5X GHB-690 BOLT, FLANGE, 6X GCC-000 NUT, HEX., 7MM KVY-900 PLATE, PLUNGER KWB-600 WASHER, 7.2X16X KFM-900 DOWEL PIN, SPECIAL, 8X GB1-900 O-RING, 25X E BOLT, STUD, 8X BOLT-WASHER, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X

16 E - Camshaft / Valve 14 2 CAMSHAFT... 1.INCLUDES: Valve adjustment ARM, INTAKE VALVE ROCKER(ONE) 1.INCLUDES: Valve adjustment 4 ARM, EXHAUST VALVE ROCKER (ONE)... 1.INCLUDES: Valve adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE... 1.INCLUDES: Valve adjustment 6 VALVE, INTAKE(ONE) INCLUDES: Refacing 7 VALVE, EXHAUST(ONE) INCLUDES: Refacing VALVE :FOR 1 VEHICLE INCLUDES: Refacing 8 (1,9,10,11) SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE) SPRING AND/OR STEM SEAL, EXHAUST VALVE(ONE) SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE GB4-682 SEAL, VALVE STEM KWB-920 CAMSHAFT COMP KVY-900 ARM COMP., IN. VALVE ROCKER KVY-900 ARM COMP., EX. VALVE ROCKER KWB-600 SHAFT, ROCKER ARM KWB-600 VALVE, IN KVY-900 VALVE, EX KWB-600 SPRING, VALVE GB4-680 RETAINER, VALVE SPRING KVY-900 SEAT, VALVE SPRING MA6-000 COTTER, VALVE KWB-600 SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING 2

17 E - 4 Cam Chain / Tensioner 2 1 SPROCKET, CAM CHAIN, CAM ARM, CAM CHAIN TENSIONER ROLLER(S), CAM CHAIN TENSIONER (6,8) ROD, CAM CHAIN TENSIONER PUSH ROLLER, CAM CHAIN GUIDE SPROCKET, CAM CHAIN GUIDE INCLUDES: Engine removal and installation 12 BOLT, CAM CHAIN GUIDE ROLLER INCLUDES: Engine removal and installation KWB-600 SPROCKET, CAM (2T) KWB-920 CHAIN, CAM (90L) KWB-600 ARM COMP., CAM CHAIN TENSIONER ROLLER, CAM CHAIN TENSIONER KWB-600 COLLAR, CAM CHAIN TENSIONER GB4-681 SPRING, CAM CHAIN TENSIONER GB0-911 ROD COMP., CAM CHAIN TENSIONER HEAD, CAM CHAIN TENSIONER PUSH KWB-600 ROLLER COMP., CAM CHAIN GUIDE KFL-850 PIN, GUIDE ROLLER KWB-600 SPROCKET COMP., CAM CHAIN KWB-600 SPINDLE, CAM CHAIN GUIDE BOLT, SEALING, 14MM GB6-911 BOLT, KNOCK, 5MM KWB-600 WASHER, 8.5X26X ML7-000 WASHER, SEALING, 6.5MM KWB-600 WASHER, 8MM KF0-000 WASHER, SEALING, 14MM BOLT, FLANGE, 6X BOLT, FLANGE, 8X

18 E- 5 Cylinder 1 CYLINDER GASKET, CYLINDER KWB-921 CYLINDER COMP KWB-921 GASKET, CYLINDER KFM-900 DOWEL PIN, SPECIAL, 8X

19 E - 6 Right Crankcase Cover 2 1 COVER, CRANKCASE :RIGHT GASKET, CRANKCASE COVER : RIGHT LEVER, CLUTCH (7,10) PLATE, CLUTCH CAM PLATE, CLUTCH CAM LIFTER SCREW, CLUTCH ADJUSTING OIL SEAL, KICK STARTER SPINDLE KWB-600 COVER COMP., R. CRANKCASE KWB-920 GASKET, R. CRANKCASE COVER GN5-910 CLIP, PISTON PIN, 1MM KPH-900 GAUGE, OIL LEVEL KTL-740 LEVER COMP., CLUTCH KWB-600 PLATE, CLUTCH LIFTER CAM KWB-600 SPRING, CAM PLATE SIDE KWB-600 PLATE COMP., CLUTCH LIFTER KPH-901 BOLT, CLUTCH ADJUSTING KWB-600 RETAINER COMP., BALL WASHER, 8MM KRS-971 OIL SEAL, 1.8X24X O-RING, 8MM O-RING, 18X NUT, HEX., 8MM DOWEL PIN, 8X BOLT, FLANGE, 6X

20 E - 7 One Way Clutch 1 (2) COVER, OIL FILTER (7,12,27) WEIGHT SET, CLUTCH PLATE, CLUTCH DRIVE (4,28) INNER, ONE-WAY CLUTCH OUTER, PRIMARY CLUTCH GEAR, PRIMARY DRIVE HF7-010 COVER, OIL FILTER KWB-920 GASKET, OIL FILTER KWB-05 WEIGHT SET, PRIMARY CLUTCH GN5-910 SPRING, ONE WAY RETAINER KWB-600 PLATE COMP., PRIMARY DRIVE KWB-600 INNER COMP., ONE-WAY CLUTCH KWB-600 SPRING, PRIMARY CLUTCH KFL-850 WASHER, CLUTCH SIDE KFL-D00 SPRING, SIDE FRICTION KFL-851 PLATE, CLUTCH SIDE KWB-600 OUTER ASSY., PRIMARY CLUTCH GB2-000 RUBBER, CLUTCH DAMPER KTL-740 GEAR COMP., PRIMARY DRIVE KTL-740 SUB GEAR (17T) KFL-850 RETAINER, SPRING GCE-900 SPRING, SUB GEAR GN5-910 PIN KWB-600 COLLAR, 19X28X KFL-850 BOLT, SPECIAL FLANGE, 5X NUT, LOCK, 14MM 1 18

21 E - 7 One Way Clutch GB2-000 WASHER, 0X45X GN5-910 WASHER, LOCK WASHER B, LOCK KWB-600 WASHER, 17X2X GB2-000 CIRCLIP, INTERNAL, 45MM P0X-000 SET RING, 2MM CIRCLIP, 7MM GB2-000 ROLLER, 5X8 6 19

22 E - 8 Clutch 1 SEPARATOR, OIL OUTER, CLUTCH CENTER, CLUTCH (7,8) DISC, CLUTCH FRICTION NOTE: Same time for two units or more 9 PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER SPRING, CLUTCH BEARING, CLUTCH LIFTER GN5-910 PLATE, OIL SEPARATOR KWB-91 OUTER COMP., CLUTCH KPH-900 GUIDE, CLUTCH OUTER KWB-600 COLLAR, CLUTCH OUTER KWB-600 CENTER, CLUTCH KWB-600 DISK, CLUTCH FRICTION KWB-600 DISK B, CLUTCH FRICTION KWB-600 PLATE, CLUTCH KWB-600 PLATE, CLUTCH PRESSURE KWB-600 PLATE, CLUTCH LIFTER KWB-600 SPRING, CLUTCH KWB-600 SEAT, CLUTCH SPRING KWB-600 BOLT, SPECIAL FLANGE, 6X NUT B, LOCK, 14MM KPH-900 WASHER, THRUST, 17MM GBL-70 WASHER, 14MM BOLT, FLANGE, 6X BEARING, RADIAL BALL,

23 E - 9 Oil Pump 2 1 (2) PUMP ASSY., OIL SCREEN, OIL FILTER KWB-920 PUMP ASSY., OIL KWB-600 GASKET, OIL PUMP BODY GF6-000 ROTOR, OIL PUMP INNER GF6-000 ROTOR, OIL PUMP OUTER SCREEN, OIL FILTER A SCREW, PAN, 5X BOLT, FLANGE, 6X BOLT, FLANGE, 6X

24 E - 10 Left Crankcase Cover 1 COVER, CRANKCASE :LEFT COVER, CRANKCASE :LEFT REAR GASKET, CRANKCASE COVER : LEFT KWB-600 COVER, L. CRANKCASE KWB-921 COVER COMP., L. RR. CRANKCASE KWB-920 GASKET, L. CRANKCASE COVER GN5-640 CAP, A.C. GENERATOR O-RING, 1.8X DOWEL PIN, 8X BOLT, FLANGE, 6X BOLT, FLANGE, 6X5 8 22

25 E - 11 Generator 2 1 ROTOR OR FLYWHEEL STATOR KWB-921 FLYWHEEL COMP KWB-921 STATOR COMP KM9-000 WASHER, 10X NUT, FLANGE, 10MM BOLT, FLANGE, 6X BOLT, FLANGE, 6X20 2 2

26 E - 12 Starting Clutch 1 (6) GEAR, STARTER DRIVEN CLUTCH, STARTING ONE WAY (4) GEAR, STARTER REDUCTION KWB-920 GEAR COMP., STARTER DRIVEN KWB-920 GEAR, STARTER DRIVEN (55T) KPH-701 CLUTCH ASSY., ONE WAY KWB-921 CLUTCH ASSY., ONE WAY KWB-920 GEAR COMP., STARTER REDUCTION KPH-900 SHAFT, REDUCTION GEAR KTC-920 BOLT, SOCKET, 6X KWB-921 BEARING, NEEDLE, 19X2X

27 E - 1 Starting Motor 2 MOTOR, STARTING (1) TERMINAL, BRUSH (STARTER) KG8-004 SPRING, CARBON BRUSH GW-004 PACKING KWB-921 MOTOR UNIT, STARTER GW-780 BRUSH SET KWB-921 SUB CORD, STARTER MOTOR KEE-60 O-RING SCREW-WASHER, 4X SCREW-WASHER, 5X BOLT, FLANGE, 6X2 2 25

28 E - 14 Crankcase 1 CRANKCASE :RIGHT.....INCLUDES: Engine removal and installation CRANKCASE :BOTH....6.INCLUDES: Engine removal and installation 2 CRANKCASE :LEFT INCLUDES: Engine removal and installation CRANKCASE :BOTH....6.INCLUDES: Engine removal and installation 4 SWITCH, GEAR CHANGE OIL SEAL, GEARSHIFT SPINDLE KWB-600 CRANKCASE COMP., R KWB-921 CRANKCASE COMP., L KWB-600 PLATE, OIL STOPPER KWB-921 CONTACT ASSY., CHANGE SWITCH KWB-600 BOLT, STUD, 7X PACKING, DRAIN COCK, 12.5X HC4-000 DOWEL PIN, 10X KWB-601 OIL SEAL, 11.6X22X BOLT, DRAIN PLUG, 12MM A BOLT, HEX., 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X

29 E - 15 Crankshaft / Piston 2 1 CRANKSHAFT....4.INCLUDES: Engine removal and installation (2,4,5) RING, PISTON AND/OR PISTON (ONE) BEARING, CRANKSHAFT :RIGHT.....INCLUDES: Engine removal and installation KWB-600 CRANKSHAFT COMP KWB-05 RING SET, PISTON (STD.) KWB-05 RING SET, PISTON (0.25) (1) 101-KWB-05 RING SET, PISTON (0.50) (1) 1041-KWB-05 RING SET, PISTON (0.75) (1) 1051-KWB-05 RING SET, PISTON (1.00) (1) 1101-KWB-920 PISTON (STD.) KWB-06 PISTON (0.25) (1) 110-KWB-06 PISTON (0.50) (1) 1104-KWB-06 PISTON (0.75) (1) 1105-KWB-06 PISTON (1.00) (1) PIN, PISTON GN5-910 CLIP, PISTON PIN, 1MM KEY, WOODRUFF, 4MM KPH-901 BEARING, RADIAL BALL, 6/ KWB-601 BEARING, RADIAL BALL, 6/

30 E - 16 Transmission 1 (5,7,9) MAINSHAFT, TRANSMISSION 2.8.INCLUDES: Engine removal and installation.replace countershaft add (4,6,8,10) COUNTERSHAFT, TRANSMISSION INCLUDES: Engine removal and installation.replace mainshaft add SPROCKET, DRIVE BEARING, MAINSHAFT :LEFT INCLUDES: Engine removal and installation 1 BEARING, COUNTERSHAFT :RIGHT.5.INCLUDES: Engine removal and installation KWB-600 MAINSHAFT (12T) KWB-600 COUNTERSHAFT KPH-900 BUSH, 15MM KWB-600 GEAR, COUNTERSHAFT LOW (4T) KWB-600 GEAR, MAINSHAFT SECOND (17T) KWB-600 WASHER, 6X19X KWB-600 GEAR, MAINSHAFT THIRD (21T) KWB-600 GEAR, COUNTERSHAFT THIRD (26T) KWB-600 GEAR, MAINSHAFT FOURTH (24T) KWB-600 GEAR, COUNTERSHAFT FOURTH KWB-600 SPROCKET, DRIVE (14T) GN5-910 PLATE, FIXING KPH-900 COLLAR, LOCK PLATE KWB-600 SPRING, CHANGE FRICTION KWB-600 PLATE, DRUM LOCK KWB-600 WASHER, 6X19X KPH-900 WASHER, SPECIAL, 12X WASHER, THRUST, 15MM GB4-770 WASHER, THRUST, 17MM WASHER, THRUST, 20MM 1 28

31 E - 16 Transmission 2 2 BEARING, MAINSHAFT :RIGHT....5.INCLUDES: Engine removal and installation BEARING, MAINSHAFT :BOTH....7.INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :LEFT INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :BOTH.7.INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL....9.INCLUDES: Engine removal and installation KWB-600 WASHER, SPLINE, 20MM WASHER, SPLINE, 17MM WASHER, SPLINE, 20MM KWB-600 WASHER, LOCK, 20MM CIRCLIP, EXTERNAL, 17MM CIRCLIP, 20MM KWB-601 OIL SEAL, 17X29X A BOLT, HEX., 6X BOLT, FLANGE, 6X BEARING, RADIAL BALL, BEARING, RADIAL BALL, BEARING, RADIAL BALL,

32 E - 17 Gearshift Drum 1 (2,) FORK, GEARSHIFT INCLUDES: Engine removal and installation.note: Same time for two units 4 DRUM, GEARSHIFT INCLUDES: Engine removal and installation 5 PLATE, GEARSHIFT DRUM STOPPER (8) STOPPER OR SPRING, SHIFT DRUM SPINDLE, GEARSHIFT (12) ARM, GEARSHIFT KWB-600 FORK, GEARSHIFT KWB-600 PIN, GEARSHIFT FORK GUIDE CLIP, GEARSHIFT FORK GUIDE PIN KWB-600 DRUM, GEARSHIFT KWB-600 PLATE, GEARSHIFT DRUM STOPPER PIN, GEARSHIFT DRUM GB4-772 ARM COMP., SHIFT DRUM STOPPER GB4-772 SPRING, GEARSHIFT DRUM STOPPER KWB-600 SPINDLE COMP., GEARSHIFT KWB-600 ARM COMP., GEARSHIFT SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN KPH-900 PIN, SHIFT RETURN SPRING KPH-900 CAP, CHANGE SWITCH CONTACT KPH-900 SPRING, CHANGE SWITCH CONTACT BOLT, KNOCK, 6MM ROLLER, X10 2 0

33 E - 18 Kick Starter Spindle 2 1 (2,6) PINION, KICK STARTER INCLUDES: Engine removal and installation SPINDLE, KICK STARTER INCLUDES: Engine removal and installation 7 SPRING, KICK STARTER RETURN INCLUDES: Engine removal and installation KWB-600 PINION, KICK STARTER (22T) KWB-600 RATCHET, STARTER DRIVE KWB-600 SPINDLE, KICK STARTER KWB-600 RETAINER, KICK SPINDLE KWB-600 COLLAR, KICK SPRING KWB-600 SPRING, FRICTION STARTER GEAR KWB-600 SPRING, KICK RETURN KGH-900 WASHER, SPECIAL, 14MM WASHER, THRUST, 20MM SET RING, 20MM CIRCLIP, EXTERNAL, 16MM 1 1

34 E - 19 Carburetor 2 NEEDLE, JET (18) FLOAT OR FLOAT VALVE TOP SET, CARBURETOR CHAMBER, FLOAT VALVE, THROTTLE VALVE, AIR CUT CARBURETOR ASSEMBLY COCK ASSY., FUEL (20,) JET, MAIN KSS-901 GASKET SET KWB-92 NEEDLE SET, JET KPG-901 FLOAT SET KWB-921 TOP SET KVV-901 CHAMBER SET, FLOAT KPH-651 SCREW SET KWB-921 VALVE SET, THROTTLE KTT-901 SCREW SET KPH-901 PLATE SET, VALVE KEV-900 GASKET SET GB5-D0 NUT SET, SQUARE KPH-901 VALVE SET, AIR CUT GHB-B40 O-RING, 2.4X GHB-640 O-RING, 1.X KWB-924 CARBURETOR ASSY. (PB7UA A) KB1-921 CAP, CABLE SEALING CAP, CHOKE DUST KRS-861 VALVE COMP., FLOAT GFP-901 GASKET, FLOAT CHAMBER KWB-921 HOLDER, NEEDLE JET 1 2

35 E - 19 Carburetor GB0-911 CUP, FUEL STRAINER GB0-911 SCREEN, FUEL STRAINER KWB-921 TUBE, AIR VENT TUBE, OVERFLOW KSS-901 BODY SET, COCK KPH-C01 LEVER SET, COCK SCREW-WASHER, X SCREW-WASHER, 4X SCREW-WASHER, 4X SCREW-WASHER, 5X CLIP, TUBE (B6.5) KWB-0920 JET, MAIN, # KPH-050 JET, SLOW, #5 1

36 F - 1 Headlight 1 HEADLIGHT UNIT SOCKET, HEADLIGHT BULB, HEADLIGHT BULB, POSITION LIGHT NOTE: Same time for two units KWB-921 HEADLIGHT UNIT KBA-80 NUT, ADJUST 1 10-KWB-921 SOCKET COMP., HEADLIGHT KPH-881 BULB, HEADLIGHT GA7-701 BULB, WEDGE BASE (T10) GAH-000 CLIP, HEADLIGHT GJ6-000 BOLT, ADJUSTING 1 4

37 F - 2 Meter 1 (2) BULB, METER NOTE: Same time for two units or more 4 METER ASSY., COMBINATION METER, COMBINATION GA7-701 BULB, WEDGE BASE (T10) MB9-871 BULB, WEDGE BASE (T10) ML7-671 CLAMP KWB-920 SPEEDOMETER ASSY KWB-920 METER COMP., SPEED & FUEL 1 6 LENS, METER CASE, METER SOCKET ASSY., METER BULB RELAY, WINKER CABLE, SPEEDOMETER KWB-601 GLASS KWB-920 CASE COMP., UNDER KWB-920 SOCKET COMP KE5-008 SCREW-WASHER, X GBG-911 RELAY COMP., WINKER GE7-000 SUSPENSION, WINKER RELAY KWB-920 CABLE COMP., SPEEDOMETER SCREW-WASHER, SPECIAL, 4X MZ5-008 SCREW, TAPPING, 4X KK-840 O-RING, 10X SF4-00 BAND, WIRE HARNESS SCREW, TAPPING, 5X16 5

38 F - Switch / Cable 1 CABLE, THROTTLE CABLE, CHOKE SWITCH, LIGHTING SWITCH, STARTER SWITCH, DIMMER SWITCH, HORN SWITCH, WINKER GRIP, THROTTLE GRIP, HANDLE :LEFT HOUSING, THROTTLE KWB-920 CABLE COMP., THROTTLE KWB-920 CABLE COMP., CHOKE KFM-900 LEVER, CHOKE KFM-900 STOPPER, CABLE KPH-880 SWITCH UNIT, LIGHTING KPH-881 SWITCH UNIT, STARTING KWB-920 SWITCH UNIT, DIMMER KPH-881 SWITCH UNIT, HORN KVB-900 SWITCH ASSY., WINKER KWB-600 GRIP COMP., THROTTLE KWB-600 GRIP, L. HANDLE KFM-900 HOUSING, UPPER THROTTLE KFM-900 HOUSING, UNDER THROTTLE KTM-780FMB MIRROR ASSY., R. BLACK KTM-780FMB MIRROR ASSY., l. BLACK WASHER, WAVE G SCREW, PAN, 5X G SCREW, PAN, 5X G SCREW, PAN, 5X S NUT, HEX., 5MM WASHER, PLAIN, 5MM 1

39 F - 4 Fr. Brake Master Cylinder 1 SWITCH, FRONT STOP HOSE, FRONT BRAKE INCLUDES: Bleed brakes 7 CYLINDER, FRONT BRAKE MASTER 0.7.INCLUDES: Bleed brakes 10 DIAPHRAGM, FRONT BRAKE MASTER CYLINDER PISTON SET, FRONT BRAKE MASTER INCLUDES: Bleed brakes 1 LEVER, HANDLE :RIGHT KWB-600 SWITCH ASSY., FR. STOP KBP-881 CAP, MASTER CYLINDER KWB-921 HOSE COMP., FR. BRAKE KWB-600 CLAMPER, BRAKE HOSE KWB-600 CLAMPER B, BRAKE HOSE BOOT COMP KWB-600 CYLINDER SUB ASSY., FR. BRAKE MA6-006 PROTECTOR GW0-751 HOLDER, MASTER CYLINDER GW0-911 DIAPHRAGM GW0-911 PLATE, DIAPHRAGM KVY-911 CYLINDER SET, MASTER KRS-T80 LEVER, R. STEERING HANDLE KGH-900 BOLT, FLANGE, 6X KGH-900 BOLT, HANDLE LEVER PIVOT GAZ-981 BOLT, OIL, 10X WASHER, OIL BOLT MA5-671 CIRCLIP G SCREW, FLAT, 4X SCREW-WASHER, 4X NUT, FLANGE, 6MM BOLT, FLANGE, 6X BOLT, FLANGE, 6X12 1 7

40 F - 5 Handle Pipe / Handle Cover 1 PIPE, STEERING HANDLE WEIGHT B, HANDLE :LEFT WEIGHT B, HANDLE :RIGHT WEIGHT B, HANDLE :BOTH COVER, HANDLE :FRONT COVER, HANDLE :BOTH COVER, HANDLE :REAR COVER, HANDLE :BOTH KWB-920 PIPE COMP., STEERING HANDLE KWB-600 WEIGHT A, STEERING HANDLE KR-000 RUBBER A, HANDLE WEIGHT KR-770 RING, HANDLE WEIGHT SNAP KWB-600 WEIGHT B, STEERING HANDLE KWB-920ZA COVER, FR. HANDLE (WL) *TYPE1* KWB-920 COVER, RR. HANDLE MN5-000 NUT, CLIP, 4MM GN5-900 BOLT, FLANGE, 10X KWB-600 SCREW, OVAL, 6X KGH-901 NUT, U, 10MM KPH-880 COLLAR A, HANDLE SETTING KPH-880 COLLAR B, HANDLE SETTING GE2-760 SCREW, PAN, 5X SCREW-WASHER, 4X SCREW, TAPPING, 4X12 2 8

41 F - 6 Steering Stem 4 RACE, STEERING BALL :UPPER RACE, STEERING BALL :BOTH RACE, STEERING BALL :LOWER RACE, STEERING BALL :BOTH RACE, STEERING TOP CONE (9) RACE, STEERING BOTTOM CONE STEM OR SHAFT ASSY., STEERING THREAD, STEERING HEAD TOP GBG-B20 BALL SET, STEEL, #6X GBG-B20 BALL SET, STEEL, #6X KWB-600 GUIDE, FR. BRAKE CABLE GN5-901 RACE, STEERING TOP BALL GN5-900 RACE, STEERING BOTTOM BALL GN5-900 NUT, STEERING STEM LOCK GN5-900 RACE, STEERING TOP CONE GN5-900 RACE, STEERING BOTTOM CONE GN5-900 DUST SEAL, STEERING HEAD GN5-80 WASHER, STEERING STEM NUT KWB-920 STEM SUB ASSY., STEERING GN5-900 THREAD COMP., STEERING HEAD BOLT, FLANGE, 10X BOLT, FLANGE, 6X12 1 9

42 F - 7 Front Fender 2 () FENDER, FRONT GROMMET, WIRE KWB-920TBM FENDER., FR. TECHNO BLUE METALIC KWB-920FMB FENDER., FR. BLACK (1) KWB-920WRD FENDER., FR. WINNING RED (1) KWB-920SBM FENDER., FR. SPORTY BLUE METALIC (1) KWB-920PFY FENDER., FR. PEARL FLASH YELLOW (1) KWB-920PFW FENDER., FR. PEARL FADELESS WHITE (1) KWB-920PTB FENDER., FR. PEARL TWISTER BLUE (1) 8112-KW7-900 COLLAR, FR. FENDER KPH-700 BOLT, COWL SETTING BOLT, FLANGE, 6X

43 F - 8 Front Fork 1 FORK ASSY., FRONT :RIGHT FORK ASSY., FRONT :BOTH SPRING, FRONT FORK :LEFT SPRING, FRONT FORK :RIGHT SPRING, FRONT FORK :BOTH... 1 PIPE, FRONT FORK :LEFT PIPE, FRONT FORK :RIGHT PIPE, FRONT FORK :BOTH CASE, BOTTOM :RIGHT CASE, BOTTOM :BOTH KWB-921 FORK ASSY., R. FR KWB-921 SPRING, FR. FORK KWB-921 PIPE COMP., FR. FORK GN5-901 SPRING, REBOUND KWB-601 RING, BACK UP KWB-601 CASE COMP., R. FR. BOTTOM GN5-901 DUST SEAL KWB-601 RING, PISTON KEV-881 SEAT B, SPRING KPH-901 RING, STOPPER 2 1 SEAL SET, FRONT FORK :LEFT SEAL SET, FRONT FORK :RIGHT SEAL SET, FRONT FORK :BOTH FORK ASSY., FRONT :LEFT FORK ASSY., FRONT :BOTH CASE, BOTTOM :LEFT CASE, BOTTOM :BOTH RING, OIL SEAL STOPPER KWB-921 PIPE, SEAT KGH-901 SEAL SET, FR. FORK KWB-921 FORK ASSY., L. FR KWB-601 CASE COMP., L. FR. BOTTOM KV-701 BOLT, SOCKET, 8MM WASHER, SPECIAL, 8MM GM0-00 O-RING 2 41

44 F - 9 Front Brake Caliper 2 SHOE(PAD) SET, BRAKE :FRONT (1) PISTON, FRONT BRAKE CALIPER 0.5.INCLUDES: Bleed brakes 1 CALIPER, FRONT BRAKE INCLUDES: Bleed brakes 14 BRACKET, FRONT CALIPER SEAL SET, PISTON KWB-601 PAD SET, FR SCREW, BLEEDER CAP, BLEEDER MAJ-G41 RING, STOPPER GZ0-006 BOLT, PIN BOOT, PIN BUSH MA-006 BOOT B KWB-601 SPRING, PAD KPH-951 PIN, HANGER WASHER, WAVE KWB-601 PISTON KWB-921 CALIPER SUB ASSY., R. FR KWB-601 BRACKET SUB ASSY., FR KPH-880 BOLT, TORX, 8X

45 F - 10 Front Wheel 1 AXLE, FRONT WHEEL FRONT WHEEL FRONT TIRE(ONE) TUBE, FRONT TIRE(ONE) GEARBOX ASSY., SPEEDOMETER DISC, FRONT BRAKE () BEARING, FRONT WHEEL(ONE) 0.4.Replace 1 bearing add KWB-600 AXLE, FR. WHEEL KWB-920 COLLAR, FR. WHEEL SIDE KPH-950 COLLAR, FR. AXLE DISTANCE KWB-920ZA WHEEL., FR. *NH0M* KWB-922 TIRE, FR KWB-922 TUBE, TIRE (IRC) (70/90-17M/C) KWB-600 BOX ASSY., SPEEDOMETER GEAR KWB-600 GEAR, SPEEDOMETER (19T) KFM-900 WASHER, SPEEDOMETER GEAR KWB-602 DISK, FR. BRAKE KGH-900 BOLT, BRAKE DISK, 8X KGH-901 NUT, U, 12MM KWB-601 BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6201U KPH-901 DUST SEAL, 21X7X KWB-601 DUST SEAL, 42X54X7 1 4

46 F - 11 Rear Brake Panel 1 SHOE(PAD) SET, BRAKE :REAR (5) PANEL, REAR BRAKE ARM, BRAKE :REAR KPH-90 SHOE SET, BRAKE KWB-600 ADJUSTER, R. CHAIN GBG-B20 COLLAR, RR. BRAKE PANEL SIDE KPH-700ZC PANEL COMP., RR. BRAKE *NH0M* KTM-850 CAM, RR. BRAKE KWB-600 ARM, RR. BRAKE ME1-670 RUBBER, STOPPER ARM SPRING, BRAKE SHOE DUST SEAL, BRAKE CAM KFM-900 INDICATOR, FR. BRAKE KGH-901 NUT, U, 6MM KBP-900 NUT, SPECIAL, 6MM KGH-901 NUT, U, 12MM WASHER, 8MM BOLT A, BRAKE STOPPER S NUT, HEX., 6MM S NUT, HEX., 8MM PIN, SPLIT, 2.0X BOLT, FLANGE, 6X5 1 44

47 F - 12 Rear Wheel 1 DAMPER, REAR WHEEL SPROCKET, FINAL DRIVEN AXLE, REAR WHEEL FLANGE ASSY., FINAL DRIVEN REAR WHEEL REAR TIRE(ONE) TUBE, REAR TIRE(ONE) (17) BEARING, REAR WHEEL(ONE). 0.5.Replace 1 bearing add BEARING, FINAL DRIVEN FLANGE KWB-600 DAMPER SET, WHEEL KWB-600 ADJUSTER, R. CHAIN KWB-920 SPROCKET COMP., FINAL DRIVEN KWB-600 AXLE, RR. WHEEL KWB-600 SLEEVE, RR. WHEEL KFM-900 COLLAR, RR. WHEEL SIDE KWB-920 FLANGE SUB ASSY., FINAL DRIVEN KFL-850 COLLAR, RR. AXLE DISTANCE KWB-920ZA WHEEL., RR. *NH0M* O-RING, 40.5X KWB-922 TIRE, RR KWB-922 TUBE, TIRE KWB-600 BOLT, STUD, 8X KBP-900 NUT, SPECIAL, 6MM KPH-971 NUT, U, 8MM BEARING, RADIAL BALL, 6201U KWB-601 BEARING, RADIAL BALL, 6201U KWB-601 BEARING, RADIAL BALL, 601U BEARING, RADIAL BALL, 601U KWB-601 BEARING, RADIAL BALL, 620U BEARING, RADIAL BALL, 620U KPH-881 DUST SEAL, 27X40X S NUT, HEX., 6MM 1 45

48 F - 1 Fuel Tank 1 STRAINER, FUEL TANK, FUEL FUEL TANK SENDING UNIT KFM-902 STRAINER COMP., FUEL KWB-920 TANK COMP., FUEL KGH-600 CAP, FUEL FILLER KWB-920 TUBE, FUEL, 5.X KEV-900 PACKING, FUEL FILLER CAP KWB-920 FUEL UNIT GA7-700 PACKING, BASE KTL-740 RETAINER, FUEL UNIT TUBE, FUEL, 5.X CLIP, TUBE BOLT, FLANGE, 6X

49 F - 14 Seat / Battery 1 BATTERY RAIL, GRAB :REAR SEAT :DOUBLE HINGE, SEAT CATCH, SEAT :REAR SIDE KEY, SEAT LOCK BOX, LUGGAGE KPH-881 BATTERY ASSY. (GTZ5S) KWB-920 COVER, BATTERY KWB-600 RAIL, RR. GRAB KWB-600 SPRING, LOCK KEY SETTING KWB-600 RUBBER, SEAL KWB-920 SEAT COMP., DOUBLE KWB-600 HINGE, SEAT KPH-900 RUBBER B, SEAT SETTING KWB-600 CATCH COMP., SEAT GN2-000 SPRING, SEAT LOCK GW0-000 WASHER, SEAT LOCK KPH-691 LOCK ASSY., SEAT KWB-920 BOX COMP., LUGGAGE KPH-900 RUBBER, LUGGAGE BOX MOUNTING KPH-900 BOLT, SEAT HINGE KWB-600 BOLT, SPECIAL, 6X KPH-900 COLLAR, 6.2X KPG-900 CLIP, BATTERY COVER S NUT, HEX., 6MM BOLT, FLANGE, 6X BOLT, FLANGE, 8X BOLT, FLANGE, 6X0 1 47

50 F - 15 Body Cover 1 COVER, SIDE :RIGHT COVER, SIDE :BOTH COVER, SIDE :LEFT COVER, SIDE :BOTH COVER, BODY :RIGHT COVER, BODY :BOTH COVER, BODY :LEFT COVER, BODY :BOTH COVER, BODY SIDE :RIGHT COVER, BODY SIDE :BOTH COVER, BODY SIDE :LEFT COVER, BODY SIDE :BOTH KWB-920 COVER, R. CENTER KWB-920 COVER, L. CENTER KWB-600 MAT, RR. BODY COVER KWB-600 COVER COMP., R. RR. BODY KWB-600 COVER COMP., L. RR. BODY KWB-920DSM COVER, R. BODY DIGITAL SILVER METALLIC KWB-920FMB BLACK (1) KWB-920VSM VOSTOK SILVER METALLIC (1) KWB-920AGM ANCHOR GREY METALLIC (1) KWB-920TBM TECHNO BLUE METALLIC (1) KWB-920PFW PEARL FADELESS WHITE (1) KWB-920DSM COVER, L. BODY DIGITAL SILVER METALLIC KWB-920FMB BLACK (1) KWB-920VSM VOSTOK SILVER METALLIC (1) KWB-920AGM ANCHOR GREY METALLIC (1) KWB-920TBM TECHNO BLUE METALLIC (1) KWB-920PFW PEARL FADELESS WHITE (1) 48

51 F - 15 Body Cover GE2-000 GROMMET, AIR CLEANER CASE KAN-T00 NUT, CLIP, 5MM GE2-760 SCREW, PAN, 5X SCREW, TAPPING, 5X

52 F - 16 Air Cleaner 2 ELEMENT, AIR CLEANER CASE, AIR CLEANER COVER, AIR CLEANER CASE TUBE, AIR CLEANER CONNECTING KWB-600 HOSE, BREATHER KWB-920 ELEMENT COMP., AIR CLEANER KWB-600 SEAL, AIR CLEANER COVER KWB-920 SEAL, AIR CLEANER CASE KWB-920 CASE SUB ASSY., AIR CLEANER KPK-900 TUBE, VINYL, 11X15X KCW-871 TUBE, AIR CLEANER DRAIN KWB-920 COVER SUB ASSY., AIR CLEANER KWB-920 TUBE, AIR CLEANER CONNECTING BAND A, AIR CLEANER CONNECTING KVB-900 BOLT, FLANGE, 6MM G SCREW, PAN, 5X SCREW, TAPPING, 5X CLAMP, TUBE (D1) CLIP, TUBE (C12) 50

53 F Air Suction Valve 2 FILTER, SECONDARY AIR SUPPLY VALVE, SECONDARY AIR CONTROL 0. 6 PIPE, SECONDARY AIR (8) TUBE, SECONDARY AIR CONTROLVALVE KV6-000 CLIP, OIL DRAIN TUBE KFL-D00 FILTER COMP., AIR KWB-921 VALVE ASSY., AIR SUCTION KWB-920 STAY, AIR SUCTION VALVE KWB-920 CLAMPER, HIGH TENSION CORD KWB-920 PIPE COMP., AIR FEED MT4-70 GASKET, AIR FEED PIPE KWB-920 TUBE A, AIR INTAKE KWB-920 TUBE B, AIR INTAKE KWB-920 TUBE C, AIR SUCTION VALVE KPH-900 CLAMP, TUBE (D19) MN5-000 CLIP, FUEL HOSE CLIP, TUBE (B7) TUBE,.5X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X

54 F - 17 Exhaust Muffler 1 GASKET, EXHAUST PIPE MUFFLER GE2-920 GASKET, EX. PIPE KWB-920 MUFFLER COMP., EX KWB-922 COVER, MUFFLER KBA-900 RUBBER, MUFFLER MOUNTING KBA-900 COLLAR, MUFFLER MOUNTING KWB-600 NUT, FLANGE, 8MM NUT, FLANGE, 8MM WASHER, PLAIN, 8MM BOLT, FLANGE, 8X BOLT, FLANGE, 8X BOLT, FLANGE, 6X KWB-920 MUFFLER ASSY, EXHAUST 1 52

55 F - 18 Pedal / Kick Arm 1 PEDAL, GEAR CHANGE ARM, KICK STARTER SWITCH, REAR STOP :PEDAL SIDE ROD, REAR BRAKE PEDAL, REAR BRAKE KWB-600 PEDAL, GEAR CHANGE KWY-710 ARM ASSY., KICK STARTER KWB-920 SWITCH ASSY., RR. STOP KCC-900 SPRING, STOP SWITCH KWB-920 ROD COMP., RR. BRAKE KWB-920 PEDAL COMP., BRAKE KBP-900 SPRING ASSY., RR. BRAKE RETURN KAF-00 CLIP, SWITCH COVER A BOLT, HEX., 6X WASHER, PLAIN, 5MM PIN, SPLIT, 2.0X SPRING A, BRAKE ROD JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING BOLT, FLANGE, 6X25 1 5

56 F - 19 Step 1 BAR, STEP RUBBER, STEP :LEFT RUBBER, STEP :RIGHT RUBBER, STEP :BOTH () BAR, PILLION STEP :RIGHT BAR, PILLION STEP :BOTH () BAR, PILLION STEP :LEFT BAR, PILLION STEP :BOTH BRACKET, PILLION STEP :RIGHT BRACKET, PILLION STEP :BOTH BRACKET, PILLION STEP :LEFT BRACKET, PILLION STEP :BOTH KWB-920 BAR COMP., STEP KWB-600 RUBBER, STEP KBP-900 BAR ASSY, R. PILLION STEP KBP-900 BAR ASSY, L. PILLION STEP KWB-900 STEP ASSY, R PILLION KWB-900 STEP ASSY, L PILLION KE8-000 PLATE, PILLION STEP SIDE KWB-600 PIN, PILLION STEP KWB-600 BOLT, SOCKET, 8X KWB-600 BOLT, SOCKET, 8X WASHER, PLAIN, 6MM PIN, SPLIT, 1.6X BOLT, FLANGE, 8X

57 F - 20 Stand 1 (2) STAND, MAIN BAR, SIDE STAND () SPRING, MAIN STAND SPRING, SIDE STAND KWB-920 STAND COMP., MAIN KWB-600 SHAFT, RR. BRAKE PIVOT KWB-920 HOOK, MAIN STAND SPRING RUBBER, STAND STOPPER KWB-920 BAR COMP., SIDE STAND SCREW, SIDE STAND PIVOT S NUT, HEX., 10MM PIN, SPLIT,.0X SPRING A, MAIN STAND SPRING A, SIDE STAND 1 55

58 F - 21 Swingarm 2 CASE, DRIVE CHAIN CHAIN, DRIVE ARM, REAR BRAKE STOPPER SLIDER, CHAIN SWINGARM ASSEMBLY KWB-920 BRACKET, MUFFLER KWB-600 CASE, DRIVE CHAIN KWB-602 CHAIN, DRIVE (RK420SL-102RJ) KPH-901 JOINT, DRIVE CHAIN KWB-600 ARM, RR. BRAKE STOPPER KWB-920 BOLT, SWINGARM PIVOT KWB-600 SLIDER, CHAIN KWB-920 SWINGARM SET, RR BOLT, FLANGE, 6MM KWB-600 WASHER, PIVOT BOLT KGH-901 NUT, U, 12MM BOLT A, STOPPER ARM S NUT, HEX., 8MM WASHER, PLAIN, 8MM WASHER, PLAIN, 12MM WASHER, SPRING, 10MM PIN, SPLIT, 2.0X BOLT, FLANGE, 8X

59 F - 22 Rear Cushion 1 CUSHION ASSY., REAR :LEFT CUSHION ASSY., REAR :RIGHT CUSHION ASSY., REAR :BOTH KWB-921 CUSHION ASSY., RR KVY-901 BUSH, RUBBER GA7-00 COLLAR, RUBBER BUSH S NUT, HEX., 10MM S NUT, CAP, 10MM WASHER, PLAIN, 10MM BOLT, FLANGE, 10X5 2 57

60 F - 2 Rear Fender 1 FENDER, REAR KWB-920 FENDER, RR KVB-900 BOLT, FLANGE, 6MM KAN-T00 NUT, CLIP, 5MM PLUG, CONE TYPE BOLT, FLANGE, 6X

61 F - 24 Front Winker 2 (1,) BASE, WINKER :RIGHT FRONT 0. BASE, WINKER :BOTH FRONT SOCKET, WINKER :RIGHT FRONT SOCKET, WINKER :BOTH FRONT (,5) BASE, WINKER :LEFT FRONT BASE, WINKER :BOTH FRONT SOCKET, WINKER :LEFT FRONT SOCKET, WINKER :BOTH FRONT BULB, WINKER :FRONT NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE KWB-921 LENS, R. FR. WINKER KWB-921 BASE, R. FR. WINKER KWB-921 GASKET KWB-921 SOCKET COMP., R. WINKER KWB-921 LENS, L. FR. WINKER KWB-921 BASE, L. FR. WINKER KWB-921 SOCKET COMP., L. WINKER KAN-W01 BULB, WINKER (12V 10W) SCREW, TAPPING, 5X KWB-921 WINKER ASSY, R FR KWB-921 WINKER ASSY, L FR 1 59

62 F - 25 Rear Combination Light 1 TAILLIGHT UNIT BASE, TAILLIGHT (2) BULB, WINKER :REAR NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE KWB-921 LIGHT ASSY., RR. COMBINATION KWB-921 LENS COMP., TAILLIGHT KWB-921 BASE COMP., TAILLIGHT KW7-900 RUBBER A, TAILLIGHT MOUNTING KAN-W01 BULB, WINKER (12V 10W) 2 6 (2) BULB, TAILLIGHT GB6-921 BULB, TAILLIGHT (12V 18/5W) MN5-000 GROMMET, SIDE COVER SCREW, TAPPING, 4X WASHER, PLAIN, 6MM BOLT, FLANGE, 6X

63 F - 26 Wire Harness 2 IGNITION CONTROL MODULE COIL, IGNITION RECTIFIER, REGULATE HARNESS, WIRE SUB HARNESS, BATTERY HORN(S) RELAY, STARTER KWB-921 ASSY UNIT ASSY CDI KWB-920 COIL ASSY., IGNITION KPH-881 CAP ASSY., NOISE SUPPRESSOR KVB-901 RECTIFIER COMP., REGULATOR KWB-920 HARNESS, WIRE KWB-920 SUB HARNESS, BATTERY KRS-600 BAND B1, WIRE KL-620 RUBBER, TAILLIGHT BRACKET KWB-921 HORN COMP. (HIGH) KPH-880 COLLAR, HORN SETTING KVB-901 RELAY COMP., STARTER KVB-91 SUSPENSION, STARTER RELAY KPH-902 CLIP, HARNESS BAND BOLT, FLANGE, 6X BOLT, FLANGE, 6X FUSE, BLADE (7.5A) FUSE, BLADE (10A) 2 61

64 F - 27 Frame Body 1 KEY SET SWITCH, COMBINATION & LOCK KEY, SHUTTER EXCLUDES: Key cutting 6 BODY, FRAME... 6.INCLUDES: Engine removal and installation 7 STAY, FRONT COVER KWB-920 KEY SET KWB-920 BOLT, SOCKET, 5X KWB-920 BODY COMP., FRAME KWB-600 STAY, FR. TOP COVER KEV-900 CUSHION, FR. TOP COVER MN5-000 GROMMET, SIDE COVER SCREW, U-LOCK FLAT, 6X NUT, FLANGE, 10MM BOLT, FLANGE, 8X BOLT, FLANGE, 10X110 62

65 F - 28 Front Cover 1 COVER, FRONT KWB-920FMB COVER, FR. TOP BLACK KWB-920WRD COVER, FR. TOP WINNING RED (1) KTM-850 BRACKET, FR. NUMBER PLATE KAN-T00 NUT, CLIP, 5MM GE2-760 SCREW, PAN, 5X BOLT, FLANGE, 6X25 2 6

66 F - 29 Main Pipe Cover 1 COVER, MAIN PIPE SIDE :RIGHT COVER, MAIN PIPE SIDE :BOTH COVER, MAIN PIPE SIDE :LEFT COVER, MAIN PIPE SIDE :BOTH COVER, MAIN PIPE UPPER COVER, FRONT SIDE :RIGHT COVER, FRONT SIDE :BOTH COVER, FRONT SIDE :LEFT COVER, FRONT SIDE :BOTH KWB-920FMB COVER, R. MAIN PIPE SIDE BLACK KWB-920WRD WINNING RED (1) KWB-920SBM SPORTY BLUE METALLIC (1) KWB-920PFY PEARL FLASH YELLOW (1) KWB-920PFW PEARL FEDELESS WHITE (1) KWB-920PTB PEARL TWISTER BLUE (1) KWB-920CBO CANDY BLITZ ORANGE (1) KWB-920FMB COVER, L. MAIN PIPE SIDE BLACK KWB-920WRD WINNING RED (1) KWB-920SBM SPORTY BLUE METALLIC (1) KWB-920PFY PEARL FLASH YELLOW (1) KWB-920PFW PEARL FEDELESS WHITE (1) KWB-920PTB PEARL TWISTER BLUE (1) KWB-920CBO CANDY BLITZ ORANGE (1) KWB-920 STAY, LOWER COVER KWB-920 COVER, MAIN PIPE KWB-920VSM COVER, R. LOWER (WL) VOSTOK SILVER METALLIC KWB-920DSM DIGITAL SILVER METALLIC (1) 6440-KWB-920AGM ANCHOR GREY METALLIC (1) 6440-KWB-920PFW PEARL FEDELESS WHITE (1) 6440-KWB-920TBM TECHNO BLUE METALLIC (1)

67 F - 29 Main Pipe Cover KWB-920VSM COVER, L. LOWER (WL) VOSTOK SILVER METALLIC KWB-920DSM DIGITAL SILVER METALLIC (1) KWB-920AGM ANCHOR GREY METALLIC (1) KWB-920PFW PEARL FEDELESS WHITE (1) KWB-920TBM TECHNO BLUE METALLIC (1) KGH-600 SCREW, 6X KTL-740 SCREW, COWL SETTING (A) GM9-740 SCREW, SPECIAL, 6X KAN-T00 NUT, CLIP, 5MM GE2-760 SCREW, PAN, 5X SCREW, TAPPING, 5X WASHER, PLAIN, 10MM BOLT, FLANGE, 6X

68 F - 0 Caution Label KWB-920 LABEL, TIRE & DRIVE CHAIN KPH-880ZB LABEL, ENGINE STARTER *TWHITE* KPH-880ZA MARK, DRIVE CAUTION *TWHITE* 1 66

69 F - 1 Mark / Stripe 1 871X0-KWB-920ZA STRIPE SET... SPEED BLACK 1 871X0-KWB-920ZB STRIPE SET... WINNING RED (1) 871X0-KWB-920ZC STRIPE SET... SPORTY BLUE (1) 871X0-KWB-920ZD STRIPE SET... FLASH YELLOW (1) 871X0-KWB-920ZE STRIPE SET... VICTORY WHITE (1) 871X0-KWB-920ZF STRIPE SET... CHAMPION BLUE (1) 871X0-KWB-920RP STRIPE SET... REPSOL HONDA (1) 67

70 F - 2 Tools KPH-900 WRENCH, SPARK PLUG DRIVER SCREW (+/-) GRIP KGH-900 SPANNER, 10X

71 I N D E K S PART NUMBER 69 4 Block No. Part Number (00000) F KWB-601 F GBG-B20 F GBG-B20 F6 (10000) KWB-600 E KWB-921 E KWB-600 E KWB-600 E KWB-600 E KWB-921 E KWB-920 E KWB-920 E KWB-921 E KWB-921 E KWB-921 E KVY-901 E KPL-900 E GB4-682 E KWB-601 E KWB-600 E KWB-600 E KWB-600 E KWB-05 E KWB-05 E KWB-05 E KWB-05 E KWB-05 E KWB-920 E KWB-06 E KWB-06 E KWB-06 E KWB-06 E E GN5-910 E GN5-910 E KWB-920 E 1421-KWB-600 E KWB-920 E KVY-900 E KVY-900 E KWB-600 E KWB-600 E E KWB-600 E GB4-681 E GB0-911 E E KWB-600 E KFL-850 E KWB-600 E KWB-600 E KWB-600 E KVY-900 E KWB-600 E GB4-680 E KVY-900 E MA6-000 E KWB-920 E KWB-600 E9 151-GF6-000 E9 152-GF6-000 E E HF7-010 E KWB-920 E KPH-900 E GN5-910 E KWB-600 F KV6-000 F KSS KWB KPG KWB KVV KPH KWB KTT KPH KEV GB5-D KPH GHB GHB-B KWB KB KRS GFP KWB GB GB KWB KWB-920 E KPH-900 E KFM-902 F KSS KPH-C KWB-921 E KWB-920 F KWB-600 F KWB-920 F KWB-920 F KPK-900 F KCW-871 F KWB-920 F KWB-920 F F KFL-D00 F KWB-920 F KGH-600 F KWB-920 F KEV-900 F KWB-920 F KWB-920 F KFM-900 F KFM-900 F GE2-920 F KWB-920 F KWB-920 F KWB-920 F KWB-922 F KBA-900 F KBA-900 F KWB-921 F KWB-920 F KWB-920 F KWB-920 F MT4-70 F KWB-920 F KWB-920 F KWB-920 F KPH-900 F16-1 (20000) KWB-91 E KPH-900 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWB-05 E GN5-910 E KWB-600 E KWB-600 E KWB-600 E KFL-850 E KFL-D00 E KFL-851 E KWB-600 E GB2-000 E KTL-740 E KWB-600 E KWB-600 E KWB-600 E KPH-901 E KWB-600 E KTL-740 E KTL-740 E7 212-KFL-850 E GCE-900 E GN5-910 E KWB-600 E KWB-600 E KWB-600 E KPH-900 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E GN5-910 E KPH-900 E KWB-600 E KWB-600 E E KWB-600 E KWB-600 E KWB-600 E KWB-600 E E GB4-772 E GB4-772 E KWB-600 E KWB-600 E E E KPH-900 E KWB-600 F KWB-920 E KWB-920 E KPH-701 E KWB-921 E KWB-920 E KPH-900 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWB-600 E KWY-710 F18 (0000) 0400-KWB-921 F KWB-920 F KPH-881 F KWB-921 E KWB-921 E KG8-004 E GW-004 E KWB-921 E KPH-881 F KVB-901 F KWB-601 E KWB-601 E2