Crankcase Ventilation. Products and Custom Solutions
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1 Crankcase Ventilation Products and Custom Solutions
2 Table of Contents Closed Crankcase Ventilation (CCV) Market Challenges and Overview...3 Features and Benefits...4 Product Specifications...5 Open Crankcase Ventilation (CV) Features and Benefits...6 Product Specifications...7 CCV ing and Hose Kits CCV3500, CCV4500, CCV CCV8000 and CCV CCV Hose and Fitting Kits...9 Marine Air Filter Series Hose Adapters...10 Hose Barbs...10 Bulk Hose Kits and Adapters...10 CCV8000 Conversion Kits...11 CCV Heater Kits...11 Electronic Remote Filter Gauge...11 Filter Gauge...11 Heavy-Duty Wear Spacers...11 Tap Sleeves
3 Closed Crankcase Ventilation Market Challenges and Overview The Problem Engines Releasing Pollutants Through Unfiltered Breathers CCV4500 installed on a CAT engine. Exhaust Out Engine Compressor/ Turbocharger Aftercooler Flow of Crankcase Emissions Oil Return Back to Engine CCV System Air Cleaner/ Silencer Air In Drain CCV3551KIT01 installed on a Mercedes Sprinter Van. CCV4500KIT01 is currently being used in many different front and rear engine configurations. 3
4 Racor CCV Systems How To Select A CCV Assembly: Closed Crankcase Ventilation Features and Benefits Pop-up style indicator alerts of bypass condition and need for filter change. Unique crankcase pressure regulator with integral bypass valve minimizes variation in crankcase pressure. Excessive variation in crankcase pressure can damage seals, cause loss of oil, and other problems. Choose left or right-hand inlet. Available with or without bypass indicator. High-efficiency oil separation to 0.3 micron. Stainless steel latches for tool-less element change. Replaceable highperformance filter with depth-loading, micro-glass fiber coalescing media. Extended filter service interval from the Vaporbloc element. Steel housing with epoxy powder coating. Drain check valve allows collected oil to return to crankcase. This eliminates frequent draining and significantly reduces oil consumption. Continuous operating temperature range is -40 F to +240 F (-40 C to 116 C). 4
5 Closed Crankcase Ventilation Specifications CCV1500 CCV3500 CCV4500 CCV6000 CCV8000 CCV12000 Maximum Flow Rate 1 CFM (28 LM) 3 CFM (85 LM) 10 CFM (283 LM) 20 CFM (566 LM) 40 CFM (1133 LM) 50 CFM (1416 LM) Maximum Engine Rating 40 HP (30 KW) 120 HP (89 KW) 400 HP (298 KW) 800 HP (597 KW) 1600 HP (1193 KW) 2000 HP (1491 KW) Inlet/Outlet Port Size 3/4 hose 3/4 hose 1 3/16-12 STOR 1 5/8-12 STOR 1 7/8-12 STOR 1 7/8-12 STOR Weight 1.5 lbs (0.7 kg) 2.3 lbs (1.0 kg) 3.3 lbs (1.5 kg) 5.0 lbs (2.3 kg) 8.7 lbs (3.9 kg) 9.3 lbs (4.2 kg) Media Density: Low Media Density: High Media Density: Ultra Housing Material Crankcase Pressure Regulator CCV N/A CCV N/A N/A N/A N/A CCV CCV CCV CCV CCV N/A N/A CCV CCV CCV CCV Glass-filled nylon and black powder epoxy-coated steel bracket. Vacuum Limiting valve Glass-filled nylon components. Bypass/Change Indicator N/A Integral Engine Block Check Valve Return Fitting Die cast head, glass-filled nylon and black powder epoxy-coated steel bowl. Die cast head, glass-filled nylon and black powder epoxy-coated steel bowl. Die cast head, glass-filled nylon and black powder epoxy-coated steel bowl. Die cast head, glass-filled nylon and black powder epoxy-coated steel bowl. Integral Integral Integral Integral Integral Integral or Remote Integral or Remote Integral or Remote Integral or Remote N/A 1/4 NPT 1/4 NPT 1/4 NPT 3/8 NPT 3/8 NPT Swivel Fitting N/A #6 JIC (2 pcs.) #6 JIC (2 pcs.) #6 JIC (2 pcs.) #8 JIC (2 pcs.) #8 JIC (2 pcs.) Oil Drain Hose I.D. N/A in. (0.95 cm) in. (0.95 cm) in. (0.95 cm) 0.5 in. (1.27 cm) 0.5 in. (1.27 cm) Units can be manifolded to handle higher flow rates. Do not use CCV1500 in continuous duty applications. 5
6 Racor CV Systems Open Crankcase Ventilation Features and Benefits CV systems include a crankcase pressure regulator with integral bypass valve that minimizes variation in crankcase pressure. Excessive variation in crankcase pressure can damage seals, cause loss of oil, and other problems. Choose left or right-hand inlet. High-efficiency oil separation to 0.3 micron. Stainless steel latches for tool-less filter change. Replaceable highperformance filter with depth-loading, micro-glass fiber coalescing media. Extended filter service interval from the Vaporbloc element. Steel housing with epoxy powder coating. Drain check valve allows collected oil to return to crankcase. This eliminates frequent draining and significantly reduces oil consumption. Continuous operating temperature range is -40 F to +240 F (-40 C to 116 C). Exhaust Out Engine Compressor/ Turbocharger Aftercooler Flow of Crankcase Emissions Oil Return Back to Engine CCV System Air Cleaner/ Silencer Air In Drain 6
7 Open Crankcase Ventilation Specifications CV4501 CV6001 CV8001 CV12001 Maximum Flow Rate 10 CFM (283 LM) 20 CFM (566 LM) 40 CFM (1133 LM) 50 CFM (1416 LM) Inlet/Outlet Port Size 1 3/16-12 STOR 1 5/8-12 STOR 1 7/8-12 STOR 1 7/8-12 STOR Weight 3.3 lbs (1.5 kg) 5.0 lbs (2.3 kg) 8.7 lbs (3.9 kg) 9.3 lbs (4.2 kg) Media Density: High Housing Material Crankcase Pressure Regulator Engine Block Check Valve Return Fitting CCV CCV CCV CCV Die cast head, glass-filled nylon and black powder epoxy-coated steel bowl. Die cast head, glass-filled nylon and black powder epoxy-coated steel bowl. Die cast head, glass-filled nylon and black powder epoxy-coated steel bowl. Die cast head, glass-filled nylon and black powder epoxy-coated steel bowl. Integral Integral Integral Integral 1/4 NPT 1/4 NPT 1/4 NPT 3/8 NPT Swivel Fitting #6 JIC (2 pcs.) #6 JIC (2 pcs.) #8 JIC (2 pcs.) #8 JIC (2 pcs.) Oil Drain Hose I.D in. (0.95 cm) in. (0.95 cm) 0.5 in. (1.27 cm) 0.5 in. (1.27 cm) Units can be manifolded to handle higher flow rates. CCV and CV Dimensions Width A D E Depth B Heigh ht F H J C 1500 Series 3500 Series 4500 Series 6000 Series 8000 Series Series Dimension IN CM IN CM IN CM IN CM IN CM IN CM A B C D E F G H J 3 N/A N/A N/A N/A N/A N/A Dimension F is 0.75 less for CV Systems. 2 Dimension G is the minimum filter removal clearance - allow more room if possible for ease of service. CCV1500 and CCV3500 Series filters are serviced from top. 3 Dimension J is not applicable on CCV1500, 3500, and 4500 assemblies because there are only two (2) mounting holes. All other units have four (4) mounting holes. 7
8 CCV Assemblies CCV3500 Series Maximum Flow 3 CFM Description Inlet Side CCV L CCV R Continuous with Internal Bypass CCV L CCV R Continuous - Non-Bypass CCV L CCV R Intermittent with Internal Bypass CCV L CCV R CCV CCV Intermittent - Non-Bypass N/A Media Density Inlet/Outlet Barb Size Check Valve Swivel Fitting Hose I.D. High 3/4 Barb 1/4 NPT #6 JIC (1 pc.) 3/8 (6 ft.) High 3/4 Barb 1/4 NPT #6 JIC (1 pc.) 3/8 (6 ft.) High 3/4 Barb 1/4 NPT #6 JIC (1 pc.) 3/8 (3 ft.) High 3/4 Barb 1/4 NPT #6 JIC (1 pc.) 3/8 (3 ft.) Intermittent Continuous N/A N/A N/A N/A CCV4500 Series Maximum Flow 10 CFM CCV L CCV R CCV L CCV R CCV L CCV R CCV L CCV R CCV CCV Description Inlet Side N/A Media Density Inlet/Outlet Thread Size Check Valve Swivel Fitting Hose I.D. High 1-3/16-12 SAE 1/4 NPT #6 JIC (2 pcs.) 3/8 (3 ft.) High 1-3/16-12 SAE 1/4 NPT #6 JIC (2 pcs.) 3/8 (3 ft.) Ultra 1-3/16-12 SAE 1/4 NPT #6 JIC (2 pcs.) 3/8 (3 ft.) Ultra 1-3/16-12 SAE 1/4 NPT #6 JIC (2 pcs.) 3/8 (3 ft.) High Ultra N/A N/A N/A N/A CCV6000 Series Maximum Flow 20 CFM CCV L CCV R CCV L CCV R CCV L CCV R CCV L CCV R CCV CCV Description Inlet Side N/A Media Density Inlet/Outlet Thread Size Check Valve Swivel Fitting Hose I.D. High 1-5/8-12 SAE 1/4 NPT #6 JIC (2 pcs.) 3/8 (3 ft.) High 1-5/8-12 SAE 1/4 NPT #6 JIC (2 pcs.) 3/8 (3 ft.) Ultra 1-5/8-12 SAE 1/4 NPT #6 JIC (2 pcs.) 3/8 (3 ft.) Ultra 1-5/8-12 SAE 1/4 NPT #6 JIC (2 pcs.) 3/8 (3 ft.) High Ultra N/A N/A N/A N/A 8
9 CCV Assemblies CCV8000 Series Maximum Flow 40 CFM CCV L CCV R CCV L CCV R CCV L CCV R CCV L CCV R CCV CCV Description Inlet Side N/A Media Density Inlet/Outlet Thread Size Check Valve Swivel Fitting Hose I.D. High 1-7/8-12 SAE 3/8 NPT #8 JIC (2 pcs.) 1/2 (3 ft.) High 1-7/8-12 SAE 3/8 NPT #8 JIC (2 pcs.) 1/2 (3 ft.) Ultra 1-7/8-12 SAE 3/8 NPT #8 JIC (2 pcs.) 1/2 (3 ft.) Ultra 1-7/8-12 SAE 3/8 NPT #8 JIC (2 pcs.) 1/2 (3 ft.) High Ultra N/A N/A N/A N/A CCV12000 Series Maximum Flow 50 CFM CCV L CCV R CCV L CCV R CCV L CCV R CCV L CCV R CCV CCV Description Inlet Side N/A Media Density Inlet/Outlet Thread Size Check Valve Swivel Fitting Hose I.D. High 1-7/8-12 SAE 3/8 NPT #8 JIC (2 pcs.) 1/2 (3 ft.) High 1-7/8-12 SAE 3/8 NPT #8 JIC (2 pcs.) 1/2 (3 ft.) Ultra 1-7/8-12 SAE 3/8 NPT #8 JIC (2 pcs.) 1/2 (3 ft.) Ultra 1-7/8-12 SAE 3/8 NPT #8 JIC (2 pcs.) 1/2 (3 ft.) High Ultra CCV Fitting/Hose Kits CCV4500 Series Assemblies Part No. CCV55024 CCV55025 CCV55037 CCV55038 Description N/A N/A N/A N/A (1) ¾ fitting, (1) 1 fitting, (1) ¾ ID x 4 foot long hose, (1) 1 ID x 4 foot long hose, (4) clamps and (4) ties (2) 1 fittings, (1) 1 ID x 8 foot long hose, (4) clamps and (4) ties (1) 1-¼ fitting, (1) 1 fitting, (1) 1-¼ ID x 4 foot long hose, (1) 1 ID x 4 foot long hose, (4) clamps and (4) ties (1) ¾ fitting, (1) 1 fitting, (1) ¾ ID x 6 foot long hose, (1) ¾ Tee fitting, (1) 1 ID x 4 foot long hose, (8) clamps and (8) ties CCV6000 Series Assemblies Part No. Description CCV55046 (2) 1-¼ fittings, (1) 1-¼ ID x 8 foot long hose, (4) clamps and (4) ties CCV55047 (2) 1-¼ fittings, (1) 1-¼ Tee fitting, (1) 1-¼ ID x 10 foot long hose, (8) clamps and (8) ties CCV55048 (2) 1-¼ fittings, (1) 1-½ ID x 4 foot long hose, (1) bushing reducer, (1) 1-¼ ID x 4 foot long hose, (4) clamps and (4) ties CCV55049 (2) 1-¼ fittings, (1) 1-½ ID x 5 foot long hose w/2 cuff, (1) bushing reducer, (1) 1-¼ ID x 4 foot long hose, (4) clamps and (4) ties CCV8000 and CCV12000 Series Assemblies Part No. Description CCV55067 (2) 1-½ fittings, (1) 1-½ ID x 10 foot long hose, (1) bushing reducer, (4) clamps and (4) ties CCV55068 (2) 1-½ fittings, (1) 1-½ Tee fitting, (1) 1-½ ID x 12 foot long hose, (2) bushing reducers, (8) clamps and (8) ties CCV55069 (2) 1-½ fittings, (1) 1-½ ID x 5 foot long hose w/2 cuff, (1) bushing reducer, (1) 1-½ ID x 5 foot long hose, (4) clamps and (4) ties 9
10 Hose and Fitting Kits Bulk Hose Kits Drain Hoses CCV CCV CCV CCV Push-Lok Hose Size 3/8 I.D., 25 Roll 3/8 I.D., 50 Roll 1/2 I.D., 25 Roll 1/2 I.D., 50 Roll Marine Air Filter Assemblies with Racor CCV Connector Marine Air Filter Model Outlet Diameter CCV 90 Hose Adapters Length Hose Barb Diameter AF M AF M AF M AF M AF M All Marine Air Filters include Installation Instructions Note: AF M includes 1-¼ x 1-½ Bushing (connects to 1-½ I.D. Hose) Inlet/Outlet Hose Kits (available by the foot) Part Number Corrugated Hose Size (I.D.) CV /4 CV CV /4 Use with Model Hose Size CCV55121 CCV /4 I.D. Use with Model Use with Model CCV CCV8000 CCV CCV4500 CV /2 Hump Hose Fittings CCV Hose Barbs Hose CCV CCV CCV CCV CCV Assembly Hose Barb Size CCV4500 CCV CCV4500 CCV CCV4500 CCV CCV6000 CCV CCV6000 CCV CCV6000 CCV (90 ) CCV6000 CCV CCV8000/CCV12000 CCV
11 CCV8000 Conversion Kits Remote Filter Gauge CCV CCV Element High Density Ultra Density CCV Heater Kits Heavy-Duty Wear Spacers Insulating Sleeve Heater Band CCV Assembly CCV4500 CCV6000 CCV8000 Heater Kit CCV55461 CCV55462 CCV55463 Kits include heater band and insulating sleeve only. CCV assembly sold separately. CCV Unit CCV4500 CCV6000 CCV8000 CCV12000 Tap Sleeves Spacer Number CCV55390 CCV55385 CCV55374 CCV55374 Electronic Remote Filter Gauge Size CCV x 1 CCV x1 CCV x 1-1/4 CCV x 1-1/4 11
12 DISTRIBUTED BY: or to Place an Order Phone Fax Address 2718 Darlington Road Beaver Falls, PA
Section: G Crankcase Filtration
Section: Crankcase Filtration aerospace climate control electromechanical filtration fluid & gas handling hydraulics pneumatics process control sealing & shielding Table of Contents Closed Crankcase Ventilation
Crankcase Ventilation. Products and Custom Solutions
Crankcase Ventilation Products and Custom Solutions Table of Contents Closed Crankcase Ventilation (CCV)...3-5 Market Challenges and Overview...3 Features and Benefits...4 Product Specifications...5 Open
Crankcase Ventilation. Products and Custom Solutions
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