990 SUPERDUKE BLACK EU 2006

Transcription

1 990 SUPERDUKE BLACK EU 2006 SPARE PARTS MANUAL: CHASSIS ART.NO.: 3CF9803F7EN ENGLISH

2 INDEX 990 SUPERDUKE BLACK EU 2006 TELESCOPIC FORK FORK LEGS HANDLEBAR, CONTROLS FRAME, SUB FRAME 4x 5x 6x 7x SIDE STAND SWING ARM SHOCK ABSORBER SHOCK ABSORBER DISASSEMBLED 8x 9x 10x 11x MANIFOLD, SILENCER AIR FILTER BOX TANK, SEAT, COVER FUEL PUMP 12x 13x 14x 16x 1

3 INDEX 990 SUPERDUKE BLACK EU 2006 MASK, FENDERS DECAL FRONT WHEEL REAR WHEEL 17x 19x 20x 21x WIRING HARNESS BATTERY BOX HAND BRAKE CYLINDER REAR BRAKE CONTROL 22x 23x 24x 25x BRAKE CALIPER FRONT BRAKE CALIPER REAR LIGHTING SYSTEM INSTRUMENTS, LOCK SYSTEM 26x 27x 28x 29x 2

4 INDEX 990 SUPERDUKE BLACK EU 2006 SPECIAL TOOLS 30x x x x x x x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM-SPORTMOTORCYCLE AG, Mattighofen only. 3 x

5 TELESCOPIC FORK 990 SUPERDUKE BLACK EU * 14187B13LS FORK LEG L/S WP48 SUPERDUKE * 14187B13RS FORK LEG R/S WP48 SUPERDUKE AH SCREW DIN0912-M 8X TOP TRIPLE CLAMP 210/ BOT.TRIPLE CLAMP CPL FORK TUBE LC8 ADV * AH SCREW DIN6912-M 8X SPECIAL SCREW M8X26 WS= HEXAGON NUT DIN0934-M O-RING SUPPORT W. SEALING LIP 1 11* TAPERED ROLLER BEARING CPL STEARING HEAD GASKET TOP STEERING HEAD COVER * STEER.HEAD SCREW M20x1,5 SW= HANDLEBAR CAMP 28MM ELOX AH SCREW DIN6912-M10X HANDLEBAR SUPPORT 28 MM ELOX WASHER 10,5X32X RUBBER BUSHING SPACER TUBE 10,2X12X SELF LOCK.NUT DIN0982-M10 HIGH / C * NEW PART X AS REQUIRED 4

6 FORK LEGS 990 SUPERDUKE BLACK EU S1 AXLE CLAMP R/S CPL S1 AXLE CLAMP L/S CPL S SPRING C=8,5 L=250 D=5,1 05 x S SPRING C=9 L=250 D=5, S SPRING C=9,5 L=250 D=5,25 05 x WASHER 32X42X2, SPACER ALU D40 X SPACER 42X26,5X2, SPACER 42X26,5X SPACER 42X26,5X1, S PRE-LOAD ADJ. CPL. M51X1, S CARTRIDGE CPL E OUTER TUBE L=500MM D=54/60 SET 2 10 R14009 REPAIR-KIT GASKET 4860 MXMA S1 FORK OIL SAE T511 SILICONE GREASE F. DUST STRI / C * NEW PART X AS REQUIRED 5

7 HANDLEBAR, CONTROLS 990 SUPERDUKE BLACK EU * HANDLEBAR VIBRATIONS ABSORBER AH SCREW DIN0912-M 6X THROTTLE GRIP TWIST GRIP COVER PERFORATED FIXED GRIP PERFORATED * REAR MIRROR L/S * REAR MIRROR R/S SUPPORT FOR MIRROR LC4 ' THROTTLE CABLE OPEN THROTTLE CABLE CLOSE START-STOP SWITCH AD LIGHT SWITCH MASTER CYLINDER CPL CLAMP MIRROR WITH PIN HH COLLAR SCREW M 6X16 WS= CLUTCH SWITCH CLUTCH LEVER CPL LEVER SCREW CPL ROCKER CPL ADJUSTING SCREW CPL O-RING ANGLE PIECE REP.SET PISTON D= RESERVOIR CPL BRACKET AND SCREWS F. RESERV YDNAC-CLAMP MM BLEEDER SCREW WITH CAP OIL FOR HYD. CLUTCH 75ML CLUTCH PIPE HOLLOW SCREW HYDR. CLUTCH CPL / C * NEW PART X AS REQUIRED 6

8 FRAME, SUB FRAME 990 SUPERDUKE BLACK EU FRAME 990 DUKE PLUG SFL ENGINE SUPPORT LEFT ENGINE SUPPORT RIGHT HH COLLAR SCREW M10X24 WS= SELF LOCKING NUT M10 CU WS= ENGINE BRAC. SCREW M10X ENGINE BRAC. SCREW M10X CHAIN SLIDING BLOCK EJOT PT SCREW K60X20 ALU WS= FOOTREST BRACKET FRONT L/S FOOTREST BRACKET FRONT R/S COLLAR NUT M10 WS= COVER PLATE L/S COVER PLATE R/S COU.SUNK SCR. AH ISO7380 M6X FOOTREST FRONT L/S CPL FOOTREST FRONT R/S CPL BOLT FOR FOOTREST REAR SPRING FOOTREST FRONT TAB WASHER DIN6799-RS 6, ENGAGE PANEL FOOTREST L/S ENGAGE PANEL FOOTREST R/S RUBBER SLEEVE SUB FRAME ALUMINIUM HH COLLAR SCREW M 8X30 WS= STEPPED WASHER 8,5X20X3, STOP NUT DIN6926 M8 SS FOOTREST BRACKET REAR L/S FOOTREST BRACKET REAR R/S SPROCKET SCREW-AH M8X20 WS= DISTANCE RUBBER AIRBOX FOOTREST CPL. L/S REAR FOOTREST CPL. R/S REAR PLUG SFL 22X1,8-3, SPECIAL SCREW M8X / C * NEW PART X AS REQUIRED 7

9 SIDE STAND 990 SUPERDUKE BLACK EU SIDE STAND CPL SCREW SIDE STAND SPRING SPRING L=116 MM SCREW FOR SIDE STAND M10X26, SIDE STAND PICKUP SIDE STAND SWITCH CYL.HEAD SCREW DIN84A M4x SIDE STAND BRACKET HH COLLAR SCREW M10X30 WS= / C * NEW PART X AS REQUIRED 8

10 SWING ARM 990 SUPERDUKE BLACK EU SWINGARM CPL. 990 DUKE BUCKET F. SHAFT SEAL RING SHAFT SEAL RING 30X40X INNER RING JR20X25X38, NEEDLE BUSH HK2526B STOP DISK CHAIN SLID. GUARD SWINGARM BUCKET HH COLLAR SCREW M 6X16 WS= RET. CLAMP F. BRAKE HOSE BLACK SPECIAL SCREW M 5,0X CHAINGUARD SCREW FOR PLASTIC D=5X BUSH FOR CHAIN SLIDER GUARD WASHER CHAINGUARD PLUG SWINGARM SCREW M14X1,5 L=73MM PLUG SFL12 GREY SWINGARM BOLT CPL COLLAR NUT M19X1,5 WS=27MM / C * NEW PART X AS REQUIRED 9

11 SHOCK ABSORBER 990 SUPERDUKE BLACK EU * 15187B01 MONOSHOCK 990 SUPERDUKE SCREW M14X1,5 L=55MM SCREW M14X1,5 L=73MM / C * NEW PART X AS REQUIRED 10

12 SHOCK ABSORBER DISASSEMBLED 990 SUPERDUKE BLACK EU S1 MOUNT EYE CPL S1 MONOSHOCK TOP S9 DCC-COMPR.DAMP.CONTROL CPL SPRING (59) D=13, S SPRING (59) D x S SPRING (59) D13,5 05 x S ADJUSTING NUT M52X1, INTERM.RING D= SPRING RETAINER H=15 D= R15002 REPAIR-KIT GASKET R15003 REPAIR KIT BEARINGS S1 SHOCK ABSORBER FLUID 5 LT / C * NEW PART X AS REQUIRED 11

13 MANIFOLD, SILENCER 990 SUPERDUKE BLACK EU EXHAUST PIPE FRONT EXHAUST PIPE REAR EXHAUST GASKET SPACER BUSH. 8,5X15X7, SELF LOCKING NUT M 8 CU PLUG DIN0910-M 10X COPPER GASKET DIN X14X LAMBDA SENSOR CLAMP EXHAUST PIPE HH COLLAR SCREW M 8X40 WS= WASHER DIN9021-A 8, INSOLATE WASHER 8,5X28X COLLAR BUSH 8,5X12X23,5X EXHAUST PIPE BRACKET FRONT HH COLLAR SCREW M 8X35 WS= DAMP. COMPONENT SILICONE GREY CLAMP CPL. D=53,2MM GRAPHITRING 45X50X EXHAUST CLAMP CPL SILENCER THERMAL SHIELD SILENCER L/S THERMAL SHIELD SILENCER R/S THER.PROT.FOIL SILENCER L/S THER.PROT.FOIL SILENCER R/S DAMP. COMPON. SILICONE GREY RANGE CHANGE METAL NUT M COU.SUNK SCR. AH ISO7380 M6X ANTI-ROTATION ELEMENT CPL HH COLLAR SCREW M 8X25 WS= RUBBER SILENCER SUPPORT SLEEVE SILENCER SUPPORT / C * NEW PART X AS REQUIRED 12

14 AIR FILTER BOX 990 SUPERDUKE BLACK EU AIRBOX COVER 990 DUKE AIR FILTER EFI CONNECTOR FOR SAS LC GASKET SAS CONNECTOR INTAKE SNORKEL AIRBOX FRONT PART LC SPECIAL SCREW K60X35/ AIRBOX COVER L/S R/S AIRBOX COVER R/S EFI GASKET F. AIRBOX COVER L/S R/S FILTER BOX LOWER PART EJOT PT SCREW K60X20 WS= RUBBER SLEEVE F. THR. CABLE SAS-BRACKET PANEL RANGE CHANGE METAL NUT M DISTANCE RUBBER AIRBOX HH COLLAR SCREW M 6X16 WS= RUBBER SLEEVE AIRBOX RUBBER SLEEVE FUEL HOSE CABLE SUPPORT KHS NR HOSE 10X14 PER METER x / C * NEW PART X AS REQUIRED 13

15 TANK, SEAT, COVER 990 SUPERDUKE BLACK EU * A FUEL TANK BLACK MATT BRACKET SEAT L/S BRACKET SEAT R/S FLAT H.SCEW DIN7991-M5X MOUNTING BRACKET CPL GAS-PRESSURE DAMPER 300N TAB WASHER DIN 6799-RS 4,0 A HH COLLAR SCREW M 6X12 WS= SPACER FUEL TANK BRACKET FUEL TANK RUBBER BEARING FUEL TANK SPECIAL SCREW M10X36 AH TANK RUBBER BUSHING FRONT BEARING BUSHING OUTSIDE AH SCREW DIN912 M8X SEAL. FLANGE F.TANK INSERT TANK INSERT SEAL. RING F. TANK INSERT TANK PLUG CPL AH SCREW DIN 912 M 5X AH SCREW DIN0912-M 5X AH SCREW DIN0912-M 5X KEY BLANK LC4/DUKE/LC8 x CONNECT.PIECE F.OVERFLOW M GASKET FOR CONNECTING PIECE HOSE NBR 5,4X9,4 PER METER x 30* GAS-LEVEL SENSOR * AH SCREW DIN0912-M 5X * CABLE TIE WITH PLUG M A SPOILER L/S BLACK 05 1 WITH DECAL A SPOILER R/S BLACK 05 1 WITH DECAL SPECIAL WASHER D=16,5MM AH SCREW DIN6912 M6X HH COLLAR SCREW M 6X13 WS= / C * NEW PART X AS REQUIRED 14

16 TANK, SEAT, COVER 990 SUPERDUKE BLACK EU RANGE CHANGE METAL NUT M AIR INTAKE L/S AIR INTAKE L/S SCREW FOR PLASTIC D=5X SNAP-NUT HOLDER M6 KP A FRONT SPOILER CPL. BLACK 05 1 WITH DECAL THERMAL PROTECTION FOIL AH SCREW DIN6912 M6X16 SL EJOT PT SCREW K60X20 WS= SEAT BLACK DISTANCE RUBBER SEAT SEAT LOCK SPACER RING SEAT LOCK SCREW M4 AF WASHER AF CLOSING PANEL TR WASHER TR NUT M19 X1 AF / C * NEW PART X AS REQUIRED 15

17 FUEL PUMP 990 SUPERDUKE BLACK EU * FUEL PUMP O-RING SET FOR FUEL PUMP FILTER-SET FUEL PUMP SCREW FOR FILTER-SET HH COLLAR SCREW M 6X16 WS= HOSE 7,5X13,5 PER METER x CLUTCH CPC BLACK PLUG CPC BLACK O-RING VITON F. PLUG CPC VARIABLE ONE-EAR CLAMP 15,3MM FUEL HOSE CLAMP STD DN FUEL HOSE 2 CPL FUEL HOSE 90 1 CPL / C * NEW PART X AS REQUIRED 16

18 MASK, FENDERS 990 SUPERDUKE BLACK EU A HEAD LIGHT MASK BLACK MASK BRACKET R/S CPL MASK BRACKET L/S CPL EJOT PT SCREW K60X20 WS= BOLT F. LINK FORK 8X20X16, SECURING CLIP D=8MM HINGE JOINT BOTTOM RUBBER SLEEVE D=8MM OPEN HH COLLAR SCREW M 6X45 WS= INSTRUMENT COVER SCREW FOR PLASTIC D=5X AH SCREW DIN6912 M6X SPECIAL WASHER D=16,5MM SPLASH PROTECT. FRAME HEAD SNAP-NUT HOLDER M6 KP HH COLLAR SCREW M 6X15 WS=8 1 20* C FENDER FRONT BLACK MATT BUSH FOR SPOILER 6X11X16X7, BUSH FOR SPOILER 6X11X16X5 MM HH COLLAR SCREW M 6X16 WS= REAR END LOWER PART CPL THERMAL PROTECTION FOIL THERMAL PROTECTION FOIL HH COLLAR SCREW M 6X15 WS= NUMB.PLATE CARRIER SPLASH PROTECT BUCKET 2 33* B REAR TOPPART L/S BLACK MAT * B REAR TOPPART R/S BLACK MAT THERMAL PROTECTION FOIL L/S THERMAL PROTECTION FOIL R/S BUSH FOR SPOILER 6X11X16X7, SCREW FOR PLASTIC D=5X SPECIAL NUT FOR REAR END REFLECTOR YELLOW '99 2 ONLY FOR AUS+UK / C * NEW PART X AS REQUIRED 17

19 MASK, FENDERS 990 SUPERDUKE BLACK EU LICENCE NUMBER PLATE WASHER DIN9021-A 6, SELF LOCK. NUT DIN0985-M REFLECTOR RED LC4 ' OVAL HEAD SCREW DIN0966-M 5X WASHER 6MM BRACKET FOR REFLECTOR WASHER DIN0125-A 5, SELF LOCKING NUT DIN0985-M / C * NEW PART X AS REQUIRED 18

20 DECAL 990 SUPERDUKE BLACK EU DISPLACEMENT STICKER BLACK STICKER BUGSPOILER BLACK STICKER TANKSPOILER GREY / C * NEW PART X AS REQUIRED 19

21 FRONT WHEEL 990 SUPERDUKE BLACK EU FRONT WHEEL CPL SPACER BUSH. FR. WHEEL L/S SPACER BUSH. FR. WHEEL R/S BEARING SPACER TUBE FRONT GR.BALL BEAR.6906 DDU2CG23S6NM LOCK RING DIN X1, SHAFT SEAL RING 35X47X7 TC WHEEL SPINDEL FRONT AH SCREW M25X1,5 WS= BRAKE DISK FRONT 320MM SPECIAL SCREW M8X VALVE ANGLED / C * NEW PART X AS REQUIRED 20

22 REAR WHEEL 990 SUPERDUKE BLACK EU REAR WHEEL CPL GR.BALL BEAR RSHC3HMTF BEARING SPACER TUBE REAR CIRCLIP DIN X SHAFT SEAL RING 30X52X SPACER BUSH. REAR WHEEL R/S * SPROCKET SUPPORT CPL * SPACER BUSH. SPR. SUPP. IN * BALL BEARING 6006 DDU2CG23S6NM 2 14* NILOS RING 6006AV 1 15* SPACER BUSH. SPROCKET SUPP DAMPING RUBBER REAR SPROCKET 38-T STEEL REAR SPROCKET 39-T STEEL 05 x REAR SPROCKET 40-T STEEL 05 x BOLT FOR SPROCKET SUPPORT NUT REAR SPROCKET BRAKE DISK REAR D=240MM SPECIAL SCREW M8X WHEEL SPINDLE REAR CPL CHAIN TENSIONER R/S LC COLLAR NUT M25X1,5 WS= SCREW M10X1,25X50 WS= HH COLLAR NUT M10X1,25 WS= CHAIN 525 WITH MASTER LINK 03 1 CUT TO 110 CHAIN LINKS MASTER LINK FOR CHAIN x NEED RIVET TOOL VALVE CPL. BREMBO DUKE / C * NEW PART X AS REQUIRED 21

23 WIRING HARNESS 990 SUPERDUKE BLACK EU * MAIN WIRING HARNESS BRACKET FOR PLUGS CPL CLAMP RSGU 15/ AH SCREW DIN0912-M 5X BRACKET FOR PLUGS COVER PLASTIC CAP FOR M FLASHER UNIT DUMMY PLUG ALARM SYSTEM BRACKET RELAY SCREW FOR PLASTIC D=5X DIODE S3H STARTER RELAY ' FUSE 10 A 2000 x FUSE 15 A 2003 x EJOT PT SCREW K60X20 WS= BH SPARE CONNECTOR BH 1 DIAGNOSTIC PORT WIRING HARNESS FRONT DC HORN CPL HH COLLAR SCREW M 6X10 WS= OIL-PRESSURE SWITCH CABLE CABLE TIE 100/2,5MM BLACK x CABLE TIE 200/3,6MM BLACK x CABLE TIE 300/4,8MM BLACK x WIRING HOLDER SPIRAL HOSE D=9MM 00 x FUSE-BOX COVER / C * NEW PART X AS REQUIRED 22

24 BATTERY BOX 990 SUPERDUKE BLACK EU STARTER RELAY FUSE 30 A 2002 x AH OVAL SCREW ISO 7380 M 6X BATTERY CABLE L=230MM GROUND CABLE L=450MM STARTERCABLE L=820 MM RUBBER CAP STARTER PORT BATTERY 12V/11AH HH COLLAR SCREW M 6X10 WS= HEXAGON NUT DIN0934-M BATTERY BOX BATTERY BOX COVER EJOT PT SCREW K60X20 WS= CABLE SUPPORT KHS NR DISTANCE RUBBER AIRBOX ANTI-ROT. ELEMENT DUAL CPL EDGE PROTECTOR PER METER x RUBBER SLEEVE SPECIAL SCREW M6 WS SCREW RADIATOR BRACKET M VOLTAGE REGULATOR LC HH COLLAR SCREW M 6X30 WS= WIRING HOLDER 16MM BATTERY BOX SUPPORT R/S CPL BATTERY SUPPORT HH COLLAR SCREW M 6X20 WS= ANTI-ROTATION ELEMENT CPL / C * NEW PART X AS REQUIRED 23

25 HAND BRAKE CYLINDER 990 SUPERDUKE BLACK EU HAND BRAKE CYLINDER BRAKE FLUID RESERVOIR CPL SCREW + NUT FOR RESERVOIR SCREW RET.PANEL-RESERVOIR RUBBER BUSH RET.PANEL FLUID RES. FRONT SCREW RET.PANEL-BRAKE CYLINDER NUT FOR RESERVOIR HOSE FOR RESERVOIR 6X1, YDNAC CLAMP (9MM) CLAMP CPL HH COLLAR SCREW M 6X25 WS= HAND BRAKE LEVER RUBBER CUP LEVER SCREW CPL BLEEDER SCREW WITH CAP BRAKE LIGHT SWITCH FRONT BRAKE PIPE FRONT CPL HOLLOW SCREW M10X1X CU-SEAL RING DIN X16X BRAKE FLUID DOT / C * NEW PART X AS REQUIRED 24

26 REAR BRAKE CONTROL 990 SUPERDUKE BLACK EU MAIN BRAKE CYLINDER SPECIAL SCREW M6X16 WS= CUP FOR MAIN BRAKE CYLINDER HEXAGON NUT DIN0934-M SWIVEL HEAD M6 FOOT BRAKE LEV SPECIAL SCREW M6X19 WS= RESERVOIR REAR CPL HOSE FOR RESERVOIR 6X1, YDNAC CLAMP (9MM) HH COLLAR SCREW M 6X10 WS= FOOT BRAKE LEVER CPL GROOVED BALL BEAR RS C SPRING FOOT BRAKE LEVER * SPECIAL WASHER ALU 8X24 MM ELO FLAT HEAD SCREW M8X32 SL FOOTREST BRACKET FRONT R/S SPROCKET SCREW-AH M8X20 WS= COVER PLATE R/S COU.SUNK SCR. AH ISO7380 M6X BRAKE PIPE REAR CU-SEAL RING DIN X16X BRAKE LIGHT SWITCH REAR BRAKE FLUID DOT / C * NEW PART X AS REQUIRED 25

27 BRAKE CALIPER FRONT 990 SUPERDUKE BLACK EU * BRAKE CALIPER FRONT L/S * BRAKE CALIPER FRONT R/S BLEEDER SCREW WITH CAP AH SCREW DIN912 M10X BRAKE PAD FR. TOSHIBA TT2172HH x 6* BRAKE PAD FR. HAWK BOLT AND SPRING F. BR.CALIPER BRAKE PISTONS 4X REP.KIT SEALING RINGS 4X BRAKE PIPE FRONT CPL HOLLOW SCREW M10X1X CU-SEAL RING DIN X16X / C * NEW PART X AS REQUIRED 26

28 BRAKE CALIPER REAR 990 SUPERDUKE BLACK EU BRAKE CALIPER REAR RETAINING SPRING SET CUP SET SHORT BLEEDER SCREW WITH CAP BRAKE PISTON 32MM REPAIR KIT SEALING RINGS 32MM BRAKE PAD REAR TOSHIBA TTH38GF BOLT SET HOLLOW SCREW M10X1X CU-SEAL RING DIN X16X BRAKE PIPE REAR / C * NEW PART X AS REQUIRED 27

29 LIGHTING SYSTEM 990 SUPERDUKE BLACK EU HEAD LIGHT RIGHT TR. EU HEAD LIGHT WIRING HARN. EU/GB BULB H7 12V 55W BULB H3 12V 55W BULB 12V 5W (W2,1X9,5D) PHIL SPACER BUSHING HEAD LIGHT RUBBER GROMMIT BLACK WASHER DIN9021-A 5, SCREW FOR PLASTIC HH COLLAR SCREW M 5X20 WS= FLASHER CPL.FRONT L/S REAR R/S FLASHER CPL.FRONT R/S REAR L/S BULB 12V 10W (BA15S) HH COLLAR NUT M10X1,25 WS= FLASHER NUT M10X1,25 WS= FLASHER WASHER FLASHER LENS L/S & R/S REAR LIGHT DUKE CABLE HARNESS REAR PART BULB 12V 21W SELF LOCK. NUT DIN0985-M WASHER DIN9021-A 6, RUBBER GROMMET 16X10,8X DISTANCE RUBBER AIRBOX LICENSE-PLATE ILLUMINATION ' WASHER DIN9021-A 5, SELF LOCKING NUT DIN0985-M WIRING HARNESS REAR / C * NEW PART X AS REQUIRED 28

30 INSTRUMENTS, LOCK SYSTEM 990 SUPERDUKE BLACK EU REV COUNTER LC DAMPING RING SPEEDOMETER DIGITAL SPEEDOMETER DAMPING RING TACHOMETER RUBBER GROMMET 16X10,8X WASHER DIN9021-A 5, SELF LOCKING NUT DIN0985-M * SPEEDOMETER SENSOR CYL.HEAD SCREW DIN0084-M 4X8 A 2 16* CLAMP 5/7 MM LOCK SYSTEM 990 DUKE IGNITION LOCK LC8 ADV KEY BLANK LC4/DUKE/LC8 x TAMPERPROOF SCREW F. IGN. LOCK / C * NEW PART X AS REQUIRED 29

31 SPECIAL TOOLS 990 SUPERDUKE BLACK EU PLIERS F. VAR.ONE-EAR CLAMP PLIERS F. CLAMP BUSHING EXTRACTOR INTERN.BEAR.PULLER 28 MM ATTACHMENT WHEELED JACK STOP RUBBER M HEXAGON NUT DIN0934-M RIVET TOOL LOCTITE 243 BLUE 6CCM ANVIL DOLLY SPACER BUSH. REAR WHEEL R/S 03 1 FOR SWINGARM BEARING PRESS. TOOL F. LINK BEAR. LC MOUNT.TOOL STEER.HEAD BEAR.LC DISMOUNT. TOOL F. BEARINGS LC HOLDING TOOL CHASSIS LC VEHICLE STAND / C * NEW PART X AS REQUIRED 30

32 990 SUPERDUKE 2006 SPARE PARTS MANUAL: ENGINE ART.NO.: 3CM089811EN ENGLISH

33 INDEX 990 SUPERDUKE 2006 SPECIAL TOOLS ENGINE CASE CLUTCH COVER CRANKSHAFT, PISTON 3x 5x 7x 8x BALANCER SHAFT CYLINDER SECONDARY AIR SYSTEM CLUTCH 9x 10x 11x 12x TRANSMISSION I - MAIN SHAFT TRANSMISSION II - COUNTERSHAFT SHIFTING MECHANISM WATER PUMP 13x 14x 15x 17x 1

34 INDEX 990 SUPERDUKE 2006 COOLING SYSTEM CYLINDER HEAD FRONT CYLINDER HEAD REAR TIMING VALVE 18x 20x 21x 22x VALVE DRIVE LUBRICATING SYSTEM IGNITION SYSTEM ELECTRIC STARTER THROTTLE BODY 2 23x 28x 24x 26x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM-SPORTMOTORCYCLE AG, Mattighofen only. 27x

35 SPECIAL TOOLS 990 SUPERDUKE UNIVERSAL MOUNTING RACK CPL ENGINE BRACKET FOR LC PLIERS F. VAR.ONE-EAR CLAMP PLIERS F. CLAMP BUSHING EXTRACTOR EXTRACTOR PRIM. GEAR PISTON RING COMPRESSOR CPL SYNCHRONIZER CPL. 2-CYLINDER VALVE SPRING LEVER INSERT FOR VALVE SPRING LEVER DEGREE DISK 360DEG - 1/2 INCH LIMIT PLUG GAUGE F.VALVE GUIDE LOCTITE 648 GREEN 24ML x LOCTITE 243 BLUE 6CCM x FEEL. GAUGE SET 10,12,15,20, HOLDER FOR WATER PUMP WHEEL SPECIAL SOCKET F. CYLINDER NUT SPECIAL SOCKET F.CYL.-HEAD NUT PLASTIGAUGE - MEASURING STRIP BRACKET FOR CLUTCH PRESS TOOL FOR MAIN BEARING PRESS TOOL F. SUPPORT BEARING SEAL.RING PRESS PUNCH PUSH ROD SEAL.RING PRESS PUNCH COUNT.SH SEAL.RING PRESS PUNCH WAT.PUMP SEAL.RING PRESS PUNCH BA.SHAFT PRESS PUNCH WAPU-BEARING PRESSURE PUNCH F. CRANKSHAFT MOUNT.SLEEVE F. SH. SEAL RING PRESS PUNCH SEAL.RING/BEARING MOUNT.SLEEVE F. SH.S.RING WAPU FLYWHEEL EXTRACTOR PUSH SCREW F. FLYWH. EXTRACTOR 1 M16X1, INTERN.BEAR.PULLER 28 MM WRENCH FOR CYLINDER-HEAD SCREW / C * NEW PART X AS REQUIRED 3

36 SPECIAL TOOLS 990 SUPERDUKE SILICON GASKET THREE-BOND VENT INJEKTION HYDR. CLUTCH ENGINE BLOCKING SCREW SPARK PLUG WRENCH 16MM 1/2INCH BOTTOM PART PRETENSIONING TOOL HOOK WRENCH PRETENS.TOOL CPL / C * NEW PART X AS REQUIRED 4

37 ENGINE CASE 990 SUPERDUKE ENGINE CASE CPL. W.BEARINGS STUD M 10X STUD M 6X OIL FILTER COVER RACING O-RING 40,00X2,50 NBR HH COLLAR SCREW M 5X16 WS= PLUG SCREW M14X1,5 ALU AH CU-SEAL RING 14X20X1,5 LC INT. TORX OVAL HEAD M 5X DRAIN PLUG W. MAGNET CU-SEAL RING DIN X27X DOWEL 17 X 14 X 9, DOWEL 20,1X24X INT. TORX FLAT HEAD M 5X HH COLLAR SCREW M 6X30 WS= JET 60 DELLORTO M6X0, OIL JET 70 M OIL INJECT.TUBE CURVED "70" ENGINE CASE GASKET 0,5MM CHAIN SPROCKET COVER CPL CHAIN SECURING GUIDE KPL ADAPTER F. HYDR. CLUTCH HH COLLAR SCREW M 6X35 WS= SELF LOCK. NUT DIN0985-M OIL DRAIN PLUG M10X1,5 AH-WS= COPPER GASKET DIN X14X REDUCING JET "30" M6X0, HH COLLAR SCREW M 6X40 WS= HH COLLAR SCREW M 6X60 WS= HH COLLAR SCREW M 6X65 WS= HH COLLAR SCREW M 6X70 WS= HH COLLAR SCREW M 6X75 WS= HH COLLAR SCREW M 6X90 WS= THREAD PIN DIN916 M5X4-45H THREAD PIN DIN0551-M 6X AH.SCREW DIN0912-M 4X / C * NEW PART X AS REQUIRED 5

38 ENGINE CASE 990 SUPERDUKE O-RING 3,5X2,00 NBR DOWEL 9,8 X 7 X BRACKET FOR BEARING INSERT HH COLLAR SCREW M 5X12 WS= GASKET SET CPL / C * NEW PART X AS REQUIRED 6

39 CLUTCH COVER 990 SUPERDUKE CLUTCH COVER LC8 CPL CLUT.COV. GASK. INSIDE KLI.SIL OUTER CLUTCH COVER CPL GASKET RING CLUTCH 2X3,1 VAMAC CLOS. COVER OIL SCR. MILLED MOLDED RING 1,8X2,5 VAMAC COPPER GASK.DIN7603-8,2X13X DOWEL 9,8 X 7 X HH COLLAR SCREW M 6X85 WS= HH COLLAR SCREW M 6X25 WS= HH COLLAR SCREW M 6X30 WS= HH COLLAR SCREW M 6X35 WS= HH COLLAR SCREW M 6X40 WS= HH COLLAR SCREW M 6X60 WS= HH COLLAR SCREW M 8X60 WS= / C * NEW PART X AS REQUIRED 7

40 CRANKSHAFT, PISTON 990 SUPERDUKE CRANKSHAFT KPL. LC8 DUKE SPLIT BEAR.BUSH SIZE 1 RED 03 x SPLIT BEAR.BUSH SIZE 2 BLUE 03 x SPLIT BEAR.BUSH SIZE 3 YELL.03 x WOODRUFF KEY DIN6888 4X5X SPLIT BEAR.BUSH SIZE 1 RED 03 x SPLIT BEAR.BUSH SIZE 2 BLUE 03 x SPLIT BEAR.BUSH SIZE 3 YELL.03 x PRIMARY PINION 35 T WASHER 33,2X46X HH-NUT M33X1,5 L/S WS BUSHING BOWL 28X32X CONNECTING ROD CPL BUSH.BOWL PACK. SIZE 1 RED 03 x BUSH.BOWL PACK. SIZE 2 BLUE 03 x BUSH.BOWL PACK. SIZE 3 YELL.03 x CYLINDER PIN CONNECTING-ROD BOLT MJ10X I PISTON D= x II PISTON D= x SAFETY CLIP PISTON PIN EB 22/72 d22x OIL SCRAPER RING D=101MM TAP.COMPR.PISTON RING 101X1, PISTON RING "L" D=101 H=1, / C * NEW PART X AS REQUIRED 8

41 BALANCER SHAFT 990 SUPERDUKE HEXAGON NUT M20X1,5 H=6MM STOP DISK 20,2 X 34 X SPREAD TRANSMISSION BALANCER WEIGHT R/S WOODRUFF KEY DIN6888 4X5X TIMING GEAR 18-T WOODRUFF KEY DIN6888-3X3, TIMING VALVE JACKSHAFT CPL CYL. ROLLER BEAR. NUP 204E CYL.ROLLER BEARING 26,5X47X SHAFT SEAL RING 12X20X5 B SPRING WASH. 30,5X46,5X0,6-1, CLAMPING WHEEL 35-Z TENSION SPRING DRIVE WHEEL 35-T / C * NEW PART X AS REQUIRED 9

42 CYLINDER 990 SUPERDUKE CYLINDER CYLINDER CYLINDER-BASE GASKET FR 0,35MM CYLINDER-BASE GASKET RR 0,35MM AH SCREW DIN0912-M 8X GROOVED PIN DIN1474 5X STUD M6X / C * NEW PART X AS REQUIRED 10

43 SECONDARY AIR SYSTEM 990 SUPERDUKE CONTROL VALVE SAS CLAMP STD DN SAS HOSE AIRBOX VARIABLE ONE-EAR CLAMP 22,6MM VARIABLE ONE-EAR CLAMP 21,0MM SAS HOSE CYLINDER FRONT SAS FLANGE SAS HOSE CYLINDER REAR HH COLLAR SCREW M 6X12 WS= SLS-VALVE PVC CLAMP 17,4MM HEYCO / C * NEW PART X AS REQUIRED 11

44 CLUTCH 990 SUPERDUKE HH COLLAR SCREW M 6X16 WS= WASHER DIN9021-A 6, CLUTCH SPRING LC PRESSURE CAP LC BALL BEARING 6003 JR2 C STEEL DISK 2MM LINING DISK 2,8MM LINING DISK OUTSIDE 2,8MM LINING DISK TURN OUT 2,8MM BELLEVILLE SPRING THRUST WASHER HEXAGON NUT DIN0936-M22X1,5 R WASHER DIN X37X3 MM CLUTCH BOOSTER UNIT CPL INNER CLUTCH HUB CPL SECTION WASHER OUT.CLUTCH HUB CPL. 67-T OIL PUMP GEAR WHEEL 32-T NEEDLE BUSH HK 30X35X STOP DISK 30,2/50/2 1 30* PUSH ROD CPL NEEDLE ROL.DIN5402 NRB 3X17, SHAFT SEAL RING 9X18X06 B-NBR DISTANCE CLUTCH CONTR. CPL CIRCLIP DIN PISTON WITH O-RING AND BALL COMPRESSION SPRING 8X20, CYLINDER CPL. LC HOLLOW SCREW CPL. M 10X1 ' COPPER GASKET DIN X14X HH COLLAR SCREW M 6X50 WS= O-RING GASKET / C * NEW PART X AS REQUIRED 12

45 TRANSMISSION I - MAIN SHAFT 990 SUPERDUKE BALL BEARING 6206 C3 J1 NSK NEEDLE BEAR. K IDLER 5. GEAR STOP DISK 28,3/35,75/1, LOCK RING DIN5417-WS SLIDING GEAR 3/4 GEAR STOP DISK 22,2/30,2/1, NEEDLE BEAR. K 22X26X13 TN IDLER 6. GEAR SOLID GEAR 2.G STOP DISK 20,2/28/1, MAIN SHAFT NEEDLE BUSH HK0912 9/13/ BALL BEARING 6204 DU J1 C / C * NEW PART X AS REQUIRED 13

46 TRANSMISSION II - COUNTERSHAFT 990 SUPERDUKE CIRCLIP DIN471 20X1, BALL BEARING 6204 DU J1 C STOP DISK 20,2 X 34 X NEEDLE BEAR. K 24X28X13 TN IDLER 1. GEAR STOP DISK 24,3/35,75/ TH GEAR MAINSHAFT LOCK RING WS STOP DISK 26,2/36/1, IDLER GEAR 4TH G IDLER 3. GEAR NEEDLE BEAR. K th gear mainshaft CIRCLIP DIN X1,5 NIRO STOP DISK 30,2/39/1, IDLER 2. GEAR COUNTERSHAFT CYL.ROLLER BEAR.NJ206 ET2XCS SH.SEAL RING 30X47X7 BSL VITON CHAIN SPROCKET 16-T 03 x CHAIN SPROCKET 17-T 03 x CHAIN SPROCKET 17-T DAMPED 03 x SECURING PLATE TOOTHED HEXAGON NUT M20X1, / C * NEW PART X AS REQUIRED 14

47 SHIFTING MECHANISM 990 SUPERDUKE SHIFT FORK 1-4 GEAR LC SHIFT FORK 2-3 GEAR LC SHIFT FORK 5-6 GEAR LC SHIFTING ROLLER 6X8X5, SHIFT RAIL 11,8X105MM SHIFT RAIL 11,8X89MM PRESSURE SPRING 0,9MM SHIFT SHAFT CPL TENSIONING SPRING 0,8MM SPRING GUIDE RETURN SPRING 2,2MM ' STOP DISK 14X30X1 1 13* SHIFT ROLLER CPL CONTACT SPRING CONTACT BOLT SHIFT ARRESTING CPL AH SCREW DIN6912 M 6X ARRESTING LEVER CPL HH COLLAR SCREW M 5X20 WS= WASHER DIN7349-5X15X SLEEVE FOR LOCKING LEVER ARRESTING LEVER SPRING NEEDLE BEAR.HK X20X SHAFT SEAL RING 14X24X6 B GEAR-POSITION SENSOR O-RING 27,5X2,5 NBR AH SCREW DIN0912-M 5X BALL BEARING C GROOVED BALL BEARING 6808 JRC SCHIFT LEVER KPL STEEL WASHER 6,4X17X PAIR OF WASHERS M 6 NORDLOCK SPECIAL SCREW M6X19 WS= GROOVED BALL BEAR RS C RUBBER FOR SHIFT LEVER * SPECIAL WASHER ALU 8X24 MM ELO / C * NEW PART X AS REQUIRED 15

48 SHIFTING MECHANISM 990 SUPERDUKE FLAT HEAD SCREW M8X32 SL SHIFT ROD CPL RELAY LEVER SELCTOR SHAFT ' SPROCKET SCREW-AH M8X26 WS= WASHER COUNT. 8,5X21X7, / C * NEW PART X AS REQUIRED 16

49 WATER PUMP 990 SUPERDUKE HH COLLAR SCREW M 6X10 WS= CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M 6X16 WS= WATER-PUMP COVER WATER-PUMP GASKET DOWEL 6X8X11, HH COLLAR SCREW M 6X15 WS= WATER-PUMP WHEEL LC FORM WASHER 16X1 NIRO SHAFT SEAL RING 12X30X7 VITON 1 DOUBLE-LIP CIRCLIP DIN X GROOVED BALL BEARING 6901V C CIRCLIP DIN472 D=24X1, WATER-PUMP SHAFT O-RING 25,00X3,00 NBR ALUMINUM TUBE WATER-PUMP FIXING CLAMP WATER-P. TUBE HH COLLAR SCREW M 6X60 WS= / C * NEW PART X AS REQUIRED 17

50 COOLING SYSTEM 990 SUPERDUKE RADIATOR 990 DUKE RADIATOR CAP 990 DUKE HH COLLAR SCREW M 6X10 WS= WASHER DIN0125-A 6, EXPANSION TANK CPL PLUG F. EXPANSION TANK RUBBER GROMMET 16X10,8X HH COLLAR SCREW M 6X15 WS= HOSE 6X10 EPDM 03 x HOSE CLAMP YDNAC MM YDNAC-CLAMP MM ANGLE CONNECTION EXPANS. TANK RADIATOR HOSE THERM./RAD RADIATOR HOSE THERM./PUMP THERMOSTAT 75 CPL. W. CASE RADIATOR HOSE THERM./DISTR DISTRIBUTOR R/S 18/18/18MM RADIATOR HOSE CYL./DISTR RADIATOR HOSE DISTR./DISTR DISTRIBUTOR L/S 18/18/25MM RADIATOR HOSE RADIATOR L/S VARIABLE ONE-EAR CLAMP 27,1MM CLAMP STD DN VARIABLE ONE-EAR CLAMP 34,6MM VARIABLE ONE-EAR CLAMP 33,1MM RUBBER SLEEVE D=12MM SCREW RADIATOR BRACKET M THERMOSWITCH LC8 102DG ' O-RING 17X1,5 NB FAN CAP FAN COWL L/S EDGE PROTECTOR PER METER x FAN FLAP RUBBER LC FAN L/S SPECIAL SCREW T60 6X30 WS= EJOT PT SCREW K60X20 WS= / C * NEW PART X AS REQUIRED 18

51 COOLING SYSTEM 990 SUPERDUKE HH COLLAR SCREW M 6X20 WS= RANGE CHANGE METAL NUT M / C * NEW PART X AS REQUIRED 19

52 CYLINDER HEAD FRONT 990 SUPERDUKE CYLINDER HEAD CPL. FRONT CYLINDER HEAD GASKET 0,5 101MM STUD DIN0835-M 8X SELF LOCKING NUT M 8 CU EXHAUST GASKET CAP NUT M6 DIN WASHER DIN0125-A 6, VACUUM CONECTION HH COLLAR SCREW M 6X10 WS=8 x CU-SEAL RING DIN7603-6X10X1 x VALVE GIUDE OUTLET ' VALVE GIUDE INDUCTION ' COLLAR NUT M 10 WS= NEEDLE ROLLER DIN5402 5X9, SHIM 10,2X19X1,5MM AH SCREW DIN0912-M 6X AH SCREW DIN7984-M 8X HOSE CONNECTOR M20X1,5 SPLICE PLUG DIN0908-M12X1, CU-SEAL RING DIN X18X1, RUBBERSLEEVE INTAKE FLANGE HOSE CLAMP GEMI 66MM HOSE CLAMP GEMI 63MM O-RING 29,87X1,78 VITON INSERT SPARK-PLUG SHAFT LC VALVE COVER GASKET SET FR+RR VALVE COVER FRONT COLLAR SCREW M 6 WS= ANGLE CONNECTOR LC O-RING 8X2 SILICONE OIL-PRESSURE SWITCH LC COPPER GASKET DIN X14X SPACER BUSH. 8,5X15X7, ANGLE CONNECTOR BRACKET PANEL SPECIAL SCREW M 5,0X GASKET SET CYL. HEAD KPL CYLINDER FRONT + REAR / C * NEW PART X AS REQUIRED 20

53 CYLINDER HEAD REAR 990 SUPERDUKE CYLINDER HEAD CPL. REAR CYLINDER HEAD GASKET 0,5 101MM STUD DIN0835-M 8X SELF LOCKING NUT M 8 CU EXHAUST GASKET CAP NUT M6 DIN WASHER DIN0125-A 6, VACUUM CONECTION HH COLLAR SCREW M 6X10 WS=8 x CU-SEAL RING DIN7603-6X10X1 x VALVE GUIDE EXHAUST VALVE GUIDE INTAKE COLLAR NUT M 10 WS= NEEDLE ROLLER DIN5402 5X9, SHIM 10,2X19X1,5MM AH SCREW DIN0912-M 6X AH SCREW DIN7984-M 8X HOSE CONNECTOR M20X1,5 SPLICE TEMPERAT.-SENSOR WATER LC O-RING 10,00X2,00 SILCONE RUBBERSLEEVE INTAKE FLANGE HOSE CLAMP GEMI 66MM HOSE CLAMP GEMI 63MM O-RING 29,87X1,78 VITON INSERT SPARK-PLUG SHAFT LC VALVE COVER GASKET SET FR+RR VALVE COVER REAR COLLAR SCREW M 6 WS= SPACER BUSH. 8,5X15X7, GASKET SET CYL. HEAD KPL CYLINDER FRONT + REAR / C * NEW PART X AS REQUIRED 21

54 TIMING VALVE 990 SUPERDUKE * CAMSHAFT EXHAUST CPL. FRONT * CAMSHAFT INTAKE CPL. FRONT * CAMSHAFT INTAKE CPL. REAR * CAMSHAFT EXHAUST CPL. REAR TIMING GEARS 32-T CPL NEEDLE BEARING K18/24/ O-RING 29X2 VITON BEARING BOLT CPL. W. O-RING TOOTH CHAIN 88 LINK 6,35PITCH GUIDE RAIL BUSHING SCREW 2 CYL TENSIONER RAIL CPL. FRONT COLLAR SCREW AH M TENSIONER RAIL CPL. REAR SCREW PLUG M16X1, CU SEAL-RING DIN X20X1, TIMING-CH.TENS. HYDR.(75YM) SEAL RING CU DIN7603-8X12X / C * NEW PART X AS REQUIRED 22

55 VALVE DRIVE 990 SUPERDUKE INTAKE VALVE EXHAUST VALVE VALVE SPRING HOLDER VALVE-STEM SEALING RACING STOP DISK 14X30X1 4 EXHAUST VALVE SPRING SET CPL VALVE SPRING RETAINER STEEL VALVE COLLET MK SHIM D=10/2,00 03 x SHIM D=10/2,05 03 x SHIM D=10/2,10 03 x SHIM D=10/2,15 03 x SHIM D=10/2,20 03 x SHIM D=10/2,25 03 x SHIM D=10/2,30 03 x SHIM D=10/2,35 03 x SHIM D=10/2,40 03 x SHIM D=10/2,45 03 x SHIM D=10/2,50 03 x SHIM D=10/2,55 03 x SHIM D=10/2,60 03 x SHIM D=10/2,65 03 x SHIM D=10/2,70 03 x SHIM D=10/2,75 03 x SHIM D=10/2,80 03 x SHIM D=10/2,85 03 x SHIM D=10/2,90 03 x SHIM D=10/2,95 03 x SHIM D=10/3,00 03 x SHIM D=10/3,05 03 x SHIM D=10/3,10 03 x SHIM D=10/3,15 03 x SHIM D=10/3,20 03 x BUCKET TAPPET / C * NEW PART X AS REQUIRED 23

56 LUBRICATING SYSTEM 990 SUPERDUKE OIL TANK KPL PLUG CPL. M24X O-RING 19,00X3,00 NBR AH SCREW DIN0912-M 5X ANGLE CONNECTOR BRACKET PANEL ANGLE CONNECTOR LC O-RING 8X2 SILICONE OILDRAIN PLUG W.MAG. M 12X1, CU-SEAL RING DIN X18X1,5 1 10* PREFORMED HOSE D9X3, OIL PIPE "B" O-RING 9X2 VITON OIL HOSE PIPE A OIL PIPE "A" VARIABLE ONE-EAR CLAMP 25,6MM VARIABLE ONE-EAR CLAMP 19,8MM HH COLLAR SCREW M 6X16 WS= OIL SCREEN FINISHED GASKET FOR OIL FILTER HNBR PLUG 10MM LC O-RING 11X2 VITON RETAINING PLATE 2 LC RETAINING PLATE 1 LC AH SCREW DIN0912-M 6X SCREW OIL TANK FIXING EXHAUST BRACKET RUBBER BLACK SCREW RADIATOR BRACKET M RUBBER SLEEVE D=12MM RANGE CHANGE METAL NUT M VARIABLE ONE-EAR CLAMP 18,5MM WIRING HOLDER 05 x OIL RISING PIPE CPL SEAL RING CU DIN7603-8X12X BANJO BOLT M8 X 1 DIN OIL TANK BREATHING HOSE R/S CLAMP STD DN / C * NEW PART X AS REQUIRED 24

57 LUBRICATING SYSTEM 990 SUPERDUKE OIL TANK BREATHING HOSE L/S STICKER "OIL LEVEL" PRESSURE PUMP CASE CONTROL SPRING LC8 3,5 BAR CONTROL PISTON LC WASHER 6X12X1 HRC CIRCLIP DIN0472 J ROTOR-SET PRESSURE PUMP OIL PUMP SHAFT NEEDLE ROLLER NRB 4X15,8 G OIL PUMP GEAR 24-T TAB WASHER DIN6799 RS WASHER 10X16X0, ROTOR-SET SUCTION PUMP SUCTION PUMP CASE NEEDLE ROL.DIN5402 NRB 4X9, O-RING 13,3X2,4 VITON OIL SCREEN HH COLLAR SCREW M 6X40 WS= HH COLLAR SCREW M 6X20 WS= O-RING 10,00X1,00 NBR 70 SH OIL INJECTION TUBE GEAR OIL FILTER HH COLLAR SCREW M 6X10 WS=8 2 64* OIL TANK VALVE CPL SHAFT SEAL R.10X18X4 B-VITON / C * NEW PART X AS REQUIRED 25

58 IGNITION SYSTEM 990 SUPERDUKE PULSE GENERATOR LC HH COLLAR SCREW M 6X16 WS= COIL SPROKET 22Z O. CYL. PIN 1 4* TIMING CHARGER EFI SPECIAL WASHER D=16,5MM VIBRATION DAMPER DIGITALBOX AH SCREW DIN6912 M6X STICK COIL SPARK PLUG M12X1,25 DCPR8E/M IGNITION ROTOR 04 1 INCL. FREEWHEEL WASHER 17X32X AH EXPAND. SCREW M16X1, HH COLLAR SCREW M 6X35 WS= STATOR DOWEL 9,8 X 7 X IGNIT.COVER GASK.MATRI.CS0,5MM IGNITION COVER CPL O-RING 24X2,5 NBR SCREW PLUG M24X1,5 PA CU-SEAL RING DIN7603-6X10X VENTILATION CONNECTOR M16X1, HH COLLAR SCREW M 6X30 WS= CLAMP STD DN VARIABLE ONE-EAR CLAMP 22,6MM CABLE SUPPORT GENERATOR * BACK-PRESSURE VALVE CPL ENGINE BREATHER HOSE BOTTOM ENGINE BREATHER HOSE TOP / C * NEW PART X AS REQUIRED 26

59 ELECTRIC STARTER 990 SUPERDUKE E-STARTER ENGINE CPL. LC8-E HH COLLAR SCREW M 6X25 WS= O-RING 33,5X3 VITON GROOV.BALL BEAR JRX C TORQUE LIMITER 10/49-T CPL CIRCLIP DIN X STOP DISC 17,2X26X1 B IDLER GEAR 19-T NEEDLE BEARING K 17X21X BEARING BOLT 17X NEEDLE BUSH HK /32/ IDLER GEAR 2 23-T FREEWHEEL GEAR WH. 57-T CPL SUPPORTING SLEEVE FREEWHEEL HOLDER HH COLLAR SCREW M 6X25 WS= IGNITION ROTOR 04 1 INCL. FREEWHEEL AH SCREW DIN6912 M6X CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M 6X16 WS= SELF LOCK. NUT DIN0985-M WASHER DIN0125-A 6, / C * NEW PART X AS REQUIRED 27

60 THROTTLE BODY 990 SUPERDUKE THROTTLE BODY CPL INTAKE TRUMPET PRESSURE SENSOR RUBBER SUPPORT PRESSURE SENSOR PVC-CLAMP 7,9 MM HEYCO SUPPORT PRESSURE SENSOR SCREW FOR PLASTIC D=5X AMBIENT-AIR TEMPERATURE SENSOR SCREW FOR PLASTIC D=5X ROLLOVER SENSOR SHIM 4,3X15X1,25MM GALVANIZED PLASTIC SCREW KA40X25WN * VACUUM CONECTION HOSE 3,2X8,5 L=50 MM HOSE 3,2X8,5 L= 250 MM / C * NEW PART X AS REQUIRED 28