SPAREPARTSCATALOG: // ENGINE 150 SX 2016 ART.-NR.: 3CM081530PEN

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1 SPAREPARTSCATALOG: // ENGINE ART.-NR.: 3CM081530PEN

2

3 CONTENT ENGINE CASE CLUTCH COVER 3 REED VALVE CASE CYLINDER, CYLINDER HEAD 4 CARBURETOR 7 TRANSMISSION II - COUNTERSHAFT 5 CLUTCH 8 KICK STARTER 12 CRANKSHAFT, PISTON TRANSMISSION I - MAIN SHAFT 10 SHIFTING MECHANISM WATERPUMP ENGINE // 1

4 CONTENT COOLING SYSTEM EXHAUST CONTROL 16 IGNITION SYSTEM All information contained is without obligation. KTM Sportmotorcycle GmbH particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM Sportmotorcycle GmbH, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM Sportmotorcycle GmbH, Mattighofen only. ENGINE // 2

5 ENGINE CASE ENGINECASE CPL GASKET ENGINE CASE BUSHING IDLER GEAR RETAINING PLATE HH COLLAR SCREW M6X12 TX DOWEL BUSHING 13,8X11X ANGLE PIECE 50CCM LC DOWEL 21X CU-SEAL RING DIN X18X1, OILDRAIN PLUG W.MAG. M 12X1, NEEDLE ROL.DIN5402 NRB 4X9, HH COLLAR SCREW M6X50 TX HH COLLAR SCREW M6X60 TX GASKET SET ENGINE 125/150 x C ENGINE // 3

6 CLUTCH COVER OIL FILLER CAP M24x3 WITH O-R O-RING 19,00X3,00 NBR HH COLLAR SCREW M6X10 TX CU-SEAL RING DIN7603-6X10X OUTER CLUTCH COVER GASKET OUTER CLUTCH COVER SEALING ELEMENT INNER CLUTCH COVER CPL PLUG DIN0910-M 10X COPPER GASKET DIN X14X GASKET INNER CLUTCH COVER DOWEL 9,8 X 7 X HH COLLAR SCREW M6X50 TX HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X25 TX HH COLLAR SCREW M6X30 TX C ENGINE // 4

7 CYLINDER, CYLINDER HEAD CYLINDER + PISTON CPL VACUUM CONNECTION M 6X O-RING 89X2 NBR 70 SH O-RING 64X2 FPM 80SH COMBUSTION CHAMBER INLAY CYLINDER HEAD CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M6X10 TX O-RING 23,00X2,5 NBR 70 SH CU-SEAL RING DIN7603-7,3X12X CYLINDER HEAD SCREW HH COLLAR NUT M 8 WS= STUD DIN 835 M8X CYLINDER BASE GASKET 0.15MM x CYLINDER BASE GASKET 0.20MM x CYLINDER BASE GASKET 0.25MM x CYLINDER BASE GASKET 0.40MM x CYLINDER BASE GASKET 0.50MM x CYLINDER BASE GASKET 0.75MM x NEEDLE ROL.DIN5402 NRB 4X9, GASKET CONNECTION FLANGE RETAINING PLATE HH COLLAR SCREW M6X25 TX THREAD PIN DIN0913-M 6X CU-SEAL RING DIN7603-6X10X COLLAR NUT M6X1 SW EXHAUST CONTROL COVER R/S GASKET EXH. CONTROL COVER R/S GASKET EXH. CONTROL COVER L/S EXHAUST CONTROL COVER L/S SCREW M5X14 TORX PVC-HOSE 6X9 x C ENGINE // 5

8 CRANKSHAFT, PISTON HEXAGON NUT M 16 X 1,5 - L/S LOCKING RING VSK PRIMARY WHEEL 23T O-RING 25,00X2,00 NBR SHAFT SEAL RING 32X45X6,5 BT BALL BEARING 6305 JR2 CS WOODRUFF KEY DIN6888 4X5X CRANKSHAFT NEEDLE BEARING KBK 15X19X WOODRUFF KEY DIN6888-3X5X CYL.ROLLER BEAR.NJ206 ET2XCS SHAFT SEAL RING 25X35X7 BTSL LOCKING RING VSK COLLAR NUT M12X1 R/S CON-ROD REPAIR KIT I PISTON I CPL. 150 x II PISTON II CPL. 150 x PISTON RING SET WIRE LOCK RING 15X PISTON KIT SIZE I 150 SX x PISTON KIT SIZE II 150 SX x CRANKSHAFT REP. KIT x C ENGINE // 6

9 REED VALVE CASE REED VALVE CASE CPL REED VALVE SET GASKET REED VALVE CASE GASKET SUPPORTING PLATE EJOT DELTA PT SCREW 30X5, EJOT DELTA PT SCREW 35X EJOT DELTA PT SCREW 30X HH COLLAR SCREW M6X25 TX CLAMP 52/12 GEMI INTAKE FLANGE GASKET INTAKE FLANGE C ENGINE // 7

10 CARBURETOR CARBURETOR KEIH. PWK 38S AG IDLE JET 38 KEIHIN x IDLE JET 40 KEIHIN x IDLE JET 42 KEIHIN x IDLE JET 45 KEIHIN x IDLE JET 48 KEIHIN x IDLE JET 50 KEIHIN x IDLE JET 52 KEIHIN x IDLE JET 55 KEIHIN x ARM PIN FLOAT FLOAT CPL GASKET FLOAT CHAMBER FLOAT CHAMBER PWK38-S AG RETAINING PLATE FOR BLEEDER STARTER JET 85 KEIHIN HH COLLAR SCREW M 4X16 WS= SPRING FOR ADJUSTMENT SCREW ADJUSTMENT SCREW SPRING ADJUSTMENT SCREW M FLOAT NEEDLE CLAMP MAIN JET 170 KEIHIN x MAIN JET 172 KEIHIN x MAIN JET 175 KEIHIN x MAIN JET 178 KEIHIN x MAIN JET 180 KEIHIN x MAIN JET 182 KEIHIN x MAIN JET 185 KEIHIN x MAIN JET 188 KEIHIN x MAIN JET 190 KEIHIN x MAIN JET 192 KEIHIN x MAIN JET 195 KEIHIN x MAIN JET 198 KEIHIN x MAIN JET 200 KEIHIN x MAIN JET GR. 202 KEIHIN x MAIN JET 205 KEIHIN x MAIN JET 208 KEIHIN x C ENGINE // 8

11 CARBURETOR MAIN JET 210 KEIHIN x MAIN JET 212 KEIHIN x MAIN JET 215 KEIHIN x SPECIAL-AH-SCREW M 4X CARBURETOR COVER PWK 38S AG GASKET FOR CARBURETOR COVER CLIP FOR JET NEEDLE SLIDING SPRING SPRING CAP NIPPLE JET NEEDLE NOZ E KEIHIN x JET NEEDLE NOZ F KEIHIN x JET NEEDLE NOZ G KEIHIN x JET NEEDLE NOZ H KEIHIN x JET NEEDLE NOZ I KEIHIN x JET NEEDLE NOZ J KEIHIN x JET NEEDLE NOZ K KEIHIN x THROTTLE VALVE 7 FOR 38 PJ ' STARTER PISTON CPL CLAMP 6 MM PVC-HOSE 4X6MM x PVC-HOSE 3X5MM x PLUG M 18X O-RING 18,00X2,30 NBR WASHER ADJUSTING SCREW O-RING ADJUSTING SCREW C ENGINE // 9

12 CLUTCH OUTER CLUTCH HUB ' INNER CLUTCH HUB 125/200' PRESSURE PLATE 125/200' INTERMEDI. DISC STEEL 1,5MM' INTERMEDIATE DISC 1,5MM LINING DISC 3,0MM HH COLLAR SCREW M6X20 TX STEPPED WASHER CLUTCH SPRING 2,4X40 200' HEXAGON NUT DIN0936-M18X1,5 R SHEET METAL LOCK 1,5MM ' STOP DISK 20X39,6X3 ' NEEDLE BEARING K26X30X22ZW.KSE INNER RING 20X26X25,9 ' PRIMARY WHEEL 23T PRESSURE PIECE CPL PUSH ROD O-RING 30,00X1,50 NBR OUTPUT CYLINDER CPL COPPERT GASKET 8x16x CLUTCH PIPE BLEEDER SCREW CPL HH COLLAR SCREW M6X16 TX HH COLLAR SCREW M6X25 TX VENT INJEKTION HYDR. CLUTCH CLUTCH KIT 125/ C ENGINE // 10

13 TRANSMISSION I - MAIN SHAFT DRIVE SHAFT CPL. 14T NEEDLE BEARING K21X25X13 SPLIT IDLER GEAR 5TH GEAR, 19T STOP DISK LOCK RING 22X1, SLIDING GEAR, 3RD/4TH GEAR NEEDLE BEARING K20X24X IDLER GEAR 6TH GEAR, 22T SOLID GEAR, 2ND GEAR, 15T STOP DISC 17,2X26X1 B GROOVED BALL B C4 J BALL BEARING 6004 TNH C C ENGINE // 11

14 TRANSMISSION II - COUNTERSHAFT DRIVEN SHAFT CPL NEEDLE BEAR.K 22X26X10 DIVIDED IDLER GEAR, 2ND GEAR, 30T STOP DISC 25X31X1, CIRCLIP WS SLIDING GEAR, 6TH GEAR, 24T STOP DISC 25X0,8X30X30X7H IDLER GEAR, 3RD GEAR, 28T IDLER GEAR, 4TH GEAR, 28T SLIDING GEAR, 5TH GEAR, 23T STOP DISC 20,2X30X IDLER GEAR, 1ST GEAR, 32T NEEDLE BEARING K20X24X STOP DISC 17,2X30X GROOVED BALL B C4 J BALL BEARING 6205 C3 NTN SHAFT SEAL RING 32X45X7 BSLNBR O-RING 23,00X2,00 NBR SPACER BUSHING 12,4 MM SPROCKET 13T CIRCLIP DIN X COUNTER SHAFT REP. KIT 125 SX x C ENGINE // 12

15 KICK STARTER S FLAT HEAD SCREW M. ISA45 M8X WASHER 8MM GALVANIZED KICKSTARTER CPL SHAFT SEAL RING 19X30X7 B KICK STARTER SPRING KICK STARTER SHAFT NEEDLE BEAR K 25X29X KICK STARTER WHEEL 26T STOP DISC 25X31X1, CIRCLIP SW KICK STARTER RATCHET RATCHET GEAR SPRING 1,2 MM HH COLLAR SCREW M6X20 TX STOP MET.SHEET 4MM 125/200' STARTER INTERMEDIATE GEAR 19T BUSHING IDLER GEAR C ENGINE // 13

16 SHIFTING MECHANISM SHIFT SHAFT ASSY SLIDING PLATE TENSIONING SPRING 0,8MM SPRING GUIDE RETURN SPRING STOP DISK 14X30X NEEDLE BEAR.HK X20X SHAFT SEAL RING 14X24X6 B SHIFTING LEVER CPL NORDLOCK WASHER M S HH COLLAR SCREW M6X15 TORX HH COLLAR SCREW M5X20 TX WASHER DIN7349-5X15X LOCATING LEVER CPL SLEEVE FOR LOCKING LEVER LOCKING LEVER SPRING SHIFTING FORK 1ST/3RD GEAR SHIFTING FORK 2ND/4TH GEAR SHIFTING FORK 5/6 GEAR NEEDLE ROLLER DIN5402 6X14, SHIFT. RAIL C. SHAFT 250/ SHIFT. RAIL MAIN SHAFT 250/ PRESSURE SPRING 0,9MM % AH SCREW DIN6912 M6X SHIFT DRUM LOCATING CPL BALL BEARING C SHIFTING DRUM CPL BALL BEARING 6903 C C ENGINE // 14

17 WATERPUMP HH COLLAR SCREW M6X20 TX WATER PUMP COVER GASKET WATER PUMP COVER NEEDLE ROOLER DIN5402 NRB 4X HH COLLAR SCREW M 5X12 WS= WATER PUMP WHEEL CPL PREFORMED WASHER CU-SEAL RING DIN7603-6X10X WATER PUMP REP. KIT x C ENGINE // 15

18 COOLING SYSTEM RADIATOR LEFT RADIATOR RIGHT RADIATOR CAP SMALL 1,8 BAR Y-PIECE CPL HOSE CLAMP GEMI HOSE CLAMP NORMA 14/ CLAMP YDNAC 10096F (9,6MM) ANGLE PIECE ' PVC-HOSE 6X9 x PREFORMED HOSE RADIATOR PREFORM.HOSE ENGINE/RAD. R/S RADIATOR HOSE 18x25x HOSE CONNECTOR L=172, RADIATOR PROTECT COLLAR SCREW M6X12 TX C ENGINE // 16

19 EXHAUST CONTROL AH SCREW DIN0912-M 6X SPRING SLEEVE OVERLOAD SPRING CONTROL LEVER WITH BALL TYPE BUSHING SLEEVE CYLINDER PIN 5X20 (M6) SLOTTED LEVER S INT. TORX FLAT HEAD M5X LOCK PLATE BEARING SLEEVE F. CONTROL FLAP CONTROLLER DRUM CPL O-RING 14X2 FPM 75SH EXHAUST FLAP CYLINDER ROLLER ZRO 5X STOP PLATE AH SCREW DIN0912-M 6X HH COLLAR SCREW M 5X12 WS= SHAFT SEAL RING 8X24X7 A DUO BALL BEARING C CENTRIFUGAL UNIT BALL BEARING 626LLBC3/5K ADJUSTING LEVER 125/ NEEDLE SLEEVE HK /14/ SHIM WASHER DIN988 10X16X ANGLE LEVER CPL. ' WASHER DIN7349-5X15X CONNECTING ROD CPL SPRING INSERT SUPPORT SPRING AUXILIARY SPRING SOFT, RED O-RING 12,37X2,62 NBR SPRING GUIDE 250/ C ENGINE // 17

20 IGNITION SYSTEM SPECIAL SCREW K60X30 WS= ELECTRONIC BOX 150 SX SCREW F. PLASTIC K60X20AL SW BATTERY BOX WIRING HARNESS FOR CDI 2-ST SPARK PLUG CAP NGK REINFORC SPARK PLUG BR9ECMVX SEALING CUP FOR SPARK PLUG COLLAR SCREW M6X18 ISA IGNITIONCOIL "IG5128" DISTANCE UNIT STATOR PICKUP BRACKET HH COLLAR SCREW M 5X16 WS= AH SCREW DIN0912-M 5X ROTOR IGNITION COVER SX HH COLLAR SCREW M6X20 TX WASHER DIN9021-A 5, COLLAR BUSHING 6,2X9,2X15X12, C ENGINE // 18

21 NOTES

22 NOTES

23

24 3CM081530PEN 3CM081530PEN Art. Nr.: 3CM081530PEN 18. Mai 2015 KTM Sportmotorcycle GmbH 5230 Mattighofen, Austria

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