FORGED BALL VALVES. Trunnion, Floating, DBB, Full Welded
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1 OGE BALL VALVES Trunnion, loating, BB, ull Welded
2 OGE BALL VALVES Introduction ertifications and ompliance Sesto Valves, headquartered in Sesto San Giovanni, Italy is a manufacturer with global resources for the production of highly engineered valves used in applications ranging from standard duty to critical service. These valve products can be supplied as simple manual shutoff valves or with customized automation and control solutions for applications with unique requirements. ocused on the energy industry, our products are utilized in exploration, production, and distribution as well as a wide variety of industrial applications. The valve product range includes floating, trunnion (side entry) mounted ball valves, 3-way ball valves, fully welded ball valves, and double block & bleed valves for safe and reliable isolation in critical applications. Sesto Valves are designed and manufactured to internationally recognized standards including but not limited to the following: ire Testing: API 607, API 6A, BS 6755 Part II Testing: API 6, API 6A, API 598, API 17, ISO 5208, BS 6755 Part I Marking: API 6, API 6A, MSS-SP-25, PE ertifications: API 607, SIL, NAE M0175, PE, ugitive Emissions, N, GOST Sesto Valves is unique in that it has the ability to provide its customers manufacturing options to maximize return on investment while at the same time ensuring engineering excellence and time tested product performance. Sesto Valves are % engineered and manufactured in Italy, with options to manufacture from forged or cast materials, and options to source materials from Europe or Asia. This production flexibility allows for each client to select which solution is best for their specific needs. ull material traceability is provided for each product manufactured. At all times during the manufacturing process, each step is documented and available for audit. Standard Material Offering - Partial Listing Body: arbon Steel Low Temp arbon Steel Martensitic Stainless Steel A3 G L2, L3; A694 G A182 G 6A, 6NM Martensitic Precipitation A564 G 630 (17-4/P) Austenitic Stainless Steel A182 G 316, 316L, 321 uplex & Super uplex A182 G 51, 53, 55 Super Alloy, Precipitation A638 G 660 (iron base) Size anges lasses Nickel hromium Alloy ½ thru 6 (loating) 2 thru 12 (Trunnion) 2 thru 10 (ouble Block & Bleed) 1/300/600/900/10 1/300/600/900/10/20 1/300/600/900/10/20 Ball: L2, 6, 304, 316, uplex, Inconel, Incoloy, Monel Stem: 6A, AISI 410, 304, 316, G /P, uplex, Inconel, Monel esign Inconel Alloy 625, 718, Incoloy Alloy 825 Seat Insert: evlon, PEEK, KEL-, PTE arbon, Nylon, Viton, Nylon 6, PTE, TE, PTE, PA Valve: API 6/6A, ASME B16.34, ASME VIII, ASME B31.3 Ends: ASME B16.5, ASME B16.47, API 605, API 6A, ASME B16.25 ace-to-ace: API 6, ASME B16.10, API 6A Pressure: ASME B16.34 Temperature: ASME B16.34 Bleed: API 6/6A, MSS SP-45 Anti-Static: BS 5351 Materials: ASTM, AISI, UNS, NAE M ire: API 6A, API 607, BS 6755 Part ll Testing: API 6, ISO 5208, API 6A, BS 6755 PT 1, API 598, API 17 Marking: MSS SP-25, API 6/6A ardware: 2 B7/2, L7/Gr.7, B8M/Gr. 8M, 51
3 OGE BALL VALVES eatures & Benefits eatures and Benefits Partial List of Service Applications lass 1 to 20 Blowout Proof Stem esign rain and Vent Body esign Options for Soft Seats and Metal Seats Anti static evice Guided Stem esign, Low Torque equirement Single or ouble Piston Effect on equest Body Wall Thickness ASME B16.34, orged or ast Versions ull Bore and educed Bore esigns Available Emergency Sealant Injectors as Standard ace-to-ace imensions API 6, ASME B16.10, UB on equest Manual, Electric, Pneumatic, or Electro-ydraulic Operations Available General Service Ambient Low Temperatures (-46 ) ryogenic (-196 ) igh Temperature igh Pressure Underground, Off-Shore Oil & Gas Transportation, rilling, istribution Gas ompression Processes Liquefied Natural Gas andling and Transportation ES Emergency Shut own Sour Service Stem onfiguration The stem and bonnet of a Sesto Valves Ball Valve have been engineered to provide the necessary anti-blowout and anti-static features required by a variety of design specifications. In all Sesto Valves models, the anti-blowout feature is achieved by shouldering the stem against the body. Anti static evice Stem Seals Type TSS (optional) The Sesto Valves triple-stage-stem-seal (TSS) is designed with a primary, self-pressurizing lip seal as the first line of defense for leak prevention. This is backed up by a secondary O-ring, specially engineering to bridge the distance between the third and last line of defense, which is the fully backed graphite seal, and is also critical for fire security. or all lever operated models, a blocking ring is used on the outside the stem bearing to prevent ingress of solid materials into the TSS stem seal mechanism. STEM BEAING BAK UP STEM SEAL O-ING STEM BEAING IE SAE GASKET BAK UP STEM SEAL O-ING IE SAE GASKET Essential Safety equirements ompliant 97/23/E irective (PE) eavy uty Load Bearings STEAM BEAING PIMAY STEM SEAL O-ING STEM WASE STEAM BEAING The differential load produced by normal and customary line pressure and consistently acting on the ball, is distributed by the heavy stem and robust trunnion bearings on all models. These selflubricating, PTE impregnated bearings are designed to maintain low operating torque and maximize reliability and long service life. PIMAY SEAL LIP SEAL (PTE+ELNGILOJ) STEM WASE TSS ONIGUATION ire Safe All Sesto Valves valves are designed, manufactured and tested to IE SAE Standards API 6A, API 607, ISO
4 OGE BALL VALVES eatures & Benefits Self elieving Seat esign P2 leakag e Δ resultant thrust The standard seat of an Sesto Valves Trunnion Ball Valve is designed to provide the critical single piston effect mechanism for tight shutoff sealing. The single piston effect is also referred to as a self-relieving seat. body cavity Δ 1 2 or normal operational pressures, a positive seal is obtained when upstream line pressure forces the seat ring into the ball. At low differential pressures, and specifically considering the downstream seat, the required and necessary seating force is provided by specially engineered independent spring seats which guarantee tight sealing contact with the ball, ensuring a tight shutoff seal. resultant thrust P3 P1 downstrea m upstrea m uring an overpressure situation arising inside of the valve body cavity, where the pressure becomes greater than the line pressure or engineered spring force, the seat automatically releases the pressure into the line through the SEL ELIEVING action of the seats by forcing the seat ring away from the ball. This self-relieving design is critical to safe operation and long service life of the ball valve. pressure leakage S.. thrust ouble Piston Effect The seat ring design of an Sesto Valves Trunnion Ball Valve may be modified to provide an advanced mechanism which is called the ouble Piston Effect (PE). This feature adds an additional level of safety and reliability to the sealing capability of the valve, by providing a positive downstream seal in the event of an upstream failure. P2 leakag e resultant thrust P1 upstrea m Δ 1 The PE feature allows the seat surfaces to be loaded onto the ball surface no matter which seat is subject to pressure, even if the pressure is between the seats. body cavity Δ 2 resultant thrust P3 downstrea m The PE feature eliminates the self-relieving function; therefore, it is essential to incorporate a safety relief mechanism in order to prevent dangerous over-pressurization of the valve body in a liquid application. When using PE seats, the integrity of both seats may be confirmed by pressurizing the valve cavity without needing to pressurize a segment of the line. pressure ouble block and bleed.p.e. thrust.p.e. thrust.p.e. seats: seat test phase after maintenance elieving the pressure between valve seats, through the use of a wellengineered vent plug, will result in both seat rings being loaded onto the ball, creating an effective seal in both upstream and downstream directions. This will occur with the valve in either the open or closed position. When the cavity pressure is relieved, it becomes possible to check both seats for their sealing capability, and thereby holding a tight shutoff seal. Seat integrity can easily be checked without interrupting the normal operating condition of the pipeline. 4
5 OGE BALL VALVES loating Ball Valves Specifications Anti-blow out desig stem Antistatic device ire safe design BOY LOSUE GOUP MATEIAL Part arbon steel Austenitic stainless steel uplex stainless steel Body A3 L2 A A A A losure A3 L2 A A A A Bolting B7/2 B7/2 TIM GOUP MATEIAL Part Material Stem A182 6A A A A A P XM19 Inc 625 Ball +ENP L2+ENP A182 6A A A A A Inc 625 Lever SEAL GOUP MATEIAL ondition Seals Seat ire safe seals NT ( -20/160 ) Viton AE or NB AE evlon LT ( -20/-46 ) Viton GLT AE or NB AE evlon ryogenic ( -46/-196 ) Lip seal evlon Spiral Wound Gasket T ( ) PEEK ST ( ) Metal seated Spiral Wound Gasket ST ( over 230 ) Metal seated Spiral Wound Gasket 5
6 OGE BALL VALVES loating Ball valves imensions BALL VALVES LOATING TYPE ASME LASS # 1 T =L TJ M 1/2" 15 15,00 15,00 108,00 140,00 119,10 89,00 60,30 35,00 185,00 90,00 4X16 3/4" 20 20,00 20,00 117,00 129,70 99,00 69, 43,00 185,00 90,00 4X16 1" 25 25,00 25,00 139,70 108,00 79,40 51,00 185,00 95,00 4X16 1.1/2" 38 38,00 38,00 191,00 177,70 98,40 73,00 125,00 4X16 2'' x 1.1/2'' x 40 38,00 178,00 190,00 190,70 120,60 125,00 2'' 178,00 190,70 120,60 203,00 215,70 203,00 215,70 x 229,00 241,70 229,00 157,00 229,00 241,70 229,00 157,00 1 x 394,00 406,70 2,00 394,00 406,70 2,00 0,00 300,00 M 6 x BALL VALVES LOATING TYPE ASME LASS # 300 T =L TJ 1/2" 15 15,00 15,00 140, 140,00 151,60 95,00 66,70 35,00 185,00 90,00 4X16 3/4" 20 20,00 20,00 164,70 117, 83,00 43,00 185,00 90,00 1" 25 25,00 25,00 177,70 124,00 89,00 51,00 185,00 95,00 1.1/2" 38 38,00 38,00 190,00 191,00 202,70 156,00 114,30 73,00 125,00 4x22.5 2'' x 1.1/2'' x 40 38,00 231,90 125,00 2" 231,90 298,90 210,00 168,30,5 298,90 210,00 168,30,5 x 320,90 254,00 200,00 157,00,5 320,90 254,00 200,00 157,00,5 1 x 403,00 418,90 318,00 270,00 12X22,5 403,00 418,90 318,00 270,00 0,00 300,00 12X22,5 6 x
7 OGE BALL VALVES loating Ball valves imensions BALL VALVES LOATING TYPE ASME LASS # 600 T =L TJ M 1/2" 15 15,00 15,00 163,40 95,20 66,70 35,00 185,00 90,00 4X16 3/4" 20 20,00 20,00 118,00 82, 43,00 185,00 90,00 1" 25 25,00 25,00 124,00 89,00 51,00 185,00 95,00 1.1/2" 38 38,00 38,00 156,00 114,30 73,00 125,00 4X22 2'' x 1.1/2'' x 40 38, ,20 165,10 2'' ,20 165,10 BALL VALVES LOATING TYPE ASME LASS # 900 T =L TJ M 1/2" 15 15,00 15,00 120,60 82,60 35,00 276,00 95,00 4X22 3/4" 20 20,00 20,00 229,00 229,00 229,00 130,20 88,90 43,00 276,00 95,00 4X22 1" 25 25,00 25,00 254,00 254,00 254,00 149,20 101,60, 276,00 105,00 4X /2" 38 38,00 38,00 241,00 177, 124,00 73,00 4X28.6 BALL VALVES LOATING TYPE ASME LASS #10 T =L TJ M 1/2" 15 15,00 15,00 120,60 82, 35,00 276,00 95,00 4X22.2 3/4" 20 20,00 20,00 229,00 229,00 229,00 130,20 88,90 43,00 276,00 95,00 4X22.2 1" 25 25,00 25,00 254,00 254,00 254,00 149,20 101,60, 276,00 105,00 4X25.4 7
8 OGE BALL VALVES Trunnion Ball Valves Specifications BOY LOSUE GOUP MATEIAL Part arbon steel Austenitic stainless steel uplex stainless steel Body A3 L2 A A A A losure A3 L2 A A A A Bonnet A3 L2 A A A A Trunnion A3 L2 A A A A Bolting B7/2 B7/2 Spring TIM GOUP MATEIAL Part Material Stem A182 6A A A A A P XM19 Inc 625 Ball +ENP L2+ENP A182 6A A A A A Inc 625 Lever SEAL GOUP MATEIAL ondition Seals Seat ire safe seals NT ( -20/160 ) Viton AE or NB AE evlon LT ( -20/-46 ) Viton GLT AE or NB AE evlon ryogenic ( -46/-196 ) Lip seal evlon Spiral Wound Gasket T ( ) PEEK ST ( ) Metal seated Spiral Wound Gasket ST ( over 230 ) Metal seated 8
9 OGE BALL VALVES Trunnion Ball Valves imensions BALL VALVES TUNNION TYPE ASME LASS # 1 T =L 2'' 178,00 x 6 x 4 TJ 1 191,00 120,70 203,00 203,00 229,00 241,00 228,60 229,00 241,00 228,60 1 x 394,00 406,00 279, ,00 406,00 279,40 275,00 235,00 8" ,00 470,00 342,90 298,40 269, 325,00 335,00 10" 2 252,00 252,00 533,00 559,00 546,00 406,40 362,00 323, 335,00 12X " ,00 303,00 610,00 635,00 622,00 482,60 431, 405,00 335,00 12X25,4 1 BALL VALVES TUNNION TYPE ASME LASS # 300 T =L TJ 2" 232,00 299,00 209, 168,30 299,00 209, 168,30 x 321,00 254,00 200,00 321,00 254,00 200,00 1 x 403,00 403,00 419,00 317, 270,00 12X22 6 x ,00 403,00 419,00 317, 270,00 275,00 235,00 12X22 8" 200 2,00 521,00 518,00 330,20 269, 325,00 295,00 12X25,4 10" 2 252,00 252,00 568,00 559,00 584,00 444, 387,30 323, 335,00 16X28,6 12" ,00 303,00 648,00 635,00 664,00 520,70 4, 405,00 375,00 16X31,7 9
10 OGE BALL VALVES Trunnion Ball Valves imensions BALL VALVES TUNNION TYPE ASME LASS # 600 T =L TJ 1 2'' ,00 165,10 356,00 356,00 359,00 209, 168, ,00 356,00 359,00 209, 168,30.2 x 432,00 432,00 435,00 273,00 215,90 8X25,4 432,00 432,00 435,00 273,00 215,90 8X x 559,00 559,00 562,00 355,60 292,10 215,90 12X28,6 6 x ,00 559,00 562,00 355,60 292,10 215,90 290,00 245,00 12X28,6 8" ,00 660,00 664,00 419,10 349,20 269, 340,00 310,00 12X31,7 10"X 8" 2X ,00 787,00 791,00 8,00 431, 323,00 340,00 310,00 16X35 1 BALL VALVES TUNNION TYPE ASME LASS # 900 T =L TJ 2'' 368,00 368,00 371,00 215,90 165, ,00 8X25,4 384,00 145,00 8X25,4 x ,00 292,10 234,90 145,00 8X31,7 460,00 292,10 234,90 175,00 8X31,7 6 x 4 1 x ,00 610,00 613,00 317, 215,90 175,00 12X31, ,00 610,00 613,00 317, 215,90 300,00 245,00 12X31,7 8" ,00 737,00 740,00 469,90 393,70 269, 3,00 310,00 12X38,1 10"X 8" 2X ,00 838,00 841,00 546,10 469,90 323, 3,00 310,00 16X38,1 1 BALL VALVES TUNNION TYPE ASME LASS # 10 T =L TJ 2'' 368,00 368,00 371,00 215,90 165,10 105,00 125,00 8X25,4 470,00 470,00 473,00 266,70 203,20 105,00 125,00 8X ,00 470,00 473,00 266,70 203,20 160,00 8X31.7 x 546,00 546, ,10 8X ,00 546, ,10 160,00 1,00 8X BALL VALVES TUNNION TYPE ASME LASS # 20 T =L TJ 2'' 451,00 451,00 454,00 234,90 171,40 105,00 125,00 8X28,6 62,00 451,00 451,00 454,00 304, 228,60 125,00 230,00 8X ,00 62,00 578,00 578,00 584,00 304, 228,60 185,00 8X34.9 x 87,00 62,00 578,00 578,00 584,00 355,60 273,00 2,00 8X41,3 87,00 87,00 673,00 673,00 683,00 355,60 273,00 195,00 230,00 8X41,3 10
11 OGE BALL VALVES ouble Block & Bleed Ball Valves Specifications BOY LOSUE GOUP MATEIAL Part arbon steel Austenitic stainless steel uplex stainless steel Body A3 L2 A A A A Lateral A3 L2 A A A A over A3 L2 A A A A Trunnion A3 L2 A A A A Bolting B7/2 B7/2 Spring TIM GOUP MATEIAL Part Material Stem A182 6A A A A A P XM19 Inc 625 Ball +ENP L2+ENP A182 6A A A A A Inc 625 Lever SEAL GOUP MATEIAL ondition Seals Seat ire safe seals NT ( -20/160 ) Viton AE or NB AE evlon LT ( -20/-46 ) Viton GLT AE or NB AE evlon ryogenic ( -46/-196 ) Lip seal evlon Spiral Wound Gasket T ( ) PEEK ST ( ) Metal seated Spiral Wound Gasket ST ( over 230 ) Metal seated Spiral Wound Gasket 11
12 OGE BALL VALVES ouble Block & Bleed Ball Valves imensions BALL VALVES BB BALL TYPE ASME LASS # 1 T =L 2'' 240,00,00,00 x 6 x 4 TJ 1 290,00 256,00 120,60 240,00 290,00 256,00 275,00 3,00 290,00 275,00 3,00 290,00 228,60 310,00 410,00 325,00 228,60 1 x 530,00 615,00 5,00 279, ,00 615,00 5,00 279,40 275,00 235,00 8" ,00 700,00 630,00 342,90 298,40 269, 325,00 335,00 1 BALL VALVES BB BALL TYPE ASME LASS # 300 T =L TJ 2" 295,00 295,00 315,00 165,10,00,00 295,00 295,00 315,00 209, 168,30 3,00 3,00 400,00 209, 168,30 x 410,00 410,00 435,00 254,00 200,00 410,00 410,00 435,00 254,00 200,00 1 x 545,00 615,00 565,00 317, 270,00 12X22 6 x ,00 615,00 565,00 317, 270,00 275,00 235,00 12X22 8" ,00 700,00 695,00 330,20 269, 325,00 295,00 12X25,4 10" 2 252,00 252,00 765,00 7,00 785,00 444, 387,30 323, 335,00 16X28,6 12
13 OGE BALL VALVES ouble Block & Bleed Ball Valves imensions BALL VALVES BB BALL TYPE ASME LASS # 600 T =L TJ 2'' 395,00 395,00 400,00 165,10,00,00 395,00 395,00 400,00 209, 168, ,00 395,00 400,00 209, 168,30.2 x 5,00 5,00 586,00 273,00 215,90 8X25,4 5,00 5,00 586,00 273,00 215,90 8X x 4 1 x 7,00 7,00 758,00 355,60 292,10 215,90 12X28, ,00 7,00 758,00 355,60 292,10 215,90 290,00 245,00 12X28,6 8" ,00 885,00 894,00 419,10 349,20 269, 340,00 310,00 12X31,7 10" 2 252,00 252, , , ,00 8,00 431, 323,00 340,00 310,00 16X35 BALL VALVES TUNNION TYPE ASME LASS # 900 T =L TJ 1 2'' 495,00 495,00 498,00 215,90 165,10 8X25,4,00,00 495,00 495,00 498,00 8X25,4 511,00 511,00 515,00 145,00 8X25,4 x 613,00 613,00 618,00 292,10 234,90 145,00 8X31,7 613,00 613,00 618,00 292,10 234,90 175,00 8X31,7 6 x 4 1 x 818,00 818,00 822,00 317, 215,90 175,00 12X31, ,00 818,00 822,00 317, 215,90 300,00 245,00 12X31,7 8" ,00 988, ,90 393,70 269, 3,00 310,00 12X38,1 10" 2,00 252,00 252, , , ,00 546,10 469,90 323, 3,00 310,00 16X38,1 BALL VALVES TUNNION TYPE ASME LASS # 10 T =L TJ 1 2'' 494,00 494,00 498,00 215,90 165,10 105,00 125,00 8X25,4 494,00 494,00 498,00 266,70 203,20 105,00 125,00 8X ,00 630,00 634,00 266,70 203,20 160,00 8X31.7 x 732,00 732,00 736,00 311,10 8X ,00 732,00 736,00 311,10 160,00 1,00 8X34.9 BALL VALVES TUNNION TYPE ASME LASS # 20 T =L TJ 1 2'' 42,00 42,00 605,00 605,00 610,00 234,90 171,40 105,00 125,00 8X28, , 228, X34,9 62,00 62,00 775,00 775,00 784,00 304, 228,60 185,00 8X34,9 x ,60 273, X ,00 87,00 902,00 902,00 916,00 355,60 273,00 195,00 230,00 8X41,3 13
14 OGE BALL VALVES World Structure Global Partnership Worldwide supply Middle East Europe Australia South America United States ussia Expansion Milan, Italy European Operations Engineering/Sourcing/Manufacturing orging Machining Assembly Testing Automation Integration Via i Vittorio 307/ Sesto San Giovanni (MI) Tel: ax: North American Operations Engineering, Assembly, Testing & Support United States Assembly Testing Integration Automation epair 751 off oad O allon, MO Tel: ax: Asia Operations Service enter Service epair Automation oom 606 Tongyuan Building,No.68 Tongyuanju ront Street, Jinan 2012 hina Tel: ax: Singapore, hina, Taiwan 14
15 OGE BALL VALVES Ordering ode NOMINAL IAMETE 015 1/2" 020 3/4" 025 1" /4" /2" 0 2" /2" 0 3" 4" 125 5" 1 6" 200 8" 2 10" " A ASTM A105 B ASTM A3L2 X ASTM A L ASTM A ASTM A E ASTM A ASTM A G 276 N,... NEW N SW T Smooth inish 125/2 AA Smooth inish 63/125 AA Smooth inish 2/0 AA Phonografic Stock inish Butt Weld Socket Weld TJ Type Nd Nominal iametrer lass Body Material Ball Material Seat Material Stem Material onnection Operat Special equirement TYPE S2 S2 S3 S3 ESIPTION loating ball valve side entry sb 2 pcs ull Bore loating ball valve side entry sb 2 pcs educed Bore loating ball valve side entry sb 3 pcs ull Bore loating ball valve side entry sb 3 pcs educed Bore LASS AA AB PTE (glass fiber reinforced) PTE (carbon fiber reinforced) L P G O E Leva Pneumatic Gear ydraulic Gas Overoil Electric SM TS2 TS2 loating ball valve side entry Monoblock ull Bore Trunnion ball valve side entry sb 2 pcs ull Bore Trunnion ball valve side entry sb 2 pcs educed Bore A EVLON XY T ustomer ryo -101 To -196 ight Temp TS3 Trunnion ball valve side entry sb 3 pcs ull Bore AP PEEK LT Low Temp -20 To -101 Max TS3 TW2 TW3 Trunnion ball valve side entry sb 3 pcs educed Bore Trunnion ball valve fully welded 2 pcs Trunnion ball valve fully welded 3 pcs PN16 13 PN40 14 PN AK KEL- ode system for standard configurations. or any other material or treatment, please consult our office. 15
16 Via i Vittorio 307/ Sesto San Giovanni (MI) - Italy Tel: ax: sales@sestovalves.com
CRYOGENIC. Italian Manufactured, Italian Quality
Italian Manufactured, Italian Quality CRYOGENIC Via Di Vittorio 307/25-20099 Sesto San Giovanni (MI) - Italy Tel: +39.028.976.1628 - Fax: +39.028.976.2167 www.sestovalves.com - sales@sestovalves.com Introduction
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