Exhaust hose reels. AQC source capture equipment. Superior technology generating substantial operating savings. Car and truck dealerships

Transcription

1 AQC source capture equipment Exhaust hose reels Car and truck dealerships RV, off-road maintenance shops Motorcycle and snowmobile dealerships Diesel fumes and smoke exhaust Spring operation or motorized Superior technology generating substantial operating savings

2 High-Productivity Innovative Products MAXIREEL Fume and gases exhaust hose reels Car and truck maintenance facilities are often confronted with the presence of fumes and gases produced while the engines are running during tune-up or repairs. The MAXIREEL fume extraction system is well adapted to capture the deadly pollutants emitted from combustion engines. Made of rugged rolled steel components, the MAXIREEL recoils the flexible hose around the drum when not in use. A heavy duty dual spring pack with ratchet lock mechanism is located on the side of the reel. Optional motor driven reels with radio signal control is also available along with a fan mounted directly on the hose reels. A central fan can also be used for multiple reels installation. Fitted directly on the automobile tailpipe or truck stack, the different available nozzles can be made of steel, stainless steel, aluminum or rubber. Dependind on the application, hoses are available in 3 (75 mm), 4 (100 mm), 5 (125 mm), 6 (150 mm) and 8 (200 mm) diameters. Hose reels can also take up to 42 (13 m) of hose. High temperature hoses (up to 1200 F / 650 C) are offered for extreme duty application. A Leading-Edge, High-Performance Company The AQC Dust Collecting Systems division manufactures a full range of safe, industrial dust collectors, as well as dust and smoke capture equipment at the leading edge of air pollution control technologies based on more than 30 years experience in the field. AQC s strength lies in its innovative products designed and developed to generate substantial savings throughout their entire operating life. AQC is renowned for its technological innovation, safe and sophisticated equipment design, as well as its robust and precise product manufacturing. For example, the unique design of the baffles inside AQC dust collectors makes filter cleaning easy. The AQC cartridge holder design provides maximum filter surface and enhanced filter performance. The ultra-smooth concept inside AQC fume arms makes them maintenance-free. In short, AQC equipment is designed and built to generate substantial operating savings in terms of time, money and energy. This translates to major reductions in operating costs from 10 to 20% throughout the equipment s service life. This scale of savings can represent a significant portion of the equipment s total purchase price. Companies looking to maximize their profitability should factor in these savings when purchasing equipment. The unique design and manufacturing of AQC equipment generates significant savings for various reasons : 2 Substantial increase in the duration of filters. Lower energy consumption during years of use. Significantly less maintenance (easy to clean, robust manufacturing, a minimum number of more reliable and durable parts). Reduced operating costs (less frequent overhauls, lack of or minimum down time, etc.). Lower administrative costs (coordination, follow-ups, supervision) due to much less frequent breakdowns. Safe design can prevent serious or even fatal accidents. Increased comfort and productivity of personnel. Equipment acquisition cost Equipment operating cost* : energy, filters, maintenance, overhauls, repairs, breakdowns Equipment total cost The acquisition cost is just one part of the equation. It s the total cost including the operating cost *throughout the life cycle of the equipment that must be kept low. This is what AQC delivers. The advanced technology, design, robustness, durability and safety of AQC products generate major savings during the equipment s entire life cycle.

3 Fumes and gases exhaust hose reel Simply because engine fumes need to be exhausted Most of our competitors do not include these standard features: Heavy gauge steel construction Hose temperature up to 1200 of (650 oc) 3 (75 mm), 4 (100 mm), 5 (125 mm), 6 (150 mm) and 8 (200 mm) diameter hoses E.Z. lock ratchet lock mechanism or motorized operation Heavy duty tempered steel spring pack Multiple selection of hose capacity Powder coat painted and galvanized steel components Shipped fully assembled MAXIREEL exhaust exhaust hose reel typical installation and application High temperature hose with truck stack aluminum cane nozzle. MAXIREEL XL, extra large motorized vesion with 12 x 60 flexible hose. Special design for high ceilings and high air volume. Note : refer to local building laws and requirements. Support structure has to meet sturdiness and reliability for weight and torque of reel with accessories. MAXIREEL equipped with direct mount MAXIDRIVE fan (adjustable air discharge). MAXIREEL equipped with MAXIREACH single pivot boom. Multiple hose reel application with single exhaust fan. 3

4 Fumes and gases exhaust hose reel Outstanding MAXIREEL features Motorized hose reels are recommended for locations equipped with a bridge crane Spring recoil model Structural parallel tubing Hose stop (for spring operated version and proximity sensors system) Improved hose guide Hose stop bar Painted steel side panels E-Z ratchet lock system Spring system with cassette cover Flexible hose (different models available) Galvanized steel drum Painted steel sheaves Air outlet (optional fan or automatic damper) Motorized model control options Motorized model is highly r ecommended for plants with overhead cranes. Up Sto p Do wn Wireless radio signal transmitter HRM Pendant 3 way rotary switch HRM Pendant 3 way rotary switch with fan control (FAN START/STOP) HRM Wall mounted 3 way rotary switch HRM Wall mounted 3 way rotary switch with fan control (FAN START/STOP) HRM Note : maximum weight of flexible hose and nozzle can not exceed 20 lbs (9 kg) for hose reel model Maximum weight of flexible hose and nozzle can not exceed 55 lbs (25 kg) for hose reel models , and If a heavier hose is necessary, AQC suggests heavy duty dual springs or motorized version. AQC will not be held responsable of reel performance if customer uses heavier flexible hose than maximum weight allowed.

5 Fumes and gases exhaust hose reel Dimensions (motorized and spring recoil models) CHART 1 Weight without hose Dimensions [inches] / [mm] Drum width [inches] / [mm] A1 24 / 600 As per 34 / 850 diameter 39 / 975 of hose 45 / 1125 (with 6 hose) selected 45 / 1125 (with 8 hose) A2 H L1 S1 L2 S2 J D1 D2 [lbs] / [kg] 32.5 / / / /467 6 / / / / / /467 6 / / / / / /467 6 / / / / / /467 6 / / / / / /467 8 / / wide hose reel available in spring recoil version only. Hose reel model numbering system To select hose reel model, use numbering system as follows : HR = Hose Reel (standard spring return) HRM = Hose Reel Motorized (with pendant or wall mounted switch) HRMW= Hose Reel Motorized Wireless (radio signal handset) First set of two (2) digits = drum width Third digit = hose diameter Second set of three (3) digits = hose temperature rating Drum Last set of two (2) digits = length of flexible hose EX # 1 : HRMW means hose reel, motorized, wireless radio signal, 39 wide drum, 6 diameter hose, 700 F temperature rating of hose, 25 of hose. For motorized hose reel operation without radio signal handset, make selection of wall or pendant switch in page 4 of this leaflet. EX # 2 : HR means hose reel, (standard spring return), 24 wide drum, 4 diameter hose, 240 deg F temperature rating of hose, 25 of hose width Hose diameter (in / mm) 3/75 4/100 5/125 6/150 8/200 Hose storage Drum width capacity (in / mm) (ft. / m.) 24/600 24/600 24/600 34/850 24/600 34/850 34/850 39/975 34/850 45/ CHART MAXIREEL components Drum 7. Hose stop (not needed on motorized model) Sheaf 8. Hose stop bar Side panel 9. Hose guide Structural tubings 10. Hose support (U-bolt) Flexible hose Nozzle 11. Air outlet MAXIREEL dimensions with direct mounted fan A B Mounting examples D C CHART 3 Dimensions [inches] / [mm] Models A B C D 1 H.P / / / / H.P / / / / 225 Note : MAXIREEL with fan will be shipped top horizontal discharge unless specified otherwise by customer. Bottom horizontal discharge shown above. Wall Ceiling or support beams Note : MAXIREEL exhaust hose reel may be equipped with other than 25 or 35 hose length configurations. Contact factory for details. 5

6 Fumes and gases exhaust hose reel MAXIDRIVE fans (3450 R.P.M.) Backward inclined S Pa w.g. A T C IT P R S E S U R E DF-01 CFM L/s DF AIRFLOW Static pressure & airflow CHART 4 Fan data 115 / Available voltages 208 / Impeller Backward inclined type (aluminum) Housing steel (painted) Motor TEFC R.P.M Fan dimensions Model Power [HP/Kw] Dimensions [inches] / [mm] A B E F H L G h d1 d2 d3 d4 n CHART 5 Weight [lbs] / [kg] DF-01 1 / / / / / / / / / / / / 9 6 / / 31.8 DF-02 2 / / / / / / / / / / / / 9 8 / / 37.3 Electrical note : motors are available in all voltages. Specify on order. Technical note : refer to Maxidrive fan leaflet for complete data. Temperature note : for temperature up to 400 of [205 oc] with ambiant air dilution, select high resistance painted steel impellers on Maxidrive fans. For temperature above 400 of [205 oc], contact AQC or representative for appropriate selection. A T S C IT P R S E S U R E Pa w.g Static pressure & airflow (hose diameter) Vehicle type Recommended air volume CFM / L/s Recommended hose diameter [inches] / [mm] CHART 6 Recommended hose temperature [ o F] / [ o C] Small to full size cars / / / Performance sports cars / / / Large pick-up trucks / SUV s / / / CFM L/s '' [100mm] 5'' [125mm] 6'' [150mm] 8'' [200mm] Note : static pressure drop indicated is with 75% of hose used. Pressure loss chart does not include exhaust ducting. Static pressure and air flow for hose reel with 3 hose submitted on request. Optional proximity sensor for automatic fan start/stop Diesel trucks / tractor trailors / / / Heavy duty machinery and turbo diesel / / / Optional spring damper at hose reel outlet 6 (150 mm) outlet : HR (200 mm) outlet : HR Note on opened end type nozzles : continuous exhaust through opened end type nozzle will use air flow uselessly when reel is not in use. For maximum exhaust performance, select optional spring damper at hose reel outlet as shown above (motorized dampers available).

7 Fumes and gases exhaust hose reel Tailpipe adaptors & nozzles all rubber nozzles are crush resistant Rubber adaptors protect chrome tailpipes NZR-TPA3000 Y adaptors designed for split tailpipes up to 3 (75 mm) in diameter. Y hoses 24 long each. (crush-resistant) Note : to be used temporarily. Not to be permanently attached to hose reel. NZR-F Straight adaptors with hook and chain. Up to 2,5 (65 mm), 3 (75 mm) or 3,5 (90 mm) in diameter. (crush-resistant) NZR-TWINFLAP ZR-YA Y adaptors designed for split tailpipes 3 (75 mm) or 4 (100 mm) in diameter. Y hoses 48 long each. (crush-resistant) Note : to be used temporarily. Not to be permanently attached to hose reel. NZR-F x 6 (75 mm x 150 mm) or 3 x 8 (75 mm x 200 mm) oval shaped for dual tailpipes. Attached to tailpipe by means of hook and chain. (crush-resistant) NZR-RA Galvanized steel tailpipe adaptors (also available in stainless steel, contact factory for details) 10 (250 mm) Cane nozzle for diesel truck stacks and chimneys Light weight aluminum NZA-DC Usually fitted into NZG-SD 6 or 8 (150 mm / 200 mm) adaptor Note : cane nozzle is to be used temporarily. Not to be permanently attached to hose reel. NZG-SD Spring handle and lid Positioning grab pole Spring loaded damper type. Available from 4 to 8 (100 mm to 200 mm). NZG-VG NZ-POLE-SQ-HO Telescopic aluminium pole (8 to 16 ) with grab hook. Recommended when hose and nozzle are fully wrapped around the drum and is out of arm s reach. Nozzle below is fitted with 2 eyebolt for grab hook and pole insert. NZG-OE-HO NZG-PEA Spring loaded damper type with port emission analyzer. Available from 4 to 8 (100 to 200 mm). NZG-OE 4 x 9 (100 mm x 225 mm) for side by side tailpipes rubber nozzle equipped with slotted closing flaps minimizing air loss. (crush-resistant) Fits most for car and light truck tailpipe sizes up to 3 (75 mm). Attached to tailpipe by means of cuffs and slots.(crush-resistant) Available with or without spring loaded damper type with vise-grip attachment. Available from 4 to 8 (100 mm to 200 mm). Required for high RPM testing facilities. Open nozzle adaptor. No tailpipe attachment included. Available from 4 to 8 (100 mm to 200 mm). Optional rag stop 1/2 x 1/2 wire mesh : stainless steel HW-WMSS1/2 or galvanized steel HW-WM1/2 Note on flexible hoses : fumes vacuumed into flexible hoses are cooled with drawn ambiant air. Combination of extreme, high and low temperature hoses are available in order to minimize operating costs. Call factory or representative for details. Flexible hoses CHART 7 HO-240-X HO-500-X Model HO-240-X Maximum temperature o F / o C Fabric [inches] / [mm] Cotton neoprene with exterior helix HO-500-X o F / o C Two (2) ply silicone fiber Usage / Application Cars-light trucks High revolution engines, diesel trucks Diameters HO-700-X *Available with protective wearstrip HO-900-X HO-500W-X o F / o C Two (2) ply silicone fiber with protective wearstrip High revolution engines, diesel trucks HO-700-X o F / o C E-Glass with V4A Wire HO-900-X o F / o C E-glass polyurethane with exterior helix High revolution engines, diesel trucks Quarry and heavy duty machinery HO-1200-X HO-1500-X HO-1200-X o F / o C 2 ply E-glass polyurethane with exterior helix Military tanks and other similar vehicles HO-1500-X o F / o C E-Glass Cross Twill with V4A Wire Military tanks and other similar vehicles AQC will not be held be liable if flexible hose selected is used for higher exhaust temperatures than the tolerance indicated in chart 7. Note : X digit at end of model number indicates hose diameter. Ex. : HO equals to a 6 diameter hose. Specify length required. Crush resistant hose available for specific applications only. Contact factory for details. 7

8 Fumes and gases exhaust hose reel Create your MAXIREEL exhaust hose reel specification 1. Hose reel should include : Powder coat painted steel structural parallel tubings for stability, 10 and 12 gauge powder coat painted steel side panels and braces, hose guide bar for proper coiling and wrapping of hose around the drum, galvanized steel hose storage drum, duct exhaust flange. 2. Hose reel should include hose diameter of : a) 3 [75 mm] b) 4 [100 mm] c) 5 [125 mm] d) 6 [150 mm] e) 8 [200 mm] 3. Hose reel should have storage capacity of : a) 25 [8 M] b) 35 [10.8 M] (contact factory for other available lengths) 4. Hose reel should include hose model : a) HO-240H-X b) HO-500-X c) HO-500W-X d) HO-700-X e) HO-900H-X f) HO-1200H-X g) HO-1500-X 5. Hose reel should include drum rotation by means of : a) dual tempered steel springs with ratchet lock b) direct drive tube motor [ ] with radio remote transmitter c) direct drive tube motor [ ] with pendant switch d) direct drive tube motor [ ] with pendant switch and fan switch e) direct drive tube motor [ ] with wall mounted switch f) direct drive tube motor [ ] with wall mounted switch and fan switch 6. Hose reel should include direct drive mounted fan model : a) DF-01 (voltage to be confirmed) b) DF-02 for 8 [200 mm] reels only (voltage to be confirmed) c) control panel for reel with single fan start / stop operation (no proximity switch) d) proximity switch for automatic start / stop of fan e) control panel for single reel with single fan and pro ximity switch 7. Hose reel should include tailpipe adaptors model : a) selection to be made from list of available adaptors in this leaflet (page 7) b) galvanized steel wire mesh in adaptor c) stainless steel wire mesh in adaptor d) telescopic aluminum grab pole 8. Hose reel side outlet should include : a) reel motion activated outlet damper b) motorized outlet damper Copyright A.Q.C. Inc. MAXIREEL-EN 2014 Printed in Canada Note : specifications listed above may be modified to suit application. Contact AQC or representative for information. Your A.Q.C. representative is : To obtain a free copy of our full-colour corporate brochure, please call : , de la Sabliere, Bois-des-Filion (Quebec) Canada J6Z 4T7 Tel. : Fax : (450) Web site : info@aqcdust.com 8 Continuous product improvement is a policy of A.Q.C. Inc. Product features and specifications may be modified without prior notice.