Direct Mount Type. REBR Series. ø15, ø25, ø32. REA REB REC Smooth MQ RHC RZQ D- -X. Low Speed

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1 Direct Mount Type R Series ø, ø, ø 85

2 R Series Selection Fn: llowable driving force (N) MD: Maximum allowable moment when connection fitting, etc., is directly loaded (N m) Pv: Maximum operating pressure for vertical operation (MPa) Bmax: Maximum load mass when loaded directly on the body (kg) v: llowable load mass for vertical operation (kg) : Load mass (kg) B: Connection fitting mass (kg) µ: Guide s coefficient of friction Lo: Distance from cylinder shaft center to workpiece point of application (cm) L1: Distance from the cylinder shaft center to the center of the gravity of connection fitting, etc. Operating Conditions Presence of switches P: Operating pressure (MPa) U: Maximum speed (mm/s) Stroke Mode of operation (horizontal, inclined, vertical) Mode of operation Horizontal operation Inclined operation Vertical operation Review of load mass and operating pressure Fn Guide Lo First tentative bore size determination B F1 ød 1.6 x ---- P θ θ Inclined operation llowable Driving Force (Fn) (n = 1, 2, 3) Horizontal F1 = µ x ( + B) x 9.8 Inclined F2 = ( + B) x 9.8 x (µcosθ + SINθ) Vertical F3 = ( + B) x 9.8 x (µ + 1) Refer to the allowable driving force table for (Fn) of data (). B > Bmax Review of connection fitting First tentative bore size determination F2 ød 1.6 x ---- P Determination of connection fitting mass (B) B Bmax First tentative bore size determination F3 ød 1.6 x ---- P + B V + B > V P PV Determination P > PV of allowable load mass & pressure (For vertical operation, refer to page 88.) (For maximum load mass when loaded directly on the body, refer to page 88.) (For Standard Stroke, refer to page 91.) Review of switches and stroke NG Presence of switch rail Yes Presence of switch Yes Determination of stroke with switch None (Refer to data () on page 87.) Second tentative determination of bore size using the graph of allowable driving force (Fn) and distance from cylinder shaft center (Lo) (Refer to data (B) on page 87.) Third tentative determination of bore size from the graph of maximum speed (U) and load mass (). Yes Note 2) B x L1 > MD None Presence of external guide system Determination of rotational moment OK None (For body non-rotating accuracy and maximum allowable moment, refer to page 89.) 86 is the largest of ( 3 tentative determinations. ) determination Note 1) Consider made-to-order products, depending on an operating condition. (Refer to page 91.) selected Note 2) NG Determination of allowable stroke OK B x L1 MD (For body non-rotating accuracy and maximum allowable moment, refer to page 89.) Note 1) Made-to-order products should be considered, too, depending on an operating envi-ronment, etc. Note 2) n external guide system should be installed when it is used beyond specifications.

3 Selection R Series Caution on Design 1 Selection Method <Data (): Distance from Cylinder Shaft Center llowable Driving Capacity> Selection Procedures ø q Find the drive resisting force Fn (N) when moving the load horizontally. w Find the distance Lo (cm) from the point of the load where driving force is applied, to the center of the cylinder shaft. e Select a bore size from Lo and Fn in Data. lignment deflection absorbing mechanism orkpiece Load Fn Lo llowable driving force Fn (N) Usable range Distance from cylinder shaft center Lo (cm) ø llowable driving force Fn (N) Usable range Distance from cylinder shaft center Lo (cm) Selection Example Given a load drive resisting force of Fn = 0 (N) and a distance from the cylinder shaft center to the load application point of Lo = 8 cm, find the intersection point by extending upward from the horizontal axis of data () where the distance from the shaft center is 8 cm, and then extending to the side, find the allowable driving force on the vertical axis. s suitable to satisfy the requirement of 0 (N) are R. Distance from cylinder shaft center, Lo, is the moment working point between the cylinder and the load. ø llowable driving force Fn (N) Usable range Distance from cylinder shaft center Lo (cm) <Data (B): Maximum Load mass Chart> 0 R R Load mass (kg) 1 R Maximum speed U (mm/s) 87

4 R Series Cylinder Self-weight Deflection hen the cylinder is mounted horizontally, deflection appears due to its own weight as shown in the data, and the longer the stroke, the greater the amount of variation in the shaft centers. Therefore, a connection method should be considered which allows for this variation as shown in the drawing. Guide shaft Load platform C Note) Caution on Design 2 Vertical Operation The load should be guided by a ball type bearing (LM guide, etc.). If a slide bearing is used, sliding resistance will increase due to the load mass and moment, and this can cause malfunction. hen the cylinder is mounted vertically or sidelong, sliders may move downwards due to the self-weight or workpiece mass. If an accurate stopping position is required at the stroke end or the middle-stroke, use an external stopper to secure accurate positioning. Load mass (Slider bracket mass + orkpiece mass) Maximum Load Mass when Loaded Directly on Body hen the load is applied directly to the body, it should be no greater than the maximum values shown in the table below. R R R Loading direction Maximum load mass Bmax (kg) Loading direction The above clearance is for reference. Note) Clearance (0.2 to 0.5 mm) orkpiece Switch rail Note) Referring to the self-weight deflection in the graph below, provide clearance so that the cylinder does not touch the mounting surface or the load section, and is able to operate smoothly within the minimum operating pressure range for a full stroke. Rodless cylinder Body ear ring C R, R R R R llowable load mass v (kg) Maximum operating pressure Pv (MPa) Note)Use caution, since the magnetic coupling may be dislocated if it is used over the maximum operating pressure. Deflection R R R Stroke The above deflection data indicate values when the external slider has moved to the middle of the stroke. 88

5 Selection R Series Intermediate Stop The cushion effect (smooth start-up, soft stop) exists only before the stroke end in the stroke ranges indicated in the table below. The cushion effect (smooth start-up, soft stop) cannot be obtained in an intermediate stop or return from an intermediate stop using an external stopper, etc. Cushion Stroke R R R Stroke Caution on Design 3 Body Non-rotating ccuracy and Max. llowable Moment (ith switch rail) (Reference values) Reference values for non-rotating accuracy and maximum allowable moment at stroke end are indicated below. Non-rotating accuracy ( ) Maximum allowable moment MD (N m) Note 2) llowable stroke Switch rail ear ring C Note 1) void operations where rotational torque (moment) is applied. In such a case, the use of an external guide is recommended. Note 2) The above reference values will be satisfied within the allowable stroke ranges. However, caution is necessary because as the stroke becomes longer the inclination (rotation angle) within the stroke can be expected to increase. Note 3) hen a load is applied directly to the body, the loaded mass should be no greater than the allowable load mass on page 88. Body Non-rotating accuracy 89

6 Sine Rodless Cylinder / Direct Mount Type R Series ø, ø, ø How to Order Sine rodless cylinder R 0 Direct mount type Symbol Nil TN TF Type M thread Rc NPT G mm mm mm Port thread type, Cylinder stroke Refer to Standard Stroke on page 91. Switch rail Nil N M9B 2 pcs. 1 pc. n pcs. Made to Order Refer to page 91 for details. Number of auto switches Nil S n uto switch Nil ithout auto switch (Built-in magnet) For the applicable auto switch model, refer to the table below. ith switch rail ithout switch rail Note 1) hen equipped with switch rails, magnets for auto switches are built-in. Note 2) In the case of ø, magnets for auto switches are built-in even when not equipped with switches. pplicable uto Switches/Refer to pages 941 to 67 for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Diagnostic indication (2-color indicator) ater resistant (2-color indicator) Electrical entry Grommet Grommet Indicator light Yes Yes No iring (Output) 3-wire (NPN) 3-wire (PNP) 2-wire 3-wire (NPN) 3-wire (PNP) 2-wire 3-wire (NPN) 3-wire (PNP) 2-wire 3-wire (NPN equivalent) 2-wire 24 V 24 V Load voltage DC 5 V, 12 V 12 V 5 V, 12 V 12 V 5 V, 12 V 12 V M9N M9P M9B M9N M9P M9B M9N 1 M9P 1 M9B Lead wire length (m) (Nil) (M) (L) (Z) 1 ater resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Consult with SMC regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m Nil (Example) M9N Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NM 3 m L (Example) M9NL 5 m Z (Example) M9NZ Since there are other applicable auto switches than listed, refer to page 94 for details. For details about auto switches with pre-wired connector, refer to pages 14 and. uto switches are shipped together (not assembled). 5 V 12 V C 0 V 0 V or less uto switch model Pre-wired connector pplicable load IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC 90

7 Sine Rodless Cylinder Direct Mount Type R Series Specifications Symbol ir cushion (Magnet type) Symbol -XC57 Made to Order Specifications Click here for details ith Floating Joint Specifications Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed (Max.) Note) Lubrication Stroke length tolerance Holding force (N) Note) Piston speed above indicates the maximum speed. It takes approximately 0.5 seconds (for one side) after the body moves from the stroke end until it goes through the cushion stroke, while it takes approximately 1 second for both sides. Standard Stroke Standard stroke 0, 200, 0, 0, 350, , , 0, 0, 350, 400, , 600, 700, 800 Note) Intermediate stroke is available in 1 mm increments. ir 1.05 MPa 0.7 MPa 0.18 MPa to 60 C (No freezing) 50 to 600 mm/s Not required (Non-lube) to 0 st: 0, 1 to 00 st: 0, 01 st and up to: Maximum manufacturable stroke Maximum stroke with switch eight Item Basic weight (for 0 st) R (with switch rail) R-N (without switch rail) dditional weight per each 50 mm of stroke (when equipped with switch rail) dditional weight per each 50 mm of stroke (when not equipped with switch rail) Calculation: (Example) R-500 (with switch rail) Basic weight (kg) dditional weight (kg/50 st) Cylinder stroke 500 (st) x = 1.49 kg (kg) 91

8 R Series Construction: ø, y u e t i!9!6 w R Component Parts No. Description Material Note Body Cylinder tube Shaft Piston side yoke luminum alloy Stainless steel Stainless steel Rolled steel plate Zinc chromated 5 External slider side yoke Rolled steel plate Zinc chromated Magnet Magnet B Bumper Piston Spacer Retaining ring Urethane rubber luminum alloy Rolled steel plate Carbon tool steel Except R Chromated Nickel plated Phosphate coated Stainless steel R, Compound 12 Cushion ring electroless Brass R nickel plated End cover End cover B ttachment ring luminum alloy luminum alloy luminum alloy 16 Type C retaining ring Hard steel wire material Nickel plated (R) for axis Stainless steel R, Hexagon socket head set screw Hexagon socket head plug Cylinder tube gasket Chromium steel Chromium steel Nickel plated Nickel plated Component Parts No. Description Material 20 ear ring Special resin 21 ear ring B Special resin 22 Piston seal 23 Scraper 24 Cushion seal Switch rail gasket 26 Magnetic shielding plate Rolled steel plate/chromated 27 Switch rail luminum alloy/clear anodized 28 Magnet 29 Hexagon socket head cap screw Chromium steel/nickel plated ear ring C Special resin Replacement Parts: Seal Kit Kit no. R-PS R-PS R-PS Contents Note #0 listed above Note) Cushion may be difficult to be replaced. Seal kit includes a grease pack ( g). Order with the following part number when only the grease pack is needed. Grease pack part no.: GR-S-0 ( g) Switch Rail ccessory Kit 92 CYR E Stroke Switch Rail ccessory Kit Kit no. CYRE- CYRE- CYRE- Note 1) indicates the stroke. Note 2) ø has internal magnets in the body. Contents #0

9 Sine Rodless Cylinder Direct Mount Type R Series Dimensions: ø, ø, ø Operating direction B Operating direction Operating direction K H CB H HT HP 4 x J Effective thread length E P Piping port P Operating direction HC HB Piping port P (Plug) Operating direction 4 x øld G GP 7 T Y L X N 8 x MM thread depth M X F TC ød HB Piping port P (Plug) Operating direction B 4 x counterbore øb Counterbore depth C Q P HP P HS CR HR Piping port P Operating direction B Plug K Q + Stroke Z + Stroke ith switch rail G Piping port P (Plug) Operating direction B Piping port P Operating direction 22 8 Piping port P Operating direction B Piping port P (Plug) Operating direction B Plug R R R R R B C CB CR D F G 7 16 GP G H H HB HC HP HR HS HT R R R J x E M5 x 0.8 x 7 M6 x 1 x 8 M8 x 1. x K L LD M MM M4 x 0.7 M5 x 0.8 M6 x 1 N P M5 x 0.8 1/8 1/8 P Q Q T TC P R R R X Y Z

10 R Series uto Switch Mounting uto Switch Proper Mounting Position (Detection at Stroke End) B uto Switch Proper Mounting Position C D ø, ø, ø uto switch B C D model D-M9 D-M9 D-M9 D-M9 D-9 D-M9 D-9 D-M9 D-9 D-M9 D-9 D-M9 D-M9 D-M9 D-M9 D-M Note 1) uto switches cannot be installed in rea C in the case of ø. Note 2) djust the auto switch after confirming the operating conditions in the actual setting. ø, ø B C D uto switch model D-Z7 D-Z80 D-Y59 D-Y7P D-Y7 D-Y7B 22.5 D-Z7 D-Z80 D-Y59 D-Y7P D-Y7 D-Y7B D-Z7 D-Z80 D-Y59 D-Y7P D-Y7 D-Y7B D-Z7 D-Z80 D-Y59 D-Y7P D-Y7 D-Y7B Note ) djust the auto switch after confirming the operating conditions in the actual setting. Operating Range uto Switch Specifications D-9 D-M9 D-M9 D-M9 uto switch model D-Z7/Z80 D-Y5/Y7P/Y7/Y7B Since this is a guideline including hysteresis, not meant to be guaranteed. (assuming approximately ±% dispersion) There may be the case it will vary substantially depending on an ambient environment uto switch model D-9 D-M9 D-M9 D-M9 D-9/M9/M9/M9 ø, ø BMG2-012 BMG2-012 Other than the models listed in How to Order, the following auto switches are applicable. For detailed specifications, refer to pages 941 to 67. uto switch type Electrical entry (Fetching direction) Features pplicable bore size Reed D-Z73, Z76 Grommet (In-line) D-Z80 ithout indicator light D-Y59, Y59B, Y7P ø, ø Solid state D-Y7N, Y7P, Y7B D-Y7B Grommet (In-line) Diagnostic indication (2-color indicator) ater resistant (2-color indicator) For solid state auto switches, auto switches with a pre-wired connector are also available. Refer to pages 14 and for details. Normally closed (NC = b contact) solid state auto switches (D-F9G/F9H/Y7G/Y7H types) are also available. Refer to pages 959 and 961 for details. 94

11 R Series Specific Product Precautions Be sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 3 to 12 for ctuator and uto Switch Precautions. Caution Mounting 1. Take care to avoid nicks or other damage on the outside surface of the cylinder tube. This can lead to a damage of the scraper and the wear ring, which in turn can cause malfunction. 2. Use caution to the rotation of the external slider. Rotation should be controlled by connecting it to another shaft (linear guide, etc.). 3. Do not operate with the magnetic coupling out of position. If the magnetic coupling is out of position, push the external slider by hand (or the piston slider with air pressure) back to the proper position at the stroke end. 4. The cylinder is mounted with bolts through the mounting holes in the end covers. Be sure they are tightened securely. 5. Be sure that both end covers are secured to the mounting surface before operating the cylinder. void operation with the external slider secured to the surface. 6. Do not apply a lateral load to the external slider. hen a load is mounted directly to the cylinder, variations in the alignment of each shaft center cannot be offset, which results in the generation of a lateral load that can cause malfunction. The cylinder should be operated using a connection method which allows for shaft alignment variations and deflection due to the cylinder's own mass. drawing of a recommended mounting is shown in Fig. (2). F Special Tool Number Part no. CYRZ-V CYRZ- Disassembly and Maintenance Caution 1. Special tools are necessary for disassembly. Special tool pplicable bore size, Guide rod Direct connection with bolts, etc. Mounting bracket Guide rod Clearance Rodless cylinder Variations in the load and cylinder shaft alignment cannot be offset and may result in a malfunction. Fig. (1) Incorrect mounting Rodless cylinder Shaft alignment variations are offset by providing clearance between the mounting bracket and cylinder. Moreover, the mounting bracket is extended above the cylinder shaft center, so that the cylinder is not subjected to moment. Fig. (2) Recommended mounting 7. Use caution regarding the allowable load mass when operating in a vertical direction. The allowable load mass when operating in a vertical direction (reference values on page 88) is determined by the model selection method. However, if a load greater than the allowable value is applied, the magnetic coupling may break and there is a possibility of dropping the load. hen using this type of application, please contact SMC regarding the operating conditions (pressure, load, speed, stroke, frequency, etc.). 95

12 96

13 Linear Guide Type Single xis/double xes H/HT Series Single xis: ø, ø Double xes: ø, ø HT H 97

14 H Series Selection Pv: Maximum operating pressure for vertical operation (MPa) v: llowable load mass for vertical operation (kg) α: Load factor Load mass () Static moment (M) Dynamic moment (Me) Σα = + + Max. load mass (max) llowable static moment (Mmax) llowable dynamic moment (Memax) Operating Conditions : Load mass (kg) P: Operating pressure (MPa) U: Maximum speed (mm/s) Stroke Position of workpiece center of gravity (m) Mode of operation (horizontal, inclined, vertical) Mode of operation Horizontal operation Inclined operation Vertical operation Review of load mass and operating pressure First tentative bore size determination ød 1.6 x P First tentative bore size determination 0.1 x cosθ + sinθ ød 5.0 x P First tentative bore size determination 0.1 x + ød 5.0 x P θ θ Inclined operation Determination of allowable load mass & pressure V P PV > V P > PV (For vertical operation, refer to page 2.) (Refer to page 99.) Review of operating conditions Σα > 1 Load mass () Static moment (M) Dynamic moment (Me) Σα = + + Max. load mass (max) llowable static moment (Mmax) llowable dynamic moment (Memax) Determination of load factor (Σα) Σα 1 (Refer to data (B) on page 0.) Second tentative determination of bore size from the graph of maximum speed (U) and load mass () determination The larger bore size is selected ( from two tentative determinations. ) Note) Consider made-to-order products, depending on an operating condition. (Refer to page 5.) Note) Made-to-order products should be considered, too, depending on an operating environment, etc. selected 98

15 Selection H Series Caution on Design 1 The load mass allowable moment differs depending on the workpiece mounting method, cylinder mounting orientation and piston speed. In making a determination of usability, do not allow the sum (Σαn) of the load factors (αn) for each mass and moment to exceed 1. Σαn = Load Mass Load mass () Maximum load mass (max) + Maximum Load Mass H H HT HT (kg) max 9 40 Static moment (M) llowable static moment (Mmax) + Caution on Design 2 Dynamic moment (Me) llowable dynamic moment (Memax) 1 Load mass (kg) HT H,HT H Maximum speed (mm/s) Moment <Graph (1)> llowable Moment (Static moment/dynamic moment) (N m) H H HT HT M M3 M M M1,M3 Moment (N m) HT HT H H M2 Moment (N m) H H HT HT 1 1 M1 M Maximum speed (mm/s) <Graph (2)> Maximum speed (mm/s) <Graph (3)> 99

16 H Series Static Moment Pitch moment M1= L M1 L Dynamic Moment e = 5 x -3 g U e : Load equivalent to impact [N] : Load mass [kg] U : Maximum speed [mm/s] g : Gravitational acceleration (9.8 m/s 2 ) Moment generated by the workpiece mass even when the cylinder is stopped Roll moment M2 = L M2 Moment generated by the load equivalent to impact at the stroke end Pitch moment Me1 = 1/3 e L e Me1 V L L e Yaw moment M3 M3 = (L ) Yaw moment Me3 = 1/3 e (L ) Me3 V L L Guide central axis Guide central axis H H HT HT Since there are 2 guides, the guides central axis and the cylinder's central axis are the same. H 17.5 H 23.5 HT 0 HT 0 Since there are 2 guides, the guides central axis and the cylinder's central axis are the same. <Data (B): Maximum speedload Mass Chart> 0 HT H(T) Load mass (kg) 1 H Maximum speed U (mm/s) 0

17 Selection H Series Selection Calculation The selection calculation finds the load factors (αn) of the items below, where the total (Σαn) does not exceed 1. Σαn = α1 + α2 + α3 1 Item 1. Max. load mass 2. Static moment Load factor αn α1 = /max α2 = M/Mmax Note Review. max is the maximum load mass. Review M1, M2, M3. Mmax is the allowable moment. 3. Dynamic moment α3 = Me/Memax Review Me1, Me3. Memax is the allowable moment. U: Maximum speed U Calculation Example Operating Conditions Cylinder: H Mounting: Horizontal wall mounting type Maximum speed: U = 500 [mm/s ] Load mass: = 1 [kg] (excluding mass of arm section) L1 = 200 [mm] L2 = 200 [mm] L1 L2 Item Load factor αn Note 1. Maximum load mass L2 α1 = /max = 1/3 = = Examine. (For max, find the value in <Graph (1)> when U = 500 mm/s.) L1 2. Static moment L1 M M2 = L1 = 0.2 = 2 [N m] α2 = M2/M2max = 2/16 = 0.1 = 1 [kg] = [N] Examine M2. Since M1 & M3 are not generated, investigation is unnecessary. 3. Dynamic moment Me3 e Me1 L2 Guide central axis e = 5 x 3 g U = 5 x = [N] Me3 = 1/3 e (L2 ) = 1/ = 1.52 [N m] α3 = Me3/Me3max = 1.52/6 = 0. Examine Me3. (For Memax, find the value in <Graph (2)> when U = 500 mm/s.) e L1 Me1 = 1/3 e L1 = 1/3 0.2 = 1.6 [N m] α4 = Me1 /Me1max = 1.6/6 = 0.27 Examine Me1. (For Memax, find the value in <Graph (2)> when U = 500 mm/s.) Σαn = α1 + α2 + α3 + α4 = = nd it is possible to use. 1

18 H Series Table Deflection mount Displacement of Table due to Pitch Moment Load F L Caution on Design 2 Displacement of Table due to Roll Moment Load F Displacement of Table due to Yaw Moment Load L F Guide central axis (1 axis type) For the double axis type, this is the cylinder s central axis. Opposite port side Guide central axis (1 axis type) For the double axis type, this is the cylinder s central axis. M2 = F x L H, H, H, Deflection H HT, HT, HT, Deflection M1 = F x L H Moment (N m) HT HT Deflection Deflection H HT HT H Moment (N m) L Port side M3 = F x L Note) Deflection: Displacement of section when force acts on section F Deflection Deflection H H Moment (N m) HT HT Moment (N m) Moment (N m) Note) Deflection when a moment other than the above is applied can be specified by extending the lines in the graphs above Moment (N m) Vertical Operation hen using in vertical operation, prevention of workpiece dropping due to breaking of the magnetic coupling should be considered. The allowable load mass and maximum operating pressure should be as shown in the table below. hen the cylinder is mounted vertically or sidelong, sliders may move downwards due to the self-weight or workpiece mass. If an accurate stopping position is required at the stroke end or the middlestroke, use an external stopper to secure accurate positioning. H H HT HT llowable load mass v (kg) Maximum operating pressure Pv (MPa) Intermediate Stop The cushion effect (smooth start-up, soft stop) exists only before the stroke end in the stroke ranges indicated in the table below. The cushion effect (smooth start-up, soft stop) cannot be obtained in an intermediate stop or a return from an intermediate stop using an external stopper, etc. Cushion Stroke H H HT HT Stroke 2

19 Selection H Series Stroke djustment The adjusting bolt is adjusted to the optimum position for smooth acceleration and deceleration at the time of shipment, and should be operated at the full stroke. hen stroke adjustment is necessary, the maximum amount of adjustment on one side is 2 mm. (Do not adjust more than 2 mm, as it will not be possible to obtain smooth acceleration and deceleration.) Do not adjust based on the stopper s movement, as this can cause cylinder damage. Stroke adjustment method Loosen the round head Phillips screws, and remove the top covers and dust covers (4 pcs.). Then loosen the hexagon nut, and after performing the stroke adjustment from the plate side with a hexagon wrench, retighten and secure the hexagon nut. mount of stroke adjustment (Max. 2 mm) T Hexagon nut Dust cover Top cover Stopper Round head Phillips screw djusting bolt Body Plate djusting Bolt Position (at the time of shipment), Hexagon Nut Tightening Torque H H HT HT T Tightening torque (N m) fter adjusting the stroke, replace the top covers and dust covers. Tighten the round head Phillips screws for securing the top covers with a torque of 0.58 N m. 3

20 Sine Rodless Cylinder / Linear Guide Type H Series Single xis: ø, ø / Double xes: ø, ø How to Order Sine rodless cylinder H 0 Y7B Made to Order Refer to page 5 for details. Symbol Nil T 1 axis 2 axes Linear guide type Guide mm mm mm Port thread type Symbol Type Nil M thread ø Rc TN TF NPT G ø, ø uto switch Nil ithout auto switch (Built-in magnet) For the applicable auto switch model, refer to the table below. Standard stroke Refer to Standard Stroke on page 5. Number of auto switches Nil 2 pcs. S 1 pc. n n pcs. pplicable uto Switches/Refer to pages 941 to 67 for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Diagnostic indication (2-color indicator) ater resistant (2-color indicator) Electrical entry Grommet Grommet Indicator light Yes Yes iring (Output) 3-wire (NPN) 5 V, 12 V 3-wire (PNP) 2-wire 12 V 3-wire (NPN) 24 V 5 V, 12 V 3-wire (PNP) 2-wire Load voltage DC 12 V Perpendicular Y69 Y7PV Y69B Y7NV Y7PV Y7BV In-line Y59 Y7P Y59B Y7N Y7P Y7B Y7B 3-wire (NPN equivalent) 5 V Z76 12 V 0 V Z73 2-wire 24 V 5 V, 12 V 0 V or less Z80 ater resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Consult with SMC regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m Nil (Example) Y59 3 m L (Example) Y59L 5 m Z (Example) Y59Z Since there are other applicable auto switches than listed, refer to page 1 for details. For details about auto switches with pre-wired connector, refer to pages 14 and. uto switches are shipped together (not assembled). C uto switch model Lead wire length (m) 0.5 (Nil) 3 (L) 5 (Z) Pre-wired connector pplicable load IC circuit Relay, PLC IC circuit IC circuit IC circuit Relay, PLC Solid state auto switches marked with are produced upon receipt of order. 4

21 Sine Rodless Cylinder Linear Guide Type H Series Specifications Symbol ir cushion (Magnet type) Symbol Symbol -XB Made to Order: Individual Specifications (For details, refer to page 112.) Specifications -X168 Helical insert thread specifications Made to Order Specifications Click here for details Specifications Intermediate stroke (Using exclusive body) Fluid ir Maximum operating pressure 0.7 MPa Minimum operating pressure 0.2 MPa Proof pressure 1.05 MPa mbient and fluid temperature to 60 C (No freezing) Piston speed (Max.) Note) 70 to 600 mm/s Lubrication Not required (Non-lube) Stroke length tolerance 0 to 1.8 mm Piping Centralized piping type Piping port size M5 x 0.8 Rc 1 /8 Holding force (N) Note) Piston speed above indicates the maximum speed. It takes approximately 0.5 seconds (for one side) after the slide table moves from the stroke end until it goes through the cushion stroke, while it takes approximately 1 second for both sides. Standard Stroke Number Maximum manufacturable stroke Standard stroke of axes 0, 200, 0, 400, axis 200, 0, 400, 500, 600, axes 200, 0, 400, 500, 600, 800, Note 1) Stroke exceeding the standard stroke will be available upon request for special. Note 2) Intermediate strokes other than made-to-order (refer to -XB) are available as special. eight (kg) Standard stroke H H HT HT Theoretical Output Piston area Operating pressure (MPa) (mm 2 ) Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm 2 ) (N)

22 H Series Construction: ø, ø Single axis @1 o q!4!3 y i #1!5 #2!9 #3 w #4 #5 t H Component Parts Component Parts No. 1 Description Body Material luminum alloy Note No. 19 Description Plate B Material luminum alloy Note 2 Cylinder tube Stainless steel 20 Stopper luminum alloy nodized 3 External slider tube luminum alloy 21 djusting bolt Chromium molybdenum steel Nickel plated 4 Shaft Stainless steel 22 Hexagon nut Carbon steel Nickel plated 5 Piston side yoke Rolled steel plate Zinc chromated 23 Linear guide 6 External slider side yoke Rolled steel plate Zinc chromated 24 Top cover luminum alloy 7 Magnet Dust cover Special resin 8 Magnet B 26 Magnet (for auto switch) 9 Bumper Urethane rubber Except H 27 Parallel pin Carbon steel Nickel plated Piston luminum alloy Chromated 28 Square nut for body mounting Carbon steel Nickel plated (ccessory) 11 Spacer Rolled steel plate Nickel plated 29 ear ring Special resin 12 Space ring luminum alloy Chromated ear ring B Special resin 13 Slide table luminum alloy 31 Piston seal 14 Side plate luminum alloy Scraper Side plate B luminum alloy 33 O-ring 16 Cushion ring Stainless steel Compound electroless nickel plated 34 O-ring 17 Internal stopper luminum alloy nodized 35 Cushion seal 18 Plate luminum alloy Note) Square nut for body 4 pieces Replacement Parts/Seal Kit Kit no. H-PS H-PS Contents Set of nos. #0, #1, #2, #3, #4, #5 Note) Cushion seal #5 may be difficult to be replaced. Seal kit includes a grease pack ( g). Order with the following part number when only the grease pack is needed. Grease pack part no.: GR-S-0 ( g) 6

23 Sine Rodless Cylinder Linear Guide Type H Series Construction: ø, ø Double axis type: q!4!3!8!7!6 #3 w!1!2 u i e y #1 r #0 #4 HT Component Parts No. Description 1 Body 2 Cylinder tube 3 External slider tube 4 Shaft 5 Piston side yoke 6 External slider side yoke 7 Magnet 8 Magnet B 9 Bumper Piston 11 Spacer 12 Space ring 13 Slide table 14 Side plate Cushion ring 16 Internal stopper 17 Plate Material luminum alloy Stainless steel luminum alloy Stainless steel Rolled steel plate Rolled steel plate Urethane rubber luminum alloy Rolled steel plate luminum alloy luminum alloy luminum alloy Stainless steel Brass luminum alloy luminum alloy Note Zinc chromated Zinc chromated Chromated Nickel plated Chromated (Except HT) (Except HT) HT Compound electroless HT nickel plated nodized Component Parts No. Description Material Note Stopper djusting bolt Hexagon nut Linear guide Top cover Dust cover Magnet (for auto switch) Parallel pin Square nut for body mounting Hexagon socket head taper plug ear ring ear ring B Piston seal Scraper O-ring O-ring Cushion seal luminum alloy Chromium molybdenum steel Carbon steel luminum alloy Special resin Carbon steel Carbon steel Carbon steel Special resin Special resin nodized Nickel plated Nickel plated Nickel plated Nickel plated (ccessory) Nickel plated Note) Square nut for body 4 pieces Replacement Parts/Seal Kit Kit no. HT-PS HT-PS Contents Set of #0, #1, #2, #3, #4 Note) Cushion seal #4 may be difficult to be replaced. Seal kit includes a grease pack ( g). Order with the following part number when only the grease pack is needed. Grease pack part no.: GR-S-0 ( g) 7

24 H Series Dimensions: ø, ø Single axis type: H 4 x M thread depth MM L P LL Guide central axis ZZ XB PB E L EB 2 x P S + Stroke PP 8 N Square nut for body mounting J T Square nut for body mounting insertion Z + Stroke NL NT HB HG HT H H HC HP H H 97 1 E EB H H HB HC HG 17 HP HT J M5 x 0.8 M6 x 1.0 L LL L M M5 x 0.8 M6 x 1.0 MM 8 H H N NL 18 NT 8 9 P M5 x 0.8 1/8 P PB PP S T XB 9.5 Z ZZ

25 Sine Rodless Cylinder Linear Guide Type H Series Dimensions: ø, ø Double axis type: HT 4 x M thread depth MM 138 P LL XB PB L EB 2 x Rc 1/8 E S + Stroke HB HT H NT H HC HP T PP PS Square nut for body mounting J NL HG Square nut for body mounting insertion N Z + Stroke HT HT E 28.5 EB H H HB HC HG 19.5 HP HT J M6 x 1.0 M8 x 1. LL L M M6 x 1.0 M8 x 1. MM 12 N HT HT NL NT 9 12 P PB 8 1 PP PS S T XB Z

26 H Series uto Switch Mounting Proper uto Switch Mounting Position (Detection at stroke end) Piping port surface B Proper uto Switch Mounting Position Cylinder model uto switch model D-Z7 D-Z80 dimension D-Y7 D-Y7V D-Y5 D-Y6 D-Y7P D-Y7PV D-Z7 D-Z80 B dimension D-Y7 D-Y7V H H HT HT Note) djust the auto switch after confirming the operating conditions in the actual setting. D-Y5 D-Y6 D-Y7P D-Y7PV Operating Range uto switch model D-Z7/Z8 D-Y5/Y6/Y7 6 5 H HT Since this is a guideline including hysteresis, not meant to be guaranteed. (assuming approximately ±% dispersion) There may be the case it will vary substantially depending on an ambient environment. 9 6 uto Switch Lead ire Containment Groove On model H a groove is provided on the side of the body (one side only) to contain auto switch lead wires. This should be used for placement of wiring. Lead wire containment groove Other than the models listed in How to Order, the following auto switches are applicable. For detailed specifications, refer to pages 941 to 67. * Normally closed (NC = b contact) solid state auto switches (D- Y7G/Y7H types) are also available. Refer to page 961 for details. 1

27 t L H Series Specific Product Precautions Be sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 3 to 12 for ctuator and uto Switch Precautions. Caution Mounting 1. The interior is protected to a certain extent by the top cover, however, when performing maintenance, etc., take care not to cause scratches or other damage to the cylinder tube, slide table or linear guide by striking them or placing objects on them. Cylinder bores are manufactured to precise tolerances, so that even a slight deformation may cause faulty operation. 2. Because the slider is supported by precision bearings, take care not to apply strong impacts or excessive moments to the table when loading a workpiece. 3. Mounting of the cylinder body. The body is mounted using the square nuts, which are included, in the two T-slots on the bottom of the body. Refer to the table below for mounting bolt dimensions and tightening torque. Bolt Thread size dimensions Dimension t Tightening torque N m H H HT HT M5 x 0.8 M6 x 1.0 M8 x 1. L-8 L-9 L Caution Operation 1. The unit can be used with a direct load within the allowable range, but when connecting to a load which has an external guide mechanism, careful alignment is necessary. Since variation of the shaft center increases as the stroke becomes longer, a connection method should be devised which allows for this displacement. 2. Since the guide is adjusted at the time of shipment, unintentional movement of the adjustment setting should be avoided. 3. Please contact SMC before operating in an environment where there will be contact with cutting chips, dust (paper debris, lint, etc.) or cutting oil (gas oil, water, warm water, etc.). 4. Do not operate with the magnetic coupling out of position. In case the magnetic coupling is out of position, push the external slider back into the correct position by hand at the end of the stroke (or correct the piston slider with air pressure). Square nut 111

28 / Series Made to Order: Individual Specifications 1 Please contact SMC for detailed dimensions, specifications and lead times. 1 S L Stroke X168 H H Helical insert thread specifications The standard mounting threads have been changed to helical insert specifications. Specifications pplicable series /S/L/H/H : ø to ø63 S/L: ø20 to ø40 H: ø20 to ø H: ø, ø The mounting thread positions and size are the same as standard. 2 Helical Insert Thread Specifications dditional Moving Element Mounting Taps Symbol -X168 Symbol -X206 3 Non-lubricated Exterior Specifications Stroke S X2 Non-lubricated exterior specifications Suitable for environments where oil is not tolerated. scraper is not installed. separate version -X4 (with a felt dust seal) is available in cases in which dust, etc. is dispersed throughout the environment. Specifications pplicable series S Construction (Basic type) /S ø to ø63 ø to ø40 Special bearing Symbol -X2 Stroke X206 dditional moving element mounting taps Mounting taps have been added on the surface opposite the standard positions. Specifications pplicable series ø to ø63 S (Slider type) Special bearing Mounting taps dditional positions Standard surface Dimensions are the same as the standard product. 112

29 / Series Made to Order: Individual Specifications 2 Please contact SMC for detailed dimensions, specifications and lead times. 4 S Non-lubricated Exterior Specifications with Dust Seal Non-lubricated exterior specifications with dust seal Non-lubricated exterior type with a felt dust seal on the cylinder body. Specifications pplicable series S Construction (Basic type) Dust seal (Felt) Stroke X4 /S ø to ø63 ø to ø40 Special bearing Symbol -X4 5 uto Switch Rails on Both Side Faces (ith 2 pcs.) S uto switch rails on both side faces (ith 2 pcs.) X431 This auto switch is effective in the case of short strokes. Specifications pplicable series Stroke S ø to ø40 Switch rail Switch rail Symbol -X431 S (Slider type) Special bearing Dust seal (Felt) 113

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