SPAREPARTSCATALOG: // CHASSIS 50 SX 2014 ART.-NR.: 3CFF6001N4EN

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1 SPAREPARTSCATALOG: // CHASSIS ART.-NR.: 3CFF6001N4EN

3 CONTENT FRONT FORK, TRIPLE CLAMP FRONT FORK DISASSEMBLED HANDLEBAR, CONTROLS FRAME MONOSHOCK MONOSHOCK DISASSEMBLED SWING ARM EXHAUST SYSTEM AIR FILTER BOX TANK, SEAT, COVER MASK, FENDER DECAL CHASSIS // 1

4 CONTENT FRONT WHEEL REAR WHEEL HAND BRAKE CYLINDER REAR BRAKE CONTROL BRAKE CALIPER FRONT BRAKE CALIPER REAR ACCESSORIES KIT All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only. CHASSIS // 2

5 FRONT FORK, TRIPLE CLAMP L0301 FORK USD 50SX HH COLLAR SCREW M6X25 TX HH COLLAR SCREW M8X30 TX S AH-COLLAR SCREW M10X25 ISA BOT. TRIPLE CLAMP CPL TOP TRIPLE CLAMP HANDLEBAR CLAMP D=22MM HANDLEBAR SUPPORT 50SX D=22MM HH NUT M20X1,5 WS=27 RIGHT COVERING CAP O-RING 40,94X2,62 NBR TAPERED ROLLER BEARING 32004X PROTECTION RING 20,1X39X O-RING 36,00X3,00 NBR SPECIAL SCREW M6X12,5 WS= FORK PROTECTOR SET 65 SX WHITE BRAKE HOSE CLIP HH COLLAR SCREW M5X16 TX SELF LOCKING NUT DIN0985-M STEARING HEAD REP. KIT MINI x HANDLEBAR SUPPORT KIT 50SX ' C CHASSIS // 3

6 FRONT FORK DISASSEMBLED VENT SCREW M4X O-RING NBR 3X1, SCREW CAP M38X O-RING 35X1.5 NBR OUTER TUBE L= R703 REPAIR KIT 50SX S1 PISTON ROD 50SX CPL S SPRING 1,8 N/MM SET x S SPRING 2.0N/MM SET D=3.1MM S SPRING 2,2 N/MM SET x WASHER 22X30X2.5 x S1 AXLE CLAMP R/S CPL. W. TUBE S1 AXLE CLAMP L/S CPL. W. TUBE HH COLLAR SCREW M6X25 TX FORK OIL SAE C CHASSIS // 4

7 HANDLEBAR, CONTROLS HANDLEBAR D=22MM THROTTLE CABLE 50SX THROTTLE GRIP 65SX GRIP SET DUAL COMPOUND PROTECTION COVER ' SHORT CIRCUIT BUTTON S.CIRCUIT BUTTON W. RIP CORD x CABLE TIE 200/3,6MM BLACK x CABLE TIE 140/2,5MM BLACK x C CHASSIS // 5

8 FRAME BE FRAME "452L3" ANTHR. MET SELF LOCKING NUT M HH COLLAR SCREW M8X65 TX CHAIN SLIDING PIECE BELOW ' BUSHING 8,2X10X LOCK WASHER 8MM HH COLLAR SCREW M8X30 TX40 1 8* FOOTREST CPL * FOOTREST L/S 1 10* FOOTREST R/S BOLT FOR FOOT PED FOOTREST SPRING L/S & R/S WASHER DIN0125-A10, PIN DIN0094-3,2X25 STEEL CHAIN SLIDING KIT BELOW MINI C CHASSIS // 6

9 MONOSHOCK L0201 MONOSHOCK 50SX WASHER DIN0125-A10, SELF LOCK.NUT DIN0982-M10 HIGH HH SCREW DIN0931-M10X C CHASSIS // 7

10 MONOSHOCK DISASSEMBLED S MONOSHOCK TOP PART L147 CPL R307 REPAIR KIT BEARINGS 50 SX SCREW M5 C.K. RVS SEAL D5,21XD8,38X1, COUNTERNUT ADJUSTING NUT S SPRING 35N/MM MM OR S SPRING 30N/MM MM OR. x S SPRING 40N/MM MM OR. x SPRING RET. H=3, D=14, PISTON ROD NUT M10X SHIM D10XD22X2, PISTON RING 8X1X108, * PISTON 6+6XD5.5/ REBOUND DISC H=4 D=28, S ADAPTOR 36MM H26,6 CPL CIRCLIP 38X1, RESERVOIR CAP D=36 H=9, BUMP RUBBER WP65 L= S1 MONOSH. BOTTOM PART L99 CPL S1 SHOCK ABSORBER FLUID 5 LT C CHASSIS // 8

11 SWING ARM SWING ARM CPL. 50SX 09 (MB9S) SPACER BUSHING 20X26X30X9, NEEDLE BUSH HK O-RING 16,00X2,00 VITON BUSHING BOX 12X20X36, BLIND RIVET THREAD M6 STE. 4MM SWING ARM BOLT CPL LOCK WASHER 50 SX HEXAGON NUT DIN0934-M12X RETAIN.CLAMP FOR BRAKE HOSE' EJOT SPIRAL SCREW SF M5X10-K CHAIN GUIDE REAR BRACKET FOR CHAIN GUARD SELF LOCKING NUT DIN0985-M HH COLLAR SCREW M5X30 TX HH COLLAR SCREW M5X12 TX CHAIN ADJUSTER SUPPORTING BRACKET SELF LOCKING NUT DIN0985-M CHAIN SLIDING GUARD FLAT HEAD DIN7991-M 6X CHAINGUARD JUNOIR CABLE TIE 300/4,8MM BLACK CHAIN GUIDE KIT MINI CHAIN GUARD KIT 50 SX SWINGARM REP. KIT 50/65 SX C CHASSIS // 9

12 EXHAUST SYSTEM EXHAUST MANIFOLD 50 SX O-RING 32,00X3,00 VITON HH COLLAR SCREW M6X16 TX RANGE CHANGE METAL NUT M EXHAUST RUBBER MINI SILENCER 50 SX BUSHING 7,5X12X28X7,8 ' DAMP. COMPON. BLACK HH COLLAR SCREW M6X30 TX SWINGELEMENT FOR EXHAUST PIPE ROCKWOOL PREFOMED TEN.SPRING L=62MM EY.MOVEABLE EXHAUST HARDWARE KIT MINI C CHASSIS // 10

13 AIR FILTER BOX 1* SCREW FOR PLASTIC K60X20 SW SPACER BUSHING AIRFILTERBOX 50 SX FILTER BOX COVER 50 SX AIR FILTER 50 SX CARBURETOR CONNECT. 50 SX HOSE CLAMP GEMI MM C CHASSIS // 11

14 TANK, SEAT, COVER FUEL TANK CPL. 50 SX FILLER CAP CPL. SMALL FUEL COCK CPL O-RING 1,78x10,82x14, EJOT PT SCREW K60X20 WS= FUEL HOSE VITON 6X1,5 PER/M YDNAC-CLAMP FUEL HOSE (8MM) PVC-HOSE 5,6X10X270MM TANK SCREW MINI TANK ROLLER 12X26X12 ' SEAT 50 SX QUICK RELEASE CPL. 50 SXR ' TANK ROLLER 12X26X12 ' HH COLLAR SCREW M6X12 TX * C SPOILERSET ORANGE 50SX/MINI * SCREW F. PLASTIC K60X20AL SW C CHASSIS // 12

15 MASK, FENDER START NUMBER PLATE BRAKE HOSE GUIDE 1 3* SCREW F. PLASTIC K60X20AL SW HH COLLAR SCREW M6X10 TX HH COLLAR SCREW M6X10 TX RETAINING PLATE F. NUMBER PL % FENDER 50 SX HH COLLAR SCREW M6X15 TX X4 REAR PART QUICK RELEASE LATCHPLATE SHEET MET.SCR.DIN7981-3,5X SPACER BUSHING HH COLLAR SCREW M6X20 TX SPLASH PROTECT. 50 SX BUCKET COLLAR BUSHING SPLASH PROTECTOR KIT 50 SX x C CHASSIS // 13

16 DECAL 1* C CHASSIS // 14

17 FRONT WHEEL FRONT WHEEL 50 SX FRONT WHEEL HUB CPL SPACER BUSHING LEFT GR.BALL BEAR RSH/C3HMTF SPACER BUSHING RIGHT SPOKE 3X126C.110 C.5 Zinc SPOKE NIPPLE ALU FRONT RIM 12"X1,5 SCHW BRAKE DISC FRONT JUN/SEN SPECIAL SCREW M6X13 WS= AXLE FRONT RIM BAND 12" HH COLLAR SCREW M10X20 WS= SPOKE KIT FRONT 12" '12-'13 x C CHASSIS // 15

18 REAR WHEEL 1* REAR WHEEL 50SX/MINI * REAR WHEEL HUB CPL RIM BAND 10" 22MM BALL BEARING RSH/C3 2 5* SPACER BUSHING REAR L/S 1 6* SPACER BUSHING REAR R/S 1 7* SPOKE 3X101 C SPOKE NIPPLE ALU REAR RIM 10"X1.6 BLK * SPROCKET 38-T 50SX 13 x 10* SPROCKET 39-T 50SX 13 x 10* SPROCKET 40-T 50SX 13 x 10* SPROCKET 41-T 50SX 13 x 10* SPROCKET 42-T 50SX 13 x SELF LOCKING NUT M FLAT HEAD SCREW DIN7991-M 8X RACING CHAIN 1/2X3/16" 50 SX CONNECTING LINK 1/2X3/16" 90RS BRAKE DISC FRONT JUN/SEN SPECIAL SCREW M6X16 WS= AXLE CPL. 207MM M12X FLAT WASHER DIN0125-A HEXAGON NUT DIN0934-M12X RIM LOCK CPL * NUT FOR WHEEL HOLDER 1 99* SPOKE KIT REAR 10" ' C CHASSIS // 16

19 HAND BRAKE CYLINDER HAND BRAKE CYLIND.CPL.50 LC HANDBRAKE LEVER CPL. R/S BRAKE HOSE FR. 50SX MINI BRAKE FLUID DOT5.1 0,25L PROT.CAP HAND BRAKE CYL. 50 LC OVAL HEAD SCREW DIN0966-M 3X HAND BRAKE CYLINDER COVER GASKET HAND BRAKE CYLINDER SPECIAL-AH SCREW M 5X NUT M5 DIN SPRING FOR HAND BRAKE LEVER ADJUSTING SCREW M 3X AH SCREW DIN0912-M 5X REP.KIT PISTON FRONT C CHASSIS // 17

20 REAR BRAKE CONTROL HH COLLAR SCREW M6X16 TX SELF LOCKING NUT M HEXAGON NUT DIN0934-M SELF LOCKING NUT M FLAT HEAD DIN7991-M 6X BRAKE LEVER STOP FOOT BRAKE LEVER RETURN SPRING FOR BRAKE LEVER LOCK WASHER 50 SX SWIVEL HEAD KA6 INNOX PUSH ROD REAR BRAKE CYL REP. SET PISTON REAR D= CYLINDER COVER REAR 85 SX GASKET CYLINDER COVER REAR HOLLOW SCREW M AH.SCREW DIN0912-M 4X BRAKE HOSE REAR 50 LC O-RING 6,00X1,00 FORMULA BRAKE FLUID DOT5.1 0,25L C CHASSIS // 18

21 BRAKE CALIPER FRONT HOLLOW SCREW M6X34 50 LC AH SCREW+CIRCLIP LC TAB WASHER DIN6799 RS2, O-RING 6,00X1,00 FORMULA REP.KIT SEAL RING 50LC BRAKE CALIPER CPL.FR. 50 LC BRAKE PAD SET 50 LC REPAIR KIT BRAKEPISTON HH COLLAR SCREW M8X40 TX HH COLLAR SCREW M8X25 TX WASHER DIN0125-A 8, RETAINING SPRING 50 LC AH SCREW DIN0912-M 5X BREATHER SCREW BLEEDER INJECTION-SET x C CHASSIS // 19

22 BRAKE CALIPER REAR 1* BRAKE CALIPER REAR REPAIR KIT BRAKEPISTON O-RING 22X2X2 EPDM O-RING 6,00X1,00 FORMULA RETAINING SPRING 50 LC BRAKE PAD SET 50 LC AH SCREW + CIRCLIP 50/ TAB WASHER DIN6799 RS2, HOLLOW SCREW CPL AH SCREW DIN0912-M 5X * HH COLLAR SCREW M6X16 TX HH COLLAR SCREW M6X40 TX O-RING 8,00X1,00 FORMULA BLEEDER INJECTION-SET x C CHASSIS // 20

23 ACCESSORIES KIT DE/GB PP OFFROAD FOLDER GB POWER WEAR FOLDER * CUSTOMER WELCOME LETTER KTM BALLPOINT PEN ORANGE DOCUMENTS BAG EN SAFETY BROCHURES SPORTMINICYC TOOL KIT 50 SX PLUG-IN STAND 50 SEN LC T-WRENCH WS=6/8/10 TX=45 B&F WRENCH SW=17/21/27/32 B&F SPARK PLUG WRENCH C CHASSIS // 21

24 NOTES

25 NOTES

26 NOTES

28 3CFF6001N4EN 3CFF6001N4EN Art. Nr.: 3CFF6001N4EN 26. Mär 2013 KTM-Sportmotorcycle AG 5230 Mattighofen, Austria

29 SPAREPARTSCATALOG: // ENGINE ART.-NR.: 3CM080256NEN

31 CONTENT 4 3 CYLINDER, CYLINDERHEAD CRANKSHAFT, PISTON 5 REED VALVE CASE CARBURATOR 7 KICK STARTER 10 CLUTCH 8 WATER PUMP COOLING SYSTEM 12 IGNITION SYSTEM ENGINE // 1

32 CONTENT All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only. ENGINE // 2

33 ENGINE CASE CPL.50SX ENGINE CASE GASKET OILDRAIN PLUG W.MAG. M 12X1, CU-SEAL RING DIN X18X1, DOWEL 12X9X14, DOWEL 17 X 14 X 9, DOWEL 10X8,2X STUD M8X VACUUM CONECTION M6/3MM ' BEARING BRACKET INT. TORX FLAT HEAD M5X CHAIN GUARD HH COLLAR SCREW M6X35 TX CYLINDER STUD DIN6325 8X20 M HH COLLAR SCREW M6X55 TX HH COLLAR SCREW M6X30 TX HH COLLAR SCREW M6X40 TX PVC-HOSE 4X6MM x YDNAC-CLAMP (6,8MM) GASKET SET 50 SX HH COLLAR SCREW M6X20 TX DOWEL 9,8X7X HH COLLAR SCREW M8X35 TX CIRCLIP DIN X1, CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M6X8 TX C ENGINE // 3

34 CLUTCH COVER INNER CPL PLUG CPL. M24X O-RING 19,00X3,00 NBR CLUTCH COVER GASKET INSIDE DOWEL 9,8 X 7 X CLUTCH COVER GASKET CLUTCH COVER OUTSIDE HH COLLAR SCREW M6X60 TX HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X25 TX HH COLLAR SCREW M6X30 TX HH COLLAR SCREW M6X35 TX HH COLLAR SCREW M6X50 TX CYLINDER STUD DIN6325 8X30 M C ENGINE // 4

35 CYLINDER, CYLINDERHEAD CYL. HEAD BOLT M 7X30 WS= CU-SEAL RING DIN7603-7,3X12X CYLINDER HEAD NEEDLE ROL.DIN5402 NRB 4X9, CYLINDER + PISTON CYLINDER BASE GASKET 0,6MM x CYLINDER BASE GASKET 0,5 MM x CYLINDER BASE GASKET 0,4 MM x CYLINDER BASE GASKET 0,2 MM x EXHAUST FLANGE GASKET EXHAUST FLANGE BRACKET FOR SPRINGHOLDER HH COLLAR SCREW M6X30 TX COLLAR NUT M8 WS= O-RING 78,00X2,00 VIT. BLACK O-RING 52,00X2,0 VITON PISTON KIT GR.I 50 SX x PISTON KIT GR.II 50 SX x C ENGINE // 5

36 CRANKSHAFT, PISTON HH COLLAR NUT M10X1,25 WS= LOCKING RING VSK PRIMARY DRIVE 33T WOODRUFF KEY DIN6888-3X3, SHAFT SEAL RING 26X35X6BSL NB SPACER WASHER - CRANKSHAFT O-RING 12,00X2,00 NBR BALL BEARING 6203 JR2 C CRANKSHAFT CPL SHAFT SEAL RING 15X24X7 A-DUO PISTON ROD REP-SET NEEDLE BEAR.PISTONPIN 12X15X I PISTON CPL. I II PISTON CPL. II PISTON BOLT CIRCLIP PISTONRING CRANKSHAFT REP. KIT 50 SX 13 x C ENGINE // 6

37 REED VALVE CASE GASKET MEMBRAN CASE MEMBRANE CASE CPL. V-VORCE MEMBRANE INTAKE FLANGE HH COLLAR SCREW M6X20 TX IGNIT. COIL RETAIN. PLATE CPL RUBBER SLEEVE D=8MM OPEN COLLAR BUSHING 6,3X8X13X9, HH COLLAR SCREW M6X30 TX CLAMP SGT C ENGINE // 7

38 CARBURATOR CARBUR. DELLO. PHBG 19 BS ADJUSTMENT SCREW M6X0, HH COLLAR SCREW M 4X16 WS= CARBURETOR COVER DELLORTO SPRING DELLORTO RETAINING SPRING DELLORTO TAB WASHER DIN6799-RS 2, THR. VALVE DELLO x THR. VALVE DELLO x JET NEEDLE W STARTING BUTTON DELLORTO WASHER 3,3 X 5,8 X 0, SPRING DELLORTO AIR ADJUST SCREW DELLORTO SPRING IDLE ADJUST SCREW IDLING JET 45 DELLORTO x IDLING JET 48 DELLORTO x IDLING JET 50 DELLORTO x IDLING JET 52 DELLORTO x IDLING JET 55 DELLORTO x IDLING JET 58 DELLORTO x START JET 60 DELLORTO NEEDLE JET 260 x NEEDLE JET 262 x FLOATING NEEDLE VALVE DELLORTO COVER DELLORTO PIN DELLORTO FLOAT 4 GR FLOAT BOWL DELLORTO MAIN JET 80 DELLORTO x MAIN JET 85 DELLORTO x MAIN JET 90 DELLORTO x FUEL HOSE VITON 6X1,5 PER/M x GASKET SET DELLORTO CLAMP 6 MM PVC-HOSE 4X6MM x C ENGINE // 8

39 CLUTCH 1* AXIAL CLUTCH ASSEMBLY CLUTCH BASKET BALL CAGE ASSEMBLY CLUTCH DISC KIT S AH-COLLAR SCREW M8X20 ISA BALL D=11MM PRESSURE PLATE S FL.HEAD SCR.DIN7991-M6X CLUTCH SPRING 15,9MM WASHER DIN ,4X23X4 1 11* FIT BOLT WITH DRIVE PLATE STOP DISK 14X30X1,5 STEEL NEEDLE BEARING 18X24X12A INNER RING WITH COLLAR S FL.HEAD SCR.DIN7991-M6X C ENGINE // 9

40 CIRCLIP DIN X SPROCKET 11 T. x SPROCKET 10 T. x DISANCESPACER F. SPROCKET O-RING 15,00X1, SHAFT SEAL RING 22X32X7 BSL BALL BEARING 15X35X COUNTER SHAFT MAIN SHAFT NEEDLE BEAR.HK X20X S AH-COLLAR SCREW M8X20 ISA WASHER DIN ,4X23X COUNTER SHAFT REP. KIT 50 SX x C ENGINE // 10

41 KICK STARTER S INT. TORX FLAT HEAD M5X SPECIAL WASHER FOR M KICKSTARTER CPL SHAFT SEAL RING BALANC. SHAFT WASHER 16,3X25,8X KICK START SHAFT CPL WASHER 8,2X16X KICKSTARTER SPRING CYLINDER STUD DIN6325 8X20 M KICKSTARTER SHAFT SPRING RATCHET GEAR RATCHET GEAR CYLINDER STUD DIN6325 8X30 M C ENGINE // 11

42 WATER PUMP WATERPUMP COVER WATER PUMP COVER GASKET DOWEL 9,8 X 7 X CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M6X8 TX HH COLLAR SCREW M6X25 TX HH COLLAR SCREW M6X40 TX WATER PUMP WHEEL HH COLLAR SCREW M 5X12 WS= SHAFT SEAL RING 8X24X7 A DUO BALL BEARING 6000/C WATER PUMP SHAFT DRIVE WHEEL GROOVED BALL BEAR RS C WATER PUMP REP. KIT 50/65 SX C ENGINE // 12

43 COOLING SYSTEM RADIATOR L/S 50 SX RADIATOR R/S 50 SX RUBBER SLEEVE D=12MM RADIATOR CAP 1,8 BAR RADIATOR PROTECTION COLLAR SCREW M6X12 TX PREFORMED HOSE ABOVE PREF. HOSE RADIATOR- CYL.HEAD RADIATOR HOSE CPL. W.Y-PIECE PVC-HOSE 7X10 PER METER HOSE CLAMP NORMA 12/ C ENGINE // 13

44 IGNITION SYSTEM IGNITION COIL HH COLLAR SCREW M6X12 TX HH COLLAR SCREW M6X30 TX COLLAR BUSHING 6,3X8X13X9, IGNIT. COIL RETAIN. PLATE CPL RUBBER SLEEVE D=8MM OPEN SPARK PLUG CONNECTOR SPARK PLUG LR8B O-RING 12,00X3,0 VITON FLYWEEL ROTOR WOODRUFF KEY DIN6888-2,5X WASHER 10,4X16,8X0, HH COLLAR NUT M10X1,25 WS= FLYWHEEL STATOR 50CCM LC AH SCREW DIN6912 M5X DOWEL 9,8X7X IGNITION COVER CPL HH COLLAR SCREW M6X20 TX C ENGINE // 14

45 NOTES

46 NOTES

48 3CM080256NEN 3CM080256NEN Art. Nr.: 3CM080256NEN 26. Mär 2013 KTM-Sportmotorcycle AG 5230 Mattighofen, Austria

50 SX 2013 SPARE PARTS MANUAL: CHASSIS ENGLISH ART.NO.: 3CFF6001M4EN

50 SX 2013 SPARE PARTS MANUAL: CHASSIS ENGLISH ART.NO.: 3CFF6001M4EN SPARE PARTS MANUAL: CHASSIS ART.NO.: 3CFF6001M4EN ENGLISH INDEX FRONT FORK, TRIPLE CLAMP FRONT FORK DISASSEMBLED HANDLEBAR, CONTROLS FRAME 3x 4x 5x 6x MONOSHOCK MONOSHOCK DISASSEMBLED SWING ARM EXHAUST