PowerFlex 700L TECHNICAL DATA LIQUID-COOLED ADJUSTABLE FREQUENCY AC DRIVES

Transcription

1 PowerFlex 700L TECHNICAL DATA LIQUID-COOLED ADJUSTABLE FREQUENCY AC DRIVES

2 Table of Contents Description Page Product Overview Key Features/Benefits Easy to Use Communication and Human Interface Options Catalog Number Explanation Standard Product Selection Factory Installed Options User Installed Options Product Dimensions Installation Considerations Cable Recommendations Fuse and Circuit Breaker Ratings Maximum Motor Cable Lengths DPI Connections Control Connections Control Highlights Standard Specifications Derating Guidelines Watts Loss Rated Load, Speed, and PWM Carrier Frequency) Cooling Loop Options Reference Materials For additional PowerFlex 700L data and general drive information, see the following publications. Title Publication Available Online PowerFlex 700L Liquid-Cooled Adjustable Frequency AC User Manual 20L-UM001 PowerFlex 700L Active Converter Power Module User Manual PFLEX-UM002 n.com/literature PowerFlex 700 Adjustable Frequency AC User Manual Series B (for standard vector control information) 20B-UM002 PowerFlex 700S High Performance AC Phase II Control User Manual (for Phase II control information) 20D-UM006 PowerFlex 70/700 Reference Manual PFLEX-RM001 PowerFlex 700L Liquid-to-Liquid Heat Exchanger User Manual 20L-UM002 Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC s DRIVES-IN001 Preventive Maintenance of Industrial Control and System Equipment DRIVES-TD001 Safety Guidelines for the Application, Installation and Maintenance of Solid State Control SGI-1.1 For other information, contact Allen-Bradley s Technical Support at 2 Publication 20L-TD001B-EN-P

3 Product Overview PowerFlex 700L Liquid-Cooled AC drives are responsive, high performance, regenerative industrial drives for installations requiring a compact footprint. The PowerFlex 700L drive offers two versions of control: either the PowerFlex 700 Vector Control or the PowerFlex 700S Phase II Control. This provides the PowerFlex 700L drive with exceptional and proven performance as well as the same interface, communications capabilities and programming tools of the air-cooled drives. The many features allow the user to easily configure the drive for most application needs. Ratings presently available include: Hp ( kw) at 400V AC Hp ( kw) at 480V AC Hp ( kw) at 600V AC Hp ( kw) at 690V AC Frame 2 Frame 3B (shown with enclosure doors open) Key Features/Benefits Space Saving Features The PowerFlex 700L AC drive features a patented liquid-cooled heatsink design to transfer over 80% of the drive heat loss to the liquid coolant, resulting in the best drive power-to-size ratio in the market. The integral active converter and line filter translate to a fully regenerative drive that's over 60% smaller than typical air-cooled drives. Integrated Line Regenerative Braking For Precise Control and Energy Savings The Liquid-Cooled AC drive features regenerative braking which is ideal for precise, high-response speed and position control, continuous holdback, rapid deceleration and stopping of high inertia loads. Instead of wasting energy with resistor braking technology, regenerative braking actually puts the energy back into the system to be used by other equipment. Regenerative braking eliminates the need for large resistor banks. These resistors banks can create a lot of heat and must frequently be cleaned. Improved Power Quality with Regenerative Rectifier Compact and cost-effective means to achieve compliance with CE and IEEE 519 harmonic limits. Actively controls power factor regardless of motor speed which reduces input line currents and minimizes the size of upstream devices. Input Voltage Boost Integrated active converter and line-side filter allow input voltage boost to protect your system from power disturbances. Maintains consistent system performance in the event of power dips or other power quality issues. Provides full 480V AC to the motor even when operating on 380V AC power lines. Publication 20L-TD001B-EN-P 3

4 Flexible Control Platforms Designed for applications with requirements ranging from the simplest speed control to the most demanding torque control, the PowerFlex 700L drive is available with either PowerFlex 700 Vector Control or PowerFlex 700S Control. Outstanding open or closed loop speed regulation for applications ranging from fans and pumps to precise winder control. Excellent torque production and tight torque regulation for demanding applications like extruders, web process, and test stands. Fast update times of torque inputs are suitable for high performance applications. All of this flexibility is possible through multiple control modes: V/Hz control, Sensorless Vector, Vector Control with FORCE Technology, and Permanent Magnet Control (700S control only). Safe Off Option (1), the first offering available within the Guard series of safety solutions, prevents a drive from delivering rotational energy to motors by integrating a safety circuit with the drive's power switching signals. This solution meets EN 954-1, Category 3. (1) At time of publication, the Safe Off Option is available with the PowerFlex 700S Control Option in Frame 3A and 3B PowerFlex 700L drives. Packaging Options The PowerFlex 700L Frame 2 is an IP00 (Open Style) panel mount drive that can be mounted in a variety of enclosures. The PowerFlex 700L Frame 3A and 3B are available in a IP20 (NEMA 1) Rittal enclosure that includes the input circuit breaker. The majority of heat lost from the drive is transferred to the liquid coolant. Therefore, other enclosure options such as IP54 (NEMA/UL Type 12) or IP66 (NEMA/UL Type 4X) can be used and placed directly into dusty, dirty, and outdoor environments. Contact your local Rockwell Automation drive center for these packaging options. Cooling Loop Options A liquid-to-liquid or liquid-to-air heat exchanger, or a chiller can be used with the PowerFlex 700L drive. See page 40 for more information. Easy to Use Communication and Human Interface Options Premier Integration with PowerFlex s and RSLogix 5000 Software For simplified AC drive start-up and reduced development time, we've integrated Allen-Bradley PowerFlex drive configuration with RSLogix 5000 software. This single-software approach simplifies parameter and tag programming while still allowing stand-alone drive software tool use on the factory floor. 4 Publication 20L-TD001B-EN-P

5 Communication Modules DPI communication modules provide fast and efficient control and/or data exchange over the following interfaces: DeviceNet ControlNet EtherNet/IP Serial Communications Other open control and communication networks Unsurpassed Capability in Network Communications PowerFlex drives are fully compatible with the wide variety of Allen-Bradley DPI communication adapters, offering the following benefits. DeviceNet ControlNet EtherNet/IP RS485 DF1 PROFIBUS DP CANopen Modbus RTU Modbus TCP Metasys N2 Siemens P1 FLN Description Unconnected Messaging permits other network devices (for example, PanelView ) to communicate directly to a drive without routing the communication through the network scanner. Adapter Routing Plug PC into one drive and talk to all other Allen-Bradley drives on same network, without being routed through the network scanner. Access to 100% of all parameters over the network. AutoBaud capability makes initial connections less problematic. Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states. Very flexible configuration for each node (Example: reference must change by more than 5% ). Peer Control provides master-slave type control between drives, where one or more slave drives (consumers) can run based on the status of a master drive (producer), which can also significantly reduce network traffic. Automatic Device Replacement (ADR) saves significant time and effort when replacing a drive, by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings. Flexible Fault Configuration Adapters can be programmed to take fault based actions such as ramp to stop, coast-to-stop, and hold last state, as well as send user configurable logic control and speed reference values. In addition, different actions can be taken based on whether the network experienced a serious problem (broken cable, and so forth) versus a network idle condition (PLC set to Program ). PowerFlex Architecture-Class LCD Human Interface Modules An LCD Human Interface Module (also used with the PowerFlex 70, PowerFlex 700, PowerFlex 700S, and PowerFlex 700H) provides multilingual text for startup, metering, programming, and troubleshooting. Large and easy to read 7 line x 21 character backlit display Alternate function keys for shortcuts to common tasks Calculator-like number pad for fast and easy data entry (Full Numeric version only) Control keys for local start, stop, speed, and direction Remote versions for panel mount applications PC-based Configuration Tools Connected Components Workbench software. A free, simple, and flexible on-line tool for monitoring and configuring while connected to a drive. Tools SP. A suite of software tools which provide an intuitive means for programming, troubleshooting, and maintaining Allen-Bradley AC and DC drives. Publication 20L-TD001B-EN-P 5

6 Catalog Number Explanation Position L E 800 A 0 E N N A N 1 0 W A a b c d e f g h i j k l m n Code 20L a b Voltage Rating Type PowerFlex 700L Code Voltage Ph. C 400V AC 3 D 480V AC 3 E 600V AC 3 F 690V AC 3 c1 ND Rating 400V, 60 Hz Input Code Amps Hp (KW) Frame (370) 3A 1K (715) 3B c2 ND Rating 480V, 60 Hz Input Code Amps Hp (KW) Frame (224) (445) 3A 1K (860) 3B c3 ND Rating 600V, 60 Hz Input Code Amps Hp (KW) Frame (345) 3A (650) 3B 1K (950) 3B Must operate at 2 khz PWM only, and only as a stand-alone inverter module ( K in position 13). c4 ND Rating 690V, 60 Hz Input Code Amps Hp (KW) Frame (355) 3A (657) 3B 1K (980) 3B Must operate at 2 khz PWM only, and only as a stand-alone inverter module ( K in position 13). d Enclosure Code Type Conformal Coating A NEMA/UL Type 1, IP20 No N Open-Chassis Style/IP00 No Frame 3 complete drive. Frame 2 drive and Frame 3 input filter and power modules. HIM Code Operator Interface 0 No HIM/Blank Cover 3 Full Numeric LCD C Door-Mounted Full Numeric LCD Frame 2 and Frame 3 power modules. Frame 3 complete drive only. e f Documentation Code Documents Ship Carton E English Doc Set Yes N No Documentation Yes Q No Documentation No Code N Code N g Brake h w/brake IGBT No Brake Resistor w/resistor No i Equipment Type Code Description Frame A Complete Regenerative - Std. Interrupt Rating 2, 3A, and 3B C Input Filter 3A and 3B E Combined Active Converter/ Inverter Power Module 3A only G Active Converter Power Module 3B only J Inverter Power Module - Coupled Version 3B only K Inverter Power Module - Common DC Bus Version 3B only L Dual Inverter Power Module 3A only P Active Converter Power Module - Stand Alone Version 3B only X Spare Power Module 3A and 3B No control cassettes. j Comm Slot Code Communication Option DPI User- Installed Kit Cat. No. N None N C ControlNet (Coax) - DPI 20-COMM-C D DeviceNet - DPI 20-COMM-D E EtherNet/IP - DPI 20-COMM-E 1 Logix Comm Option, ControlNet (Coax) 2 Logix Comm Option, ControlNet Redundant (Coax) 3 Logix Comm Option, ControlNet (Fiber) 4 Logix Comm Option, ControlNet Redundant (Fiber) 5 Logix Comm Option, DeviceNet (Open Connection) 6 Logix Comm Option, DeviceNet (Twisted Pair) For 700S Phase II Control with Logix5730, comm. slot option selections are mutually exclusive. For two communication adapters, (DPI and Logix), select the Logix comm. slot option and order the DPI user installed kit catalog number separately. 700 Vector Control uses DPI comm. slot options only. Logix comm. slot options require 700S Phase II Control with Logix Publication 20L-TD001B-EN-P

7 Position L E 800 A 0 E N N A N 1 0 W A a b c d e f g h i j k l m n k Control Option Code Control Cassette Logic Expansion Synch Link 1 700VC 24V I/O Base N/A N/A 2 700VC 115V I/O Base N/A N/A A 700S Ph. II Expanded No No B 700S Ph. II Expanded No Yes C 700S Ph. II Expanded Yes No D 700S Ph. II Expanded Yes Yes W None N/A N/A N/A Frame 3 input filter, Active Converter Power Modules, and spare power modules. Requires Logix5730. l Feedback Code Control Option Type 0 All None 1 700VC Encoder 5V/12V A 700S Ph. II Resolver B 700S Ph. II Hi-Res. Stegmann Encoder C 700S Ph. II Multi-Device Interface E 700S Ph. II 2nd Encoder S 700S Ph. II Safe-Off (w/2nd Encoder) Requires expanded cassette. Multi-Device Interface allows the connection of the Stegmann and Temposonics linear sensors. The Temposonics sensor cannot be used to close motor control or speed loops. m Additional 700S Configuration Code Logix Option Embedded Comm. W None E Phase II Control No K Phase II Control with Logix5730 No L Phase II Control with Logix5730 EtherNet/IP n Coolant Type Code Coolant Frame N None 3 Input Filter only A Water All Publication 20L-TD001B-EN-P 7

8 Standard Product Selection 400V AC Three-Phase s Output Amps (with 400V AC Induction Motor) (1) Nominal Power Ratings IP20, NEMA/UL Type 1 (2) Normal Duty Heavy Duty Normal Duty Heavy Duty 110% 150% 150% 200% Catalog No. Cont. Cont. kw HP kw HP 1 Min. 3 sec. 1 Min. 3 sec LC360N0ENNAN10WA LC650A0ENNAN10WA 3A LC1K2A0ENNAN10WA 3B 4 (1) Frame 2 ratings are based on 50 C ambient and 50 C coolant. Frame 3A and 3B ratings are based on 40 C ambient and 40 C coolant. (2) Frames 3A and 3B only. Frame 2 drives are IP00, NEMA/UL Type Open. Frame Size PWM Freq. (khz) 480V AC Three-Phase s Output Amps (with 480V AC Induction Motor) (1) Nominal Power Ratings IP20, NEMA/UL Type 1 (2) Normal Duty Heavy Duty Normal Duty Heavy Duty 110% 150% 150% 200% Catalog No. Cont. Cont. kw HP kw HP 1 Min. 3 sec. 1 Min. 3 sec LD360N0ENNAN10WA LD650A0ENNAN10WA 3A LD1K2A0ENNAN10WA 3B 4 (1) Frame 2 ratings are based on 50 C ambient and 50 C coolant. Frame 3A and 3B ratings are based on 40 C ambient and 40 C coolant. (2) Frames 3A and 3B only. Frame 2 drives are IP00, NEMA/UL Type Open. Frame Size PWM Freq. (khz) 600V AC Three-Phase s Output Amps (with 600V AC Induction Motor) (1) Nominal Power Ratings IP20, NEMA/UL Type 1 Normal Duty Heavy Duty Normal Duty Heavy Duty 110% 150% 150% 200% Catalog No. Cont. Cont. kw HP kw HP 1 Min. 3 sec. 1 Min. 3 sec LE425A0ENNAN10WA 3A LE800A0ENNAN10WA 3B LE1K1A0ENNAN10WA 3B 2 (2) (1) Frame 3A and 3B ratings are based on 40 C ambient and 40 C coolant. (2) Must operate at 2 khz PWM only, and only as a stand-alone inverter module ( K in catalog string position 13). Frame Size PWM Freq. (khz) 690V AC Three-Phase s Output Amps (with 690V AC Induction Motor) (1) Nominal Power Ratings IP20, NEMA/UL Type 1 Normal Duty Heavy Duty Normal Duty Heavy Duty 110% 150% 150% 200% Catalog No. Cont. Cont. kw HP kw HP 1 Min. 3 sec. 1 Min. 3 sec LF380A0ENNAN10WA 3A LF705A0ENNAN10WA 3B LF1K0A0ENNAN10WA 2 (2) (1) Frame 3A and 3B ratings are based on 40 C ambient and 40 C coolant. (2) Must operate at 2 khz PWM only, and only as a stand-alone inverter module ( K in catalog string position 13). Frame Size PWM Freq. (khz) 8 Publication 20L-TD001B-EN-P

9 Factory Installed Options Human Interface and Wireless Interface Modules IP20, NEMA/UL Type 1 (Position e) Documentation English Documentation Set No Documentation Description Internal Communication Adapters None Cat. Code: 0 No HIM (Blank Plate) Description ControlNet Communication Adapter (Coax) DeviceNet Communication Adapter EtherNet/IP Communication Adapter Cat. Code: 3 LCD Display, Full Numeric Keypad Cat. Code (Position f) E N Cat. Code (Position j) Logix Comm Option, ControlNet (Coax) 1 Logix Comm Option, ControlNet Redundant (Coax) 2 Logix Comm Option, ControlNet (Fiber) 3 Logix Comm Option, ControlNet Redundant (Fiber) 4 Logix Comm Option, DeviceNet (Open Conn.) 5 Logix Comm Option, EtherNet/IP (Twisted Pair) Vector Control uses DPI comm. slot options only. Logix comm. slot option requires 700S Phase II Control with Logix5730. Cat. Code: C Door Mounted Bezel LCD Display, Full Numeric Keypad NEMA/UL Type 1 N C D E Feedback Options Control Cat. Code Typ e D esc rip tio n (Position l) All No Encoder 0 700VC 12V/5V Encoder 1 Resolver, 10 26V, 10 khz, bit A 700S Phase II Stegmann - High Resolution Encoder Hyperface, 8.5V dc, 20 bit, 100k/r Multi-Device Interface - for Stegmann or Linear Temposonics 2nd Encoder, 5V or 12V Configurable by the Guard Safe-Off (w/2nd Encoder) Requires Expanded Cassette. Additional 700S Configurations Embedded Cat. Code Description Communication (Position m) None W Phase II C o ntro l No E Phase II Control, with Logix5730 Controller No K Phase II Control, with Logix5730 Controller & EtherNet/IP EtherNet/IP L Coolant Options W ater D esc rip tion All Frame B C E S Cat. Code (Position n) A Control Options Control Option Description Cat. Code (Position k) 700VC - 24V I/O Base Cassette 1 700VC - 115V I/O Base Cassette 2 Expanded Cassette Only A Phase II Control Expanded Cassette w/synchlink B Phase II Control Expanded Cassette w/logix Expansion Board C Expanded Cassette w/logix Expansion Board & SynchLink D Requires Logix5730. User Installed Options For information on user installed options, see the PowerFlex Low Voltage s Selection Guide, publication PFLEX-SG002. Publication 20L-TD001B-EN-P 9

10 POWER STS PORT MOD NET A NET B Product Dimensions Frame (15.34) (13.82) Dimensions are in millimeters and (inches). See DETAIL A (22.29) Ground Terminal with 2 Clearance Holes for M8 Stud 66.6 (2.62) (16.68) (28.75) (23.28) (6.06) Motor Output Terminals (37.63) W/T3 V/T2 U/T1 3x Clearance Hole for M8 Stud 46.9 (1.85) See DETAIL B Coolant Outlet 37 Deg Flare -12 Coolant Inlet 37 Deg Flare -12 3x Clearance Hole for M8 Stud R/L1 S/L2 T/L3 AC Input Terminals Stirring Fan Housing BACK VIEW SIDE VIEW FRONT VIEW 4x Ø 8.5 (0.33) 8.6 (0.34) 4x 4x Ø 15.0 (0.59) 16 (0.63) 4x 14.9 (0.59) 4x DETAIL A DETAIL B Weight: 186 kg (410 lb) 10 Publication 20L-TD001B-EN-P

11 Frame 3A/3B C Dimensions are in millimeters and (inches). 38 (1.50) INPUT FILTER BAY POWER MODULE BAY G H 65 (2.56) J Ø35 (Ø1.38) 61 (2.39) D Max. B E OUTLET INLET A F Max. Frame Size Dimensions Weight kg (lb) A B C D E F G H J Complete 3A 1200 (47.2) 2000 (78.7) 600 (23.6) 2078 (81.9) 1500 (59.1) 233 (9.2) 542 (21.3) 542 (21.3) 535 (21.1) 950 (2090) 3B 1600 (63.0) 2200 (86.6) 800 (31.5) 2278 (89.8) 1500 (59.1) 233 (9.2) 542 (21.3) 942 (37.1) 735 (28.9) 1361 (3000) Publication 20L-TD001B-EN-P 11

12 Installation Considerations Power Wiring The PowerFlex 700L has the following built-in protective features to help simplify installation: Ground fault protection during start up and running ensures reliable operation Electronic motor overload protection increases motor life AC Supply Source Considerations PowerFlex 700L Liquid-Cooled AC drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes. PowerFlex 700L Liquid Cooled AC drives should not be used on undersized or high-impedance supply systems. The supply system kva should be equal to or greater than the drive-rated kw, and the system impedance should be less than 10%. Operation outside these limits could cause instability resulting in drive shutdown. PowerFlex 700L Liquid Cooled AC drives have a built-in LCL filter which includes a 3% input line reactor. Additional input line reactors are not recommended. Unbalanced, Ungrounded or Resistive Grounded Distribution Systems Removable MOV to ground and common mode capacitors to ground ensure compatibility with ungrounded systems. These devices must be disconnected if the drive is installed on a resistive grounded distribution system, an ungrounded distribution system, or a B phase grounded distribution system. These devices must also be disconnected if a regenerative unit is used as a bus supply or brake. Input Power Conditioning Certain events on the power system supplying a drive can cause component damage or shortened product life. These events include the following: The power system has power factor correction capacitors switched in and out of the system, either by the user or by the power company. The power source has intermittent voltage spikes in excess of 6000 volts. These spikes could be caused by other equipment on the line or by events such as lightning strikes. The power source has frequent interruptions. There are many other factors that must be considered for optimal performance in any given application. The following block diagram highlights the primary installation considerations. For detailed recommendations on input power conditioning, reflected wave protection, and motor cable types, see Wiring and Grounding Guidelines for AC s, publication DRIVES-IN001, available online at EMC Requirements The 700VC control option for Frame 2 comes with two common mode chokes one for input and one for output. The 700S control option for Frame 2 requires a field-installed kit SK-L1-CHK2-F2. See the PowerFlex 700L User Manual, publication 20L-UM001, for other CE requirements. PowerFlex 700L Frame 3A and 3B drives do not require common mode chokes for CE compliance. 12 Publication 20L-TD001B-EN-P

13 POWER STS PORT MOD NET A NET B Primary Installation Considerations (Frame 2 shown) LCD Human Interface Module - Page 9 EMC Requirements - Page 12 Reflected Wave Reduction - Page 9 Cable Recommendations - Page 18 Integral Class 10 Motor Overload Removable MOV and Caps (underneath cover) - See PowerFlex 700L User Manual for locations and instructions Motor Recommendations - See publication MOTORS-CA001 EMC Requirements - See PowerFlex 700L User Manual Input Power Conditioning - Page 12 Power Ratings and Branch Circuit Protection - Page 19 Unbalanced, Ungrounded or Resistive Grounded Distribution Systems - Page 12 AC Supply Source Considerations - Page 12 Frame 2 Recommended Mounting Clearances Specified vertical clearance requirements are intended to be from drive to drive. Other objects can occupy this space; however, reduced air flow may cause protection circuits to fault the drive. In addition, inlet air temperature must not exceed the product specification. Frame 2 Clearances Mounting Requirements The PowerFlex700L Frame 2 drive is a single integrated assembly consisting of a filter section and a power section. The filter section provides the mounting feet and represents greater than 50% of the approximately 186 kg (410 lb) total weight. Follow these mounting requirement guidelines: mm (4.0 in.) mm (4.0 in.) mm (4.0 in.) Mount the Frame 2 drive into an enclosure that is designed according to Electrical Equipment Pollution Degree 2 requirements. Size and fasten any enclosure mounting panel appropriately to accommodate for the weight of the drive. Use eight M8 x 1.25 fasteners, class 5.8 or greater, in the mounting slots shown in Detail A and Detail B of the drawing on page 10. Use a lock washer or similar mechanism to prevent the fasteners loosening after mounting mm (4.0 in.) mm (4.0 in.) Engage the threads of all M8 x 1.25 fasteners into a steel panel with 6 to 7 full threads or a permanent backing nut such as a weld nut or a self-clinching PEM (1) nut with 4 full threads engagement. Publication 20L-TD001B-EN-P 13

14 Tighten the M8 x 1.25 fasteners to 11.3 ± 2.8 N m (100 ± 25 lb in) unless the lock washer mechanism requires a different torque. If this is the case, the holding force must be equivalent. Determining Wire Routing for Control, Ground, Input, and Motor Output All wiring should be installed in conformance with the applicable local, national, and international codes (for example, NEC/CEC). Signal wiring, control wiring, and power wiring must be routed in separate conduits to prevent interference with drive operation. When hubs are not provided, use grommets to guard against wire chafing. Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution can result in damage to, or destruction of, the equipment. Do not route more than three sets of motor leads through a single conduit. This minimizes cross-talk that can reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, shielded cable must be used. If possible, each conduit should contain only one set of motor leads. Frame 2 Locations for Control Wire Routing, DPI Communication Port, and Coolant Connections 28.0 (1.10) Dimensions are in millimeters and (inches). DPI Communications Port Coolant Inlet Control Wire Conduit Plug 62.7 (2.47) Dia (8.79) (11.04) (8.74) (5.98) (4.41) 72.0 (2.83) 12.6 (0.50) Control Wire Conduit Plug 22.2 (0.87) Dia. Coolant Outlet Bottom View of R/L1 S/L2 T/L (11.43) (9.68) (18.97) (7.87) (10.12) (1) PEM is a registered trademark of PennEngineering. 14 Publication 20L-TD001B-EN-P

15 Frame 2 Power Terminal Locations ➌ W/T3 DC+ Testpoint ➍ DC- Testpoint ➋ V/T2 U/T1 A A Section A-A R/L1 S/L2 ➊ T/L3 Frame 2 Power Terminal Specifications Item Name Description ➊ Input Power Bus Bar (2) R/L1, S/L2, T/L3 Recommended Tightening Torque (+10%) Input power 40 N m (354 lb in) M8 Terminal Bolt Size (1) ➋ Output Power Bus Bar (2) U/T1, V/T2, W/T3 Motor connections 40 N m (354 lb in) M8 ➌ PE, Motor Ground Bus Bar (2) Terminating point for wiring shields and grounds 40 N m (354 lb in) M8 ➍ DC Bus Test Point Socket (3) (2 Terminals; DC+, DC-) 4 mm socket for DC bus voltage measurement only (1) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal. (2) These connections are bus bar type terminations and require the use of lug connectors. (3) Use only to verify that DC bus capacitors are discharged before servicing the Power Module. No other external use is permitted. Publication 20L-TD001B-EN-P 15

16 POWER STS DC POSITIVE TB5 DC NEGATIVE VAC 2 PRECHARGE COIL VAC NEUTRAL 24 VDC 5 PR HARGE FEEDBACK GATE ENABLE 7 INDUCTOR OVERTEMP WIRE RANGE: AWG (0.2-4 MM) STRIP LENGTH: 0.31 IN (8 MM) TORQUE: 8 IN-LB (0.9 N-M) PORT MOD NET A NET B Frame 3A/3B Recommended Mounting Clearances Verify that there is adequate clearance for air circulation around the drive enclosures. A 15 cm (6-in.) minimum clearance is required wherever vents in the cabinet are located. Determining Wire Routing for Control, Ground, Input, and Motor Output All wiring should be installed in conformance with the applicable local, national, and international codes (for example, NEC/CEC). Signal wiring, control wiring, and power wiring must be routed in separate conduits to prevent interference with drive operation. When hubs are not provided, use grommets to guard against wire chafing. Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution can result in damage to, or destruction of, the equipment. Do not route more than three sets of motor leads through a single conduit. This minimizes cross-talk that can reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, shielded cable must be used. If possible, each conduit should contain only one set of motor leads. Frame 3A Power Terminal Locations ➊ ➋ ➌ ( shown with doors removed) ➍ Coolant Outlet Coolant Inlet 16 Publication 20L-TD001B-EN-P

17 DC POSITIVE DC NEGATIVE TB VAC 2 PRECHARGE COIL 24 VDC 4 PR HARGE FEEDBACK ATE ENABLE 6 INDUCTOR OVERTEMP WIRE RANGE: AWG (0.2-4 MM) STRIP LENGTH: 0.31 IN (8 MM) TORQUE: 8 IN-LB (0.9 N-M) POWER STS PORT MOD NET A NET B Frame 3B Power Terminal Locations ➊ ➎ ➋ ➌ ( shown with doors removed) ➍ Coolant Outlet Coolant Inlet Frame 3A/3B Power Terminal Specifications Item Name Description ➊ Input Power Wire Lugs R/L1, S/L2, T/L3 Frame Size Wire Size Range (1) Maximum Minimum Recommended Tightening Torque (+10%) Input power connections on drive 3A 400 MCM 3/0 42 N m (375 lb in) 3B 1000 MCM 500 MCM 62 N m (550 lb in) ➋ PE Wire Lug Terminating point for ground wires 3A or 3B 600 MCM # 2 AWG 34 N m (300 lb in) ➌ Output Power Bus Bar (2) U/T1, V/T2, W/T3 Motor connections 3A or 3B 62 N m (550 lb in) ➍ DC Bus Test Point Socket (3) (2 Terminals; DC+, DC-) 4 mm socket for DC bus voltage measurement only 3A or 3B ➎ DC Power Bus Bar (2) (4) (2 Terminals; DC+, DC-) DC power from Converter Power Module to Inverter Power Module 3B 62 N m (550 lb in) (1) Maximum/minimum sizes that the terminals will accept - these are not recommendations. (2) These connections are bus bar type terminations and require the use of lug connectors. (3) Use only to verify that DC bus capacitors are discharged before servicing the Power Module. No other external use is permitted. (4) Size DC power conductors for current carrying capacity as follows: 400/480V, 1000 Amps; 600/690V, 800 Amps. Publication 20L-TD001B-EN-P 17

18 Cable Recommendations Cable Types Acceptable for Volt Installations A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4mm/0.015 in.). Use Copper wire only. Wire gauge requirements and recommendations are based on 75 C (167 F). Do not reduce wire gauge when using higher temperature wire. See the table on page 19. Unshielded Cable THHN, THWN, or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rate limits are used. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 mils (0.4mm/0.015 in.) and should not have large variations in insulation concentricity. Shielded Cable Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches, and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations, or a high degree of communication/networking are also good candidates for shielded cable. Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. See Reflected Wave in Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC s, publication DRIVES-IN001. Consideration should be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics, and chemical resistance. Additionally, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment. A good example of recommended cable is Belden (AWG-1 through AWG-410). This cable has three XLPE insulated conductors plus ground with a spiral copper shield surrounded by a PVC jacket. Other types of shielded cable are available, but the selection of these types may limit the allowable cable length. Particularly, some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required, and reduce the overall drive performance. These cables are not recommended. Armored Cable Cable with continuous aluminum armor is often recommended in drive system applications or specific industries. It offers most of the advantages of standard shielded cable and also combines considerable mechanical strength and resistance to moisture. It can be installed in concealed and exposed manners and removes the requirement for conduit (EMT) in the installation. It can also be directly buried or embedded in concrete. Because noise containment can be affected by incidental grounding of the armor to building steel when the cable is mounted, we recommend that the armor cable have an overall PVC jacket. For details, see Wire Types in Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC s, publication DRIVES-IN001. Interlocked armor is acceptable for shorter cable runs, but continuous welded armor is preferred. 18 Publication 20L-TD001B-EN-P

19 Best performance is achieved with three spaced ground conductors, but acceptable performance for drives below 200 Hp is provided by way of a single ground conductor. Location Cable Rating/Type Description Standard (Option 1) 1000V, 90 C (194 F) XHHW2/RHW-2 Four tinned copper conductors with XLPE insulation. Anixter B29528-B29532, Belden , or Copper braid/aluminum foil combination shield and tinned copper drain wire. equivalent PVC jacket. Standard (Option 2) Class I & II; Division I & II Tray rated 1000V, 90 C (194 F) RHH/RHW-2 Anixter OLFLEX-76xxx03, or equivalent Tray rated 1000V, 90 C (194 F) RHH/RHW-2 Anixter 7VFD-xxxx, or equivalent Three tinned copper conductors with XLPE insulation. Corrugated copper tape with three bare copper grounds in contact with shield. PVC jacket. Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor. Black sunlight resistant PVC jacket overall. Three copper grounds. Cable Trays and Conduit If cable trays or large conduits are to be used, see the guidelines in Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC s, publication DRIVES-IN001. Fuse and Circuit Breaker Ratings Most codes require that upstream branch circuit protection be provided to protect input power wiring. The Frame 2 drive does not provide input power short circuit protection. The tables on the following pages provide recommended AC line input fuse and circuit breaker information. See below for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 C (104 F) and the U.S. NEC. Other country, state or local codes may require different ratings. Tables with DC link fuse recommendations for DC input drives are also provided. Fusing The recommended fuse types are listed below. If available current ratings do not match the tables provided, the next higher fuse rating should be chosen. IEC BS88 (British Standard) Parts 1 & 2, EN , Parts 1 & 2 (1), type gg fuses or equivalent should be used. UL UL Class T, J or L fuses should be used. Circuit Breakers The non-fuse listings in the following tables include inverse time circuit breakers, instantaneous trip circuit breakers (motor circuit protectors), and 140M self-protected combination motor controllers. If one of these is chosen as the desired protection method, the following requirements apply. IEC Both types of circuit breakers and 140M self-protected combination motor controllers are acceptable for IEC installations. UL Only inverse time circuit breakers and the specified 140M self-protected combination motor controllers are acceptable for UL installations. (1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH. Publication 20L-TD001B-EN-P 19

20 400 Volt AC Input Protection Devices Catalog Number Frame HP (kw) Rating Input Rating ND HD Amps Min. (1) Dual Element Time Delay Fuse Non-Time Delay Fuse Circuit Breaker (3) Max. (2) Min. Max. Max. (4) 20LC Motor Circuit Protector (5) (1) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (2) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum (4) Maximum allowable rating by US NEC. Exact size must be chosen for each installation. (5) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum Max. 480 Volt AC Input Protection Devices Catalog Number Frame HP (kw) Rating Input Rating ND HD Amps Min. (1) Dual Element Time Delay Fuse Non-Time Delay Fuse Circuit Breaker (3) Max. (2) Min. Max. Max. (4) 20LD (224) (175) Motor Circuit Protector (5) (1) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (2) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum (4) Maximum allowable rating by US NEC. Exact size must be chosen for each installation. (5) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum Max. 540 Volt DC Input Fusing Catalog Number Frame HP (kw) Rating DC Input Rating Bussmann Fuse ND HD Amps Amps Catalog No. 20LC650 3A 500 (370) 365 (270) 1250 (1) (1) Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter. (2) Two 1000A Bussmann 170M6614 fuses per phase can also be used M6621 (2) 20LC1K2 3B 960 (715) 700 (525) M6621 (2) 650 Volt DC Input Fusing Catalog Number Frame HP (kw) Rating DC Input Rating Bussmann Fuse ND HD Amps Amps Catalog No. 20LD650 3A 600 (445) 440 (325) 1250 (1) (1) Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter. (2) Two 1000A Bussmann 170M6614 fuses per phase can also be used M6621 (2) 20LD1K2 3B 1150 (860) 845 (630) M6621 (2) 20 Publication 20L-TD001B-EN-P

21 810 Volt DC Input Fusing Catalog Number Frame HP (kw) Rating DC Input Rating Bussmann Fuse ND HD Amps Amps Catalog No. 20LE425 3A 465 (345) 345 (255) 850 (1) (1) Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter. (2) Two 700A Bussmann 170M6695 fuses per phase can also be used. (3) Two 630A Bussmann 170M6694 fuses per phase can also be used M6701 (2) 20LE800 3B 870 (650) 640 (480) M6700 (3) 20LE1K1 3B 1275 (955) 935 (695) (2 per phase) 170M Volt DC Input Fusing Catalog Number Frame HP (kw) Rating DC Input Rating Bussmann Fuse ND HD Amps Amps Catalog No. 20LF380 3A 475 (355) 350 (260) 760 (1) (1) Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter. (2) Two 630A Bussmann 170M6694 fuses per phase can also be used. (3) Two 550A Bussmann 170M6693 fuses per phase can also be used M6700 (2) 20LF705 3B 881 (657) 650 (485) M6699 (3) 20LF1K0 3B 1315 (980) 965 (720) (2 per phase) 170M6696 Circuit Breakers for Frame 3A/3B Complete s Frame 3A/3B Complete s include an input power circuit breaker. The value of the circuit breaker provided with the drive is listed in the table below. Frame Size Input Voltage Circuit Breaker Provided Shunt Trip Rating 3A V AC 800 A 65 kaic V AC 800 A 35 kaic 3B V AC 1500 A 100 kaic V AC 1500 A 35 kaic Publication 20L-TD001B-EN-P 21

22 Maximum Motor Cable Lengths In the following tables, a in any of the far right columns indicates that this drive rating can be used with an Allen- Bradley Terminator (1204-TFA1/1204-TFB2) and/or Reflected Wave Reduction Device with Common Mode Choke (1204-RWC-17) or without choke (1204-RWR2). For the Terminator, the maximum cable length is meters (600 feet) for 400/480/600V drives (not 690V). The PWM frequency must be 2 khz. For more information on 1204-TFxx Terminators, see publication 1204-IN002. The 1321-RWR is a complete reflected wave reduction solution available for many of the PowerFlex drives. If available, a 1321-RWR catalog number will be indicated in the Reactor/RWR column. When not available, use the reactor and resistor information provided to build a solution. PowerFlex 700L with 700VC Control, 400V Shielded/Unshielded Cable - Meters (Feet) No Solution Reactor Only Reactor + Damping Resistor Reactor Resistor Available Options Frame HP (kw) khz 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V Cat. No A (370) B (715) (60) (1) Requires two parallel cables. (2) Requires four parallel cables (300) 91.4 (300) 91.4 (300) 91.4 (300) 76.2 (250) 76.2 (250) (500) (400) (500) (400) (425) (400) (700) (500) (700) (500) (525) (500) 30.5 (100) 18.3 (60) 30.5 (100) 18.3 (60) (60) 76.2 (250) 76.2 (250) 76.2 (250) 76.2 (250) 76.2 (250) 76.2 (250) (750) (450) (750) (450) (500) (400) (1200) (500) (600) 76.2 (250) (1200) (500) (600) (750) (500) 76.2 (250) (500) 76.2 (250) (900) (450) (900) (450) (900) (450) R400-B (1) (1200) (1200) (900) TFA1 TFB2 RWR2 RWC Ohms Watts R400-B (1) (1200) R750-B (1) (1200) (1200) (900) R750-B (1) (1200) x (1200) (1200) R600-B (2) (900) x (1200) R600-B (2) PowerFlex 700L with 700VC Control, 480V Shielded/Unshielded Cable - Meters (Feet) No Solution Reactor Only Reactor + Damping Resistor Reactor Resistor Available Options Frame HP (kw) khz 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V Cat. No (224) (40) (25) 3A (445) (40) (25) 3B (860) (40) (25) (1) Requires two parallel cables. (2) Requires four parallel cables (100) (100) (300) 83.8 (275) 91.4 (300) 83.8 (275) 83.8 (275) 83.8 (275) (400) (375) (400) (375) (375) (375) 12.2 (40) 7.6 (25) 12.2 (40) 7.6 (25) 12.2 (40) 7.6 (25) 36.6 (120) (120) (100) (325) 83.8 (275) 99.1 (325) 83.8 (275) 91.4 (300) 83.8 (275) (450) (375) (450) (375) (400) (375) 30.5 (100) 30.5 (100) 30.5 (100) (450) (450) (450) (900) (500) (900) (500) (900) (500) R400-B (1) (1200) TFA1 TFB2 RWR2 RWC Ohms Watts (700) R400-B (1) R750-B (1) (1200) R750-B (1) (700) x (1200) R600-B (2) (700) 2 x R600-B (2) 22 Publication 20L-TD001B-EN-P

23 PowerFlex 700L with 700VC Control, 600V Shielded/Unshielded Cable - Meters (Feet) No Solution Reactor Only Frame Reactor + Damping Resistor Reactor Resistor HP (kw) khz 1488V 1850V 1488V 1850V 1488V 1850V Cat. No. Ohms Watts 3A 465 (345) (60) 3B (650) (60) (60) 3B (955) (60) (1) Requires two parallel cables. (2) Requires three parallel cables. (3) Requires four parallel cables (350) 91.4 (300) 83.8 (275) (60) 18.3 (60) 18.3 (60) 18.3 (60) (350) 91.4 (300) 83.8 (275) (600) 76.2 (250) (500) 53.3 (175) (450) (1200) (625) (900) (450) (900) R500-B (1) Available Options R500-B (1) R850-B (2) R850-B (2) x R600-B (3) TFA1 TFB2 RWR2 RWC PowerFlex 700L with 700VC Control, 690V Shielded/Unshielded Cable - Meters (Feet) No Solution Reactor Only Frame Reactor + Damping Resistor Reactor Resistor HP (kw) khz 1488V 1850V 1488V 1850V 1488V 1850V Cat. No. Ohms Watts 3A 475 (355) B (657) B (980) (1) Requires two parallel cables. (2) Requires three parallel cables. (3) Requires four parallel cables (750) 76.2 (250) (600) 76.2 (250) (600) (1000) (400) (750) (400) (750) R500-C (1) R500-C (1) R850-C (2) R850-C (2) x R600-C (3) Available Options TFA1 TFB2 RWR2 RWC None PowerFlex 700L with 700S Control, 400V Shielded/Unshielded Cable - Meters (Feet) No Solution Reactor Only Reactor + Damping Resistor Reactor Resistor Frame HP (kw) khz 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V Cat. No (60) (60) 3A (370) (60) (60) 3B (715) (40) (40) (1) Requires two parallel cables. (2) Requires four parallel cables (225) 68.6 (225) 68.6 (225) 68.6 (225) 68.6 (225) 68.6 (225) 99.1 (325) 99.1 (325) 99.1 (325) 99.1 (325) 99.1 (325) 99.1 (325) (550) (550) (550) (550) (550) (550) 36.6 (120) 36.6 (120) 36.6 (120) 36.6 (120) 36.6 (120) 36.6 (120) 68.6 (225) 68.6 (225) 68.6 (225) 68.6 (225) 68.6 (225) 68.6 (225) (900) (900) (900) (900) (900) (900) (1100) (500) (1100) (500) (1100) (500) (1100) (500) (1100) (500) (1100) (500) (900) (900) (900) (900) (900) (900) R400-B (1) (1200) (1200) Available Options TFA1 TFB2 RWR2 RWC Ohms Watts (1200) (1200) R400-B (1) R750-B (1) (1200) (1200) R750-B (1) (1200) (1200) x (1200) (1200) R600-B (2) x (1200) (1200) R600-B (2) Publication 20L-TD001B-EN-P 23

24 PowerFlex 700L with 700S Control, 480V Shielded/Unshielded Cable - Meters (Feet) No Solution Reactor Only Reactor + Damping Resistor Reactor Resistor Frame HP (kw) khz 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V Cat. No (224) (40) (40) 3A (445) (40) (40) 3B (860) (40) (40) (1) Requires two parallel cables. (2) Requires four parallel cables (100) 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) 30.5 (100) (400) (400) (400) (400) (400) (400) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) 12.2 (40) (400) (400) (400) (400) (400) (400) (700) (700) (700) (700) (500) (500) R400-B (1) (1000) (1200) Available Options TFA1 TFB2 RWR2 RWC Ohms Watts R400-B (1) (1000) (1200) R750-B (1) (1000) (1200) R750-B (1) (1000) (1200) x (1000) (1200) R600-B (2) x (1000) (1200) R600-B (2) PowerFlex 700L with 700S Control, 600V Shielded/Unshielded Cable - Meters (Feet) No Solution Reactor Only Frame Reactor + Damping Resistor Reactor Resistor HP (kw) khz 1488V 1850V 1488V 1850V 1488V 1850V Cat. No. Ohms Watts 3A 465 (345) (60) (60) 3B (650) (60) (60) 3B (955) (40) (1) Requires two parallel cables. (2) Requires three parallel cables. (3) Requires four parallel cables (250) 76.2 (250) 18.3 (60) 18.3 (60) 18.3 (60) 18.3 (60) 12.2 (40) 76.2 (250) 76.2 (250) (600) (600) (500) (500) (400) (1000) (1000) (750) (750) (750) R500-B (1) Available Options R500-B (1) R850-B (2) R850-B (2) x R600-B (3) TFA1 TFB2 RWR2 RWC PowerFlex 700L with 700S Control, 690V Shielded/Unshielded Cable - Meters (Feet) No Solution Reactor Only Frame Reactor + Damping Resistor Reactor Resistor HP (kw) khz 1488V 1850V 1488V 1850V 1488V 1850V Cat. No. Ohms Watts 3A 475 (355) B (657) B (980) (1) Requires two parallel cables. (2) Requires three parallel cables. (3) Requires four parallel cables (750) (600) (600) (600) (600) (1000) (750) (750) (750) (750) R500-C (1) R500-C (1) R850-C (2) R850-C (2) x R600-C (3) Available Options TFA1 TFB2 RWR2 RWC None 24 Publication 20L-TD001B-EN-P