Instruction Manual PN 51-BB11/rev.A April Model BB11 FLOATING BALL SYSTEM

Transcription

1 Instruction Manual PN 51-BB11/rev.A April 2004 Model BB11 FLOATING BALL SYSTEM

2 ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, manufactures, and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation. Read all instructions prior to installing, operating, and servicing the product. If this Instruction Manual is not the correct manual, telephone and the requested manual will be provided. Save this Instruction Manual for future reference. If you do not understand any of the instructions, contact your Rosemount representative for clarification. Follow all warnings, cautions, and instructions marked on and supplied with the product. Inform and educate your personnel in the proper installation, operation, and maintenance of the product. Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources. To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product. When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product s performance and place the safe operation of your process at risk. Look alike substitutions may result in fire, electrical hazards, or improper operation. DANGER HAZARDOUS AREA INSTALLATION This sensor is not Intrinsically Safe. or Explosion Proof. Installations near flammable liquids or in hazardous area locations must be carefully evaluated by qualified on site safety personnel. To secure and maintain an intrinsically safe installation, an appropriate transmitter/ safety barrier/sensor combination must be used. The installation system must be in accordance with the governing approval agency (FM, CSA or BASEEFA/CENELEC) hazardous area classification requirements. Consult your analyzer/ transmitter instruction manual for details. Proper installation, operation and servicing of this sensor in a Hazardous Area Installation is entirely the responsibility of the user. CAUTION SENSOR/PROCESS APPLICATION COMPATIBILITY The wetted sensor materials may not be compatible with process composition and operating conditions. Application compatibility is entirely the responsibility of the user. About This Document This manual contains instructions for installation and operation of the Model BB11 Floating Ball System. The following list provides notes concerning all revisions of this document. Rev. Level Date Notes A 4/04 This is the initial release of the product manual. The manual has been reformatted to reflect the Emerson documentation style and updated to reflect any changes in the product offering. Emerson Process Management Rosemount Analytical Inc Barranca Parkway Irvine, CA USA Tel: (949) Fax: (949) Rosemount Analytical Inc. 2004

3 MODEL BB11 TABLE OF CONTENTS MODEL BB11 FLOATING BALL SYSTEM TABLE OF CONTENTS Section Title Page 1.0 Description and Specifications Features and Applications System Description Sensor Union Adapter System Installation Model Options Specifications Ordering Information Sample Engineering Specifications INTRODUCTION General Increasing Sensor Insertion Depth FLOATING BALL ASSEMBLY Unpacking and Inspection Parts List Floating Ball Assembly Instruction Inflation Instructions SENSOR INSTALLATION General Sensor Union Adapter with DO Sensor Sensor Installation Sensor Removal Sensor Union Adapter with DO Sensor with VP Cable (Quick Disconnect) DO Sensor Installation DO Sensor with VP Cable (Quick Disconnect) Installation DO Sensor with Washer Head Assembly Instructions Installing the Sensor in the Washer Head Assembly Assembling the Washer Head Assembly and Floating Ball Sensor with 1 inch Rear Facing MNPT Threads Installation RETURN OF MATERIALS i

4 MODEL BB11 TABLE OF CONTENTS LIST OF FIGURES Figure Title Page 1-1 Removing DO Sensor from Sensor Union Adapter Floating Ball Model BB11-01 with Optional Handrail Mounting System Model HRMS Model BB11-01 for DO Sensor Model 499ADO with Sensor Union Adapter Model BB11-02 for DO Sensor Model 499ADO and Washer Head Assembly Model BB11-03 for any sensor with a 1-inch rear-facing MNPT connection Model BB11 Floating Ball System Options Increasing Sensor Insertion Depth Floating Ball Model BB11 Parts List Assembly Sequence Assembled Floating Ball Floating Ball Inflation Steps Assembled Floating Ball Model BB11-01 with Sensor Union Adapter Removing Sensor from Sensor Union Adapter Assembled Floating Ball Model BB11-02 with Sensor Assembled Floating Ball Model BB11-02 with Sensor and VP Cable Installing the Sensor in the Washer Head Assembly Assembled Floating Ball with Sensor Washer Head Assembly Floating Ball and Sensor with 1-inch rear-facing MNPT connection LIST OF TABLES Table Title Page 3-1 Floating Ball Model BB11 Parts List Description & Quantity DO Sensor Mounting Options ii

5 MODEL BB11 SECTION 1.0 DESCRIPTIONS AND SPECIFICATIONS SECTION 1.0 DESCRIPTION AND SPECIFICATIONS FLOATATION BALL SYSTEM designed to suspend a Dissolved Oxygen Sensor COMPATIBLE WITH ROSEMOUNT Dissolved Oxygen Sensor Model 499ADO MAINTAINS CONSTANT SENSOR DEPTH regardless of changes in liquid or tank level EXTENDED BUOYANCY supports sensor weight with reserve capacity ACCEPTS ANY SENSOR WITH 1 INCH REAR FACING MNPT CONNECTION 1.1 FEATURES AND APPLICATIONS The Floating Ball System is a flotation device designed to mount the Dissolved Oxygen (DO) sensor Model 499ADO, and keep the sensor at a fixed distance in the process, regardless of changes in height of the process. Reliable DO monitoring can now be accomplished by attaching the DO sensor Model 499ADO to the Floating Ball Model BB11. Instead of being limited to position the sensor near the tank edge or near a handrail, the Floating Ball System provides the flexibility to position the sensor almost anywhere in the process. Due to the unique design, the floating ball provides extended buoyancy and will accommodate the combined weight of the sensor washer head assembly, pipe boom with room to spare for additional weight. The Floating Ball System can also be used with any sensor with a 1 inch rear facing MNPT connection and will maintain the sensor at a fixed location in process, even when the height of the process changes. 1.2 SYSTEM DESCRIPTION The materials of construction of the floating ball is thick walled flexible PVC material, and includes PVC elbows and fittings to angle the sensor into the process and prevent air bubbles from becoming trapped and prevent erratic sensor readings. The floating ball is supplied in kit form and includes the PVC fittings for attaching the sensor. The floating ball will accommodate a pipe boom using a 1-1/2 inch diameter Schedule 80 PVC pipe. The support arm is available from local stock. 1

6 MODEL BB11 SECTION 1.0 DESCRIPTIONS AND SPECIFICATIONS 1.3 SENSOR UNION ADAPTER The -01 option of the Floating Ball System (Model BB11-01) shown on the first page includes a unique sensor union adapter which allows DO sensor removal without twisting the sensor cable. Sensor cable twisting is a thing of the past, as the sensor is removed in two easy steps without twisting by (1) unscrewing the plastic union nut, and (2) turning the bottom of the union adapter while holding the DO sensor in place. FIGURE 1-1. Removing DO Sensor from Sensor Union Adapter 1.4 SYSTEM INSTALLATION The floating ball Model BB11 can be used with a 499ADO sensor with integral cable, with a VP connector, or washer head assembly. In addition, any sensor with a 1-inch rear MNPT connection can also be used. The floating ball can be supported from a handrail using the Handrail Mounting System Model HRMS-02. The minimum sensor insertion depth is shown in the Specifications for the various sensor configurations. The insertion depth can be easily increased by adding addition length of 1-1/2 inch PVC pipe below the bottom of the floating ball. 2 FIGURE 1-2. Floating Ball Model BB11-02 with Optional Handrail Mounting System Model HRMS-02

7 MODEL BB11 SECTION 1.0 DESCRIPTIONS AND SPECIFICATIONS 1.5 MODEL OPTIONS The Model BB11 is available in three model options. The model BB11-01 is designed for DO Sensor Model 499ADO and includes the sensor union adapter. The sensor can be removed without twisting the cable. The Model BB11-02 is designed for the DO sensor Model 499ADO with an integral sensor cable, or with a VP quick cable disconnect. The model BB11-02 can also be used with DO sensor with Washer Head Assembly. The Model BB11-03 is designed for any sensor with a 1 inch rear facing MNPT connection and includes a PVC union for removing the sensor without twisting the sensor cable. FIGURE 1-3. Model BB11-01 for DO Sensor Model 499ADO with sensor union adapter FIGURE 1-4. Model BB11-02 for DO Sensor Model 499ADO and Washer Head Assembly FIGURE 1-5. Model BB11-03 for any Sensor with a 1 inch Rear Facing MNPT Connection 3

8 MODEL BB11 SECTION 1.0 DESCRIPTIONS AND SPECIFICATIONS FIGURE 1-6. Model BB11 Floating Ball System Options 1.6 SPECIFICATIONS Floating Ball Model BB11 Wetted Material: Flexible Poly Vinyl Chloride, PVC Color: Blue Temperature Range: 32 F to 140 F (0 C to 60 C) Size (Diameter x Length): 11 x 13 inches (28 x 33 cm) Maximum Inflation Pressure: 2.1 psig (0.15 bar) Maximum Circumference: 34-1/2 inches (88.0 cm) Buoyancy: 27lbs (12 kg) Minimum Sensor Insertion Depth Into Process: BB11-01 with 499ADO sensor: 13 inches (33 cm) BB11-02 with 499ADO sensor: 13 inches (33 cm) BB11-02 with 499ADO VP sensor: 16 inches (41 cm) BB11-02 with Washer Head Assembly: 17 inches (43 cm) BB11-03 with 396P sensor: 17 inches (43 cm) Pipe Boom Support Arm: 1-1/2 inch Sch 80 PVC pipe (by others) Sensor Compatibility: 1 inch MNPT on sensor cable end Weight/Shipping Weight: 5 lbs/6 lb. (2.5 kg/3.0 kg) [rounded to the nearest 1 lb. (0.5 kg)] 4

9 MODEL BB11 SECTION 1.0 DESCRIPTIONS AND SPECIFICATIONS 1.7 ORDERING INFORMATION The Model BB11 can be ordered in three configurations. The Model BB11-01 option is designed for the 499ADO sensor and includes the sensor union adapter. The Model BB11-02 option is designed for the 499ADO sensor or for the washer head assembly. The Model BB11-03 option is designed for any sensor with a 1 inch rear MNPT connection and includes a PVC union. MODEL BB11 DESCRIPTION Floating Ball System for 1-1/2 inch PVC pipe boom (supplied by others) CODE SENSOR OPTION (required selection) 01 For Model 499ADO with sensor union adapter 02 For 499ADO or Washer Head Assembly 03 For any sensor with a 1 inch rear-facing MNPT connection REPLACEMENT PARTS PART # DESCRIPTION Sensor Union Adapter fitting, PVC 1-1/2 inch Pipe (used on BB11-01) Floating ball (11-inch diameter) Union Fitting, PVC 1-1/2 inch Pipe (Used on BB11-03) 1.8 SAMPLE ENGINEERING SPECIFICATION: The dissolved oxygen sensor shall be mounted on a 11 inch (28 cm) diameter ball float system and shall have a minimum buoyancy of 27 pounds (12 kg) to support the sensor washer head assembly and for extended weight capacity. The floating ball mechanism shall allow the dissolved oxygen sensor to be maintained at a fixed location below the surface of the contents. The material of construction of the floating ball shall be thick walled flexible PVC material, and include the necessary PVC fittings. Schedule 80 PVC 1-1/2 inch diameter PVC pipe shall be supplied from local stock and be used as a pipe boom, and shall be attached to the pipe handrail using the Handrail Mounting System Model HRMS-02. Floating Ball shall be Rosemount Model BB11 or approved equal. 5

10 MODEL BB11 SECTION 2.0 INTRODUCTION SECTION 2.0 INTRODUCTION 2.1 GENERAL The floating ball Model BB11 is supplied in kit form and can easily be assembled. The floating ball can be used for the DO sensor Model 499ADO, the Washer Head Assembly, or any sensor with a 1 inch rear MNPT threads. Assemble and inflate the floating ball using the instruction in Section 3.0. Then proceed to Section 4.0 to the appropriate sensor section to install the sensor. 2.2 INCREASING SENSOR INSERTION DEPTH The minimum sensor insertion depth is shown in the Specifications for the various sensor configurations. The insertion depth can be easily increased by adding addition length of 1-1/2 inch PVC pipe below the bottom of the floating ball. A 1-1/2 inch PVC coupling has been provided for this purpose. Glue the coupling and the additional 1-1/2 inch PVC pipe between the bottom reducer bushing bottom elbow as shown in Figure 2-1. Insert coupling and additional PVC pipe here to increase sensor insertion depth. FIGURE 2-1. Increasing Sensor Insertion Depth 6

11 MODEL BB11 SECTION 3.0 FLOATING BALL ASSEMBLY SECTION 3.0 FLOATING BALL ASSEMBY 3.1 UNPACKING AND INSPECTION Inspect the shipping container. It if is damaged, contact the shipper immediately for instructions. If there is no apparent damage, unpack the container. Be sure all the items shown on the packing list are present. If items are missing, notify Rosemount Analytical immediately. 3.2 PARTS LIST Figure 3-1 and Table 3-1 shows a description of the parts and quantity included for each of the three BB11 models. FIGURE 3-1. Floating Ball Model BB11 Parts List TABLE 3-1. Floating Ball Model BB11 Parts List Description and Quantity Parts List Model Number No Description BB11-01 BB11-02 BB Blue floating ball Nipple 1 x 14 inch Elbow 1-1/2 inch Reducer bushing 1-1/2 x 1 inches Coupling 1-1/2 inch Teflon tape 1/2 inch wide Union adapter 1-1/2 inch Union 1-1/2 inch

12 MODEL BB11 SECTION 3.0 FLOATING BALL ASSEMBLY 3.3 FLOATING BALL ASSEMBLY INSTRUCTIONS ITEMS REQUIRED: BB11 Kit PVC Solvent cement - supplied by others The floating ball consists of the items shown in Section 3.2, and is assembled using the PVC plastic fittings BEFORE inflating the floating ball. Refer to figure 3-2 for the assembly sequence. 1. Wrap the threads of both ends of the 1 x 14 inch nipple with Teflon tape. 2. Screw a reducer bushing onto one end of the nipple. Position the collar of the reducer bushing away from the end of the nipple as shown in Figure 3-2. Only engage one or two threads for now. 3. Place the nipple through the center of the deflated floating ball. 4. Screw the second reducer bushing onto the other end of the nipple. Once again, position the collar of the reducer bushing away from the end of the nipple as shows in Figure Hand tighten both of the reducer bushings onto the nipple. 6. Use PVC solvent cement to glue the two elbow fittings onto both reducer bushings and position them as show in figure 3-2. The two elbows must be 180 degrees opposite of each other. When finished, the assembled floating ball should like identical to Figure 3-3. FIGURE 3-3. Assembled Floating Ball FIGURE 3-2. Assembly Sequence 8

13 MODEL BB11 SECTION 3.0 FLOATING BALL ASSEMBLY 3.4 INFLATION INSTRUCTIONS ITEMS REQUIRED: Flat blade screw driver Air source (air compressor or pump) Air compressor nozzle Measuring tape You are now ready to inflate the floating ball. Several air sources can be used to inflate the floating ball such as a hand pump, air compressor, or service station air pump. Refer to Figure Using a flat blade screw driver, remove the white plastic screw from the air valve located near the top hole. Refer to Step If using an air compressor, set the maximum pressure at 2 psig (0.15 bar). Do not exceed this setting. Insert the air compressor nozzle in the air valve and depress to start the air flowing. NOTE: If no air can be put into the floating ball, the air valve flap may be stuck. Insert a small blunt rod into the air valve and gently push the flap open. Refer to Step Fill the floating ball until the walls are fully expanded. You should be able to easily push the wall with your thumb and depress the wall 1/4 inch (6 mm). The best way is to measure the circumference of the floating ball and match the 34-1/2 inches (88,0 cm) circumference. Refer to Step After filling the floating ball to the correct pressure or size, remove the nozzle or hand pump and replace the white plastic screw. You are screwing a plastic screw into a plastic thread. The screw will come to a stop when the screw head is flush with the top of the valve casing. To prevent damage, do not force the screw past this point or damage to the valve will occur. Refer to Step 4. Step 1 Step 2 Step 3 Step 4 FIGURE 3-4. Floating Ball Inflation Steps 9

14 MODEL BB11 SECTION 4.0 SENSOR INSTALLATION SECTION 4.0 SENSOR INSTALLATION 4.1 GENERAL With the floating ball inflated and the PVC fittings in place, the sensor can now installed. Various sensor mounting configurations are possible, and Table 4-1 is used to direct you to the appropriate sensor installation section. TABLE 4-1. DO Sensor Mounting Options Sensor Configuration Floating Ball Model Go To Section Sensor Union Adapter with DO Sensor BB Sensor Union Adapter with DO Sensor with VP Cable BB (Quick Disconnect) DO Sensor BB DO Sensor with VP Cable (Quick Disconnect) BB DO Sensor with Washer Head Assembly BB Sensor with 1 inch Rear Facing MNPT Threads BB SENSOR UNION ADAPTER WITH DO SENSOR The first Section provides instruction on the sensor installation, and the second Section provides instruction on the sensor removal Sensor Installation ITEMS REQUIRED: PVC Pipe 1-1/2 inch diameter x 3-1/2 inches long (9 cm) - Supplied by others Sensor Union Adapter PVC Solvent cement - Supplied by others DO Sensor Model 499ADO Teflon tape 1. Use PVC solvent cement to glue one end of the 3-/12 inch long (9 cm) PVC pipe to the top of the sensor union adapter. Glue this entire assembly into the bottom elbow as shown in Figure Remove the sensor from its box. Remove the plastic protective cap from the end of the sensor. Save the cap for future use. 3. Wrap the bottom facing threads of the sensor with Teflon tape. 4. Unscrew the union nut and screw the sensor into the bottom of the sensor union adapter. 5. Pass the sensor cable through the floating ball assembly and hand tighten the union nut to secure the bottom of the sensor union adapter in place. 10 FIGURE 4-1. Assembled Floating Ball Model BB11-01 with Sensor Union Adapter

15 MODEL BB11 SECTION 4.0 SENSOR INSTALLATION Sensor Removal The Sensor Union Adapter allows sensor removal without twisting the sensor cable. The sensor is removed in two easy steps. Refer to Figure Unscrew the union nut. 2. Turn the bottom of the Sensor Union Adapter while holding the sensor in place. The sensor can now be removed. Installation of the sensor is in reverse order as described in Section (previous page). FIGURE 4-2. Removing Sensor from Sensor Union Adapter 4.3 SENSOR UNION ADAPTER WITH DO SENSOR WITH VP CABLE (QUICK DISCONNECT) INSTALLATION ITEMS REQUIRED: PVC Pipe 1-1/2 inch diameter x 5-1/2 inches long (14 cm) - Supplied by others Sensor Union Adapter PVC Solvent cement - Supplied by others DO Sensor Model 499ADO with VP Cable Teflon tape Use the same instruction as Section 4.2.1, except use a 5-1/2 inch (14 cm) long PVC pipe, in place of the 3-1/2 inch (9 cm) long PVC pipe. 11

16 MODEL BB11 SECTION 4.0 SENSOR INSTALLATION 4.4 DO SENSOR INSTALLATION ITEMS REQUIRED: Reducer Bushing 1-1/2 x 1 inch PVC Solvent cement - supplied by others DO Sensor Model 499ADO Teflon tape 1. Use PVC solvent cement to glue the reducer bushing into the bottom elbow as shown in Figure Remove the sensor from its box. Remove the plastic protective cap from the end of the sensor. Save the cap for future use. 3. Wrap the top facing threads of the sensor with Teflon tape. 4. Pass the sensor cable through the floating ball assembly, and screw the DO sensor into the reducer bushing. Hand tighten only. FIGURE 4-3. Assembled Floating Ball Model BB11-02 with Sensor 4.5 DO SENSOR WITH VP CABLE (QUICK DISCONNECT) INSTALLATION ITEMS REQUIRED: PVC Pipe 1-1/2 inch diameter x 3-1/2 inches long (9 cm) Supplied by others Coupling 1-1/2 inch Reducer Bushing 1-1/2 to 1 inch PVC Solvent Cement supplied by others DO Sensor Model 499ADO with VP Cable Teflon tape 1. Use PVC solvent cement to glue one end of the 3-1/2 inch long (9 cm) PVC pipe to the reducer bushing. Glue this entire assembly into the bottom elbow as shown in Figure Remove the sensor from its box. Remove the plastic protective cap from the end of the sensor. Save the cap for future use. 3. Wrap the top facing threads of the sensor with Teflon tape. 4. Install the VP cable to the sensor and pass the sensor cable through the floating ball assembly, and screw the DO sensor into the reducer bushing. Hand tighten only. FIGURE 4-4. Assembled Floating Ball Model BB11-02 with Sensor and VP Cable (Quick Disconnect) 12

17 MODEL BB11 SECTION 4.0 SENSOR INSTALLATION 4.6 DO SENSOR WITH WASHER HEAD ASSEMBLY INSTALLATION ITEMS REQUIRED: PVC Pipe 1-1/2 inch diameter x 3-1/2 inches long (9 cm) - Supplied by others Washer Head Assembly Smooth Retainer Cap PVC Solvent cement - supplied by others Air hose (25 feet 1/4 inch) DO sensor Model 499ADO Teflon tape IMPORTANT: For proper cleaning operation of the DO sensor with the Washer Head Assembly, you must use the Smooth Retainer Cap (PN ) and the sensor O-ring (PN ) Installing the sensor in the Washer Head Assembly 1. Remove the sensor from its box. Remove the plastic protective cap from the end of the sensor. Save the cap. 2. Replace the knurled cap provided with the sensor with the smooth cap (PN ). The smooth cap is shipped loose. a. Hold the sensor with the membrane end pointing up. b. Unscrew the knurled cap. Leave the membrane in place. c. Screw the smooth cap in place. Hand tighten. d. Hold the sensor with the membrane end pointing down. Shake the sensor a few times as though shaking down a clinical thermometer. e. Slide the protective cap back over the end of the sensor. 3. Remove the set screw at the bottom of the sensor washer head assembly. See Figure 4-5. Pull the washer head from the shank. You are pulling against a dual O-ring seal. 4. Press the metal tab on the air hose quick connect fitting and remove the fitting and check valve. 5. Wrap the bottom facing threads of the sensor with pipe tape. Remove the protective cap and slide the O-ring (PN ) over the end of the sensor until it rests against the lower edge of the bottom facing thread. The O-ring is in a bag taped to the side of the washer head assembly. 6. Screw the sensor into the bottom of the washer assembly. Hand tighten only. Replace the air hose and check valve assembly. FIGURE 4-5. Installing the sensor in the washer head assembly 13

18 MODEL BB11 SECTION 4.0 SENSOR INSTALLATION Assembling the Washer Head Assembly and Floating Ball 1. Use PVC solvent cement to glue one end of the 3-1/2 inch long (9 cm) PVC pipe to the Washer Head Assembly. Glue this entire assembly into the bottom elbow as shown in Figure Pass the sensor cable and air hose through floating ball assembly. 3. Connect the end of the air hose to the barbed fitting on the check valve. 4. Push the Washer Head back onto the shank. Use a small amount of grease to lubricate the O-rings. Replace and tighten the set screw. FIGURE 4-6. Assembled Floating Ball with Sensor Washer Head Assembly 4.7 SENSOR WITH 1 INCH REAR FACING MNPT CONNECTION INSTALLATION ITEMS REQUIRED: PVC Pipe 1-1/2 inch diameter x 3-1/2 inches long (9 cm) Supplied by others Union 1-1/2 inch Reducer busing 1-1/2 x 1 inch PVC Solvent cement supplied by others Sensor with 1 inch rear facing MNPT threads Teflon tape 1. Use PVC solvent cement to glue one end of the PVC pipe to the top of the union. Glue this entire assembly into the bottom elbow as shown in Figure Remove the sensor from its box. Remove the plastic protective cap from the end of the sensor. Save the cap for future use. 3. Unscrew the union nut and disassemble the union. 4. Using PVC solvent cement, glue the reducer bushing into the bottom side of the union. 5. Wrap the rear threads of the sensor with Teflon tape. 6. Screw the sensor into the bottom of the union. FIGURE 4-7. Floating Ball and Sensor with 1 inch Rear Facing MNPT Connection 7. Thread the sensor cable through the floating ball assembly, and screw the union back together. 14

19 MODEL BB11 SECTION 5.0 RETURN OF MATERIAL SECTION 5.0 RETURN OF MATERIAL 5.1 GENERAL. To expedite the repair and return of instruments, proper communication between the customer and the factory is important. Before returning a product for repair, call for a Return Materials Authorization (RMA) number. 5.2 WARRANTY REPAIR. The following is the procedure for returning instruments still under warranty: 1. Call Emerson Process Management for authorization. 2. To verify warranty, supply the factory sales order number or the original purchase order number. In the case of individual parts or sub-assemblies, the serial number on the unit must be supplied. 3. Carefully package the materials and enclose your Letter of Transmittal (see Warranty). If possible, pack the materials in the same manner as they were received. 4. Send the package prepaid to: 5.3 NON-WARRANTY REPAIR. The following is the procedure for returning for repair instruments that are no longer under warranty: 1. Call Emerson Process Management for authorization. 2. Supply the purchase order number, and make sure to provide the name and telephone number of the individual to be contacted should additional information be needed. 3. Do Steps 3 and 4 of Section 5.2. NOTE Consult the factory for additional information regarding service or repair. Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA Attn: Factory Repair RMA No. Mark the package: Returned for Repair Model No. 15

20 The right people, the right answers, right now. Immediate, Reliable Analytical Support Now there s a way to quickly get the right answers for your liquid analytical instrumentation questions: the Analytical Customer Support Center. Our staff of trained professionals is ready to provide the information you need. If you are placing an order, verifying delivery, requesting application information, or just want to contact an Emerson Process Management representative, a call to the Customer Support Center will provide you with the right people, the right answers, right now. A Worldwide Network of Sales and Service Emerson Process Management s field sales offices are your source for more information on the fill line of Rosemount Analytical products. Field sales personnel will work closely with you to supply technical data and application information. For more information, please contact your nearest Emerson Process Management sales office. HEADQUARTERS Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA Phone: Toll Free: Fax: ASIA-PACIFIC Emerson Process Management Asia Pacific Private Ltd. 1 Pandan Crescent Singapore 0512 Republic of Singapore Phone: Fax: EUROPE, MIDDLE EAST, AND AFRICA Emerson Process Management Services Ltd. Heath Place Bognor Regis West Sussex PO22 9SH England Phone: Fax: ADDITIONAL SALES OFFICES IN: Argentina Australia Austria Azerbajan Bahrain Belgium Bolivia Brazil Brunei Bulgaria Canada Chile China Colombia Costa Rica Croatia Czech Republic Denmark Egypt Ecuador Finland France Germany Greece Hong Kong Hungary India Indonesia Ireland Israel Italy Jamaica Japan Jordan Kazakhstan Korea Kuwait Malaysia Mexico Netherlands New Zealand Nigeria Norway Oman Pakistan Paraguay Peru Philippines Poland Portugal Puerto Rico Qatar VISIT OUR WEBSITE AT Romania Russia Saudi Arabia Singapore Slovak Republic South Africa Spain Sweden Switzerland Syria Taiwan Thailand Tobago Trinidad Tunisia Turkey Ukraine United Arab Emirates United Kingdom Uruguay Uzbekistan Venezuela Yemen LATIN AMERICA Emerson Process Management 9753 Pinelake Drive Houston, TX Phone: Fax:

21 RETURN OF MATERIALS REQUEST IMPORTANT! This form must be completed to ensure expedient factory service. FROM: C RETURN BILL TO: U ST O M ER N O TI C E T O S E N D E R CUSTOMER/USER MUST SUBMIT MATERIAL SAFETY SHEET (MSDS) OR COMPLETE STREAM COMPOSITION, AND/OR LETTER CERTIFYING THE MATERIALS HAVE BEEN DISINFECTED AND/OR DETOXIFIED WHEN RETURNING ANY PROD- UCT, SAMPLE OR MATERIAL THAT HAVE BEEN EXPOSED TO OR USED IN AN ENVIRONMENT OR PROCESS THAT CON- TAINS A HAZARDOUS MATERIAL ANY OF THE ABOVE THAT IS SUBMITTED TO ROSEMOUNT ANALYTICAL WITHOUT THE MSDS WILL BE RETURNED TO SENDER C.O.D. FOR THE SAFETY AND HEALTH OF OUR EMPLOYEES. WE THANK YOU IN ADVANCE FOR COMPLIANCE TO THIS SUBJECT. SENSOR OR CIRCUIT BOARD ONLY: (Please reference where from in MODEL / SER. NO. Column) 1. PART NO. 1. MODEL 1. SER. NO. 2. PART NO. 2. MODEL 2. SER. NO. 3. PART NO. 3. MODEL 3. SER. NO. 4. PART NO. 4. MODEL 4. SER. NO. R E A S O N F O R R E T U R N PLEASE CHECK ONE: REPAIR AND CALIBRATE DEMO EQUIPMENT NO. EVALUATION OTHER (EXPLAIN) REPLACEMENT REQUIRED? YES NO DESCRIPTION OF MALFUNCTION: R E P A I R S T A T U S WARRANTY REPAIR REQUESTED: YES-REFERENCE ORIGINAL ROSEMOUNT ANALYTICAL ORDER NO. CUSTOMER PURCHASE ORDER NO. NO-PROCEED WITH REPAIRS-INVOICE AGAINST P.O. NO. NO-CONTACT WITH ESTIMATE OF REPAIR CHARGES: LETTER PHONE NAME PHONE ADDRESS ZIP RETURN AUTHORITY FOR CREDIT ADJUSTMENT [Please check appropriate box(s)] WRONG PART RECEIVED REPLACEMENT RECEIVED DUPLICATE SHIPMENT REFERENCE ROSEMOUNT ANALYTICAL SALES ORDER NO. RETURN FOR CREDIT RETURN AUTHORIZED BY: WARRANTY DEFECT Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA USA Tel: (949) Fax: (949) Rosemount Analytical Inc. 2002

22

23 WARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Seller, whichever period expires first. Consumables, such as glass electrodes, membranes, liquid junctions, electrolyte, o-rings, catalytic beads, etc., and Services are warranted for a period of 90 days from the date of shipment or provision. Products purchased by Seller from a third party for resale to Buyer ("Resale Products") shall carry only the warranty extended by the original manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable warranty period, Seller shall, at its option, promptly correct any errors that are found by Seller in the firmware or Services, or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Seller to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources, unsuitable environmental conditions, accident, misuse, improper installation, modification, repair, storage or handling, or any other cause not the fault of Seller are not covered by this limited warranty, and shall be at Buyer's expense. Seller shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by an authorized Seller representative. All costs of dismantling, reinstallation and freight and the time and expenses of Seller's personnel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller. Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller. Except as otherwise expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FIT- NESS FOR PARTICULAR PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. RETURN OF MATERIAL Material returned for repair, whether in or out of warranty, should be shipped prepaid to: Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA The shipping container should be marked: Return for Repair Model The returned material should be accompanied by a letter of transmittal which should include the following information (make a copy of the "Return of Materials Request" found on the last page of the Manual and provide the following thereon): 1. Location type of service, and length of time of service of the device. 2. Description of the faulty operation of the device and the circumstances of the failure. 3. Name and telephone number of the person to contact if there are questions about the returned material. 4. Statement as to whether warranty or non-warranty service is requested. 5. Complete shipping instructions for return of the material. Adherence to these procedures will expedite handling of the returned material and will prevent unnecessary additional charges for inspection and testing to determine the problem with the device. If the material is returned for out-of-warranty repairs, a purchase order for repairs should be enclosed.

24 The right people, the right answers, right now. ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE Specifications subject to change without notice. Credit Cards for U.S. Purchases Only. Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA USA Tel: (949) Fax: (949) Rosemount Analytical Inc. 2005