XZ250R Engine Manual CYLINDER HEAD ASSY/CYLINDER ASSEMBLY VALVE MECHANISM S.N. PART NO. PART NAME QUANTITY 1 B166740A X BOLT M6 18 4
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1 XZ250R Engine Manual CYLINDER HEAD ASSY/CYLINDER ASSEMBLY 1 B166740A X BOLT M ME W UPPER COVER, CYLINDER HEAD ME SEAL RING OF UPPER COVER,CYLINDER HEAD I SPARK PLUG O-RING I W COVER, VALVE CHAMBER B-ME W CYLINDER HEAD ASSY I X BOLT M O-RING ME GASKET,L,CYLINDER HEAD COVER MZ W LEFT COVER, CYLINDER HEAD H X BOLT M O-RING I INLET PIPE 1 15 B X BOLT M B X NUT WASHER B166740A X BOLT M MZ CARBURETOR B-MG GASKET ASSY,CYLINDER HEAD PIN B-MG W CYLINDER BLOCK ASSEMBLY 1 23 B X BOLT M ME GASKET,CYLINDER BLOCK 1 25 B166740A X BOLT M VALVE MECHANISM I NUT,VALVE CLEARANCE I SCREW, VALVE CLEARANCE A-I ROCKER ARM ASSEMBLY, VALVE I VALVE LOCKER I SPRING SEAT I INNER SPRING,ASSY B-I SEAL, VALVE STEM I SPRING SEAT I OUTER VALVE SPRING RETAINER ME EXHAUST VALVE ME INTAKE VALVE A-ME GUIDE PLATE CHAIN L TIMING DRIVEN SPROCKET 1 14 B B BOLT M B-ME SPROKET CHAIN A-ME TENSION PLATE ASSY WASHER I X BOLT I GASKET,TENSIONER B-I W LIFTER ASSY 1 21 B X SCREW M O-RING I BOLT I ROCKER SHAFT ME GAMP SHAFT COMP I POSITION PLATE,ROCKER SHAFT 1 27 B B SCREW M ME LIMIT PLATE, REDUCTING VALVE 1
2 CRANKCASE COVER 1 B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M I OIL LELVE SIGHT WINDOW A-IA F CONTROLLING ARM ASSEMBLY, CLUTCH I OIL SEAL I CLUTCH CONTROLLING ARM SPRING 1 13 B PIN MZ ZR DECORATE COVER,R.CRANKCASE COVER MZ GASKET, DECOTATE COVER PIN MZ COVER COMP. RIGHT CRANKCASE I OIL PLUG ASSY O-RING I SPRING, OIL FINE FILTER MZ W CAP, OIL FILTER O-RING O-RING I OIL-SEAL MZ ZR WATER PUMP COVER MZ GASKET 1 27 B X BOLT M WASHER PIN ME GASKET - R.CRANKCASE COVER PIN I GASKET - L.CRANKCASE COVER I BEARING G W CAP, SMALL VIEW HOLE O-RING I008-X0000W FRONT PART - L.CRANKCASE COVER O-RING I W COVER,REDUCTION GEAR 1 39 B166740A B BOLT M O-RING G ZR CAP, BIG VIEW HOLE I W BACK PART - L.CRANKCASE COVER 1 43 B166740A X BOLT M I OIL-SEAL CLUTCH ASSY BEARING (16003) I ELASTIC CHECK RING LA CLUTCH ASSY ME PUSHING ROD, CLUTCH J B BOLT M LA END COVER,CLUTCH LA SPRING, CLUTCH LA CENTER SLEEVE, CLUTCH LA DRIVE FRICTION DISK J OUTER FRICTION DISK A LA PRESSURE PLATE, CLUTCH I WASHER LA OUT CASE ASSEMBLY, CLUTCH 1
3 OIL PUMP/OIL FILTER O-RING LA OIL PUMP ASSY 1 3 B B SCREW M I OIL PUMP COVER LA INNER ROTOR, OIL PUMP LA OUTER ROTOR, OIL PUMP LA OIL PUMP BODY B-LA OIL PUMP GEAR ASS LA SHAFT,OIL PUMP 1 10 B B SCREW M I PRIMARY DRIVE GEAR I DISH WASHER, CLUTCH IA NUT I OIL FILTER 1 CRANKCASE 1 B166740A X BOLT M IA X HOLDER,CLIUTCH CABLE I X NUT M WASHER LA CYLINDER STUD BOLT B LA CYLINDER STUD BOLT B KA CYLINDER STUD BOLT A I CLAMP MZ BREATH TUBE NK BEARING (NK ) PIN BEARING (6006) HK BEARING (HK212810) B-ME W RIGHT CRANKCASE BLOCK TM6202Z BEARING (TM6202Z) TM6204 BEARING (TM6204) I OIL SEAL LA GASKET,CRANKCASE B-ME W LEFT CRANKCASE BLOCK I POSITION PLATE 1 21 B166740A B BOLT M B166740A X BOLT M B166740A X BOLT M I W COVER, VALVE CHAMBER O-RING I SPRING,OIL FILTER STRAINER B-I STRAINER,OIL FILTER I OIL-SEAL ME PRESSING PIN BODY UPPER PIN ME PRESSING PIN BODY SPRING B-ME ASSEMBLY, CHAIN PROTECT PLATE 1 32 B B BOLT M MA OIL AIR FILTER LA ABSORBER SLEEVE LA ABSORBER SLEEVE LA ABSORBER SLEEVE LA ABSORBER SLEEVE I GEARSHIFT SWITCH COMP B-JZ SCREW WASHER I X OIL DRAIN PLUG 1 42 B166740A X BOLT M B166740A X BOLT M I BEARING ME BREATH TUBE 1
4 CRANKSHAFT CONNECTING-ROD ASSY/PISTON A-ME PISTON RING COMP ME PISTON RING ME PISTON RING ME OIL RING ASSY ME PISTON ME PIN PISTON ME CHECK RING, PISTON PIN B-MG CRANKSHAFT CONNECTING-ROD ASSY X1P5 BEARING (63/28X1P5) MG CONNECTING ROD COMP I SEMICIRCULAR KEY X1P5 BEARING (63/28X1P5) L HUB DUMP CHAIN SPROCKET I BOLT M WASHER TRANSMISSION MECHANISM WASHER LA GEAR M JZ GEAR M I WASHER D CIRCLI φ φ LA GEAR M LA GEAR M LA TRANSMISSION MAIN SHAFT WASHER I FINAL SHAFT WASHER I GEAR I GEAR BUSH WASHER LA GEAR C I GEAR BUSH LA GEAR C LA GEAR C LA TRANSMISSION COUNTER SHAFT JZ GEAR C JZ GEAR C WASHER MA DRIVE SPROCKET I FIXING PLATE,DRIVE SPROCKET 1 25 B B BOLT M WASHER B CIRCLIP B-I GUIDE PLATE ASS I SPRING, KICK STARTING RATCHET WHEEL WASHER I STARTING RATCHET I CIRCLI φ φ WASHER I GEAR, KICK STARTER I PIVOT, KICK STARTING SHAFT I SEAT, SPRING, KICK STARTING SHAFT I RETURN SPRING, KICK STARTING SHAFT I COLLAPSIBLE WASHER ME MAIN SHAFT, TRANSMISSION ME COUTERSHAFT TRANSMISSION ME TRANSMISSION MAIN,COUNTER SHAFT I START-UP BAR COMP I KICK STARTING SHAFT ASSEMBLY 1
5 GEARSHIFT MECHANISM 1 B CIRCLIP I SPRING, GEARSHIFT PLATE I GEARSHIFT PLATE LA C GEARSHIFT SHAFT COMP I RETURN SPRING WASHER B CIRCLIP LA C GEARSHIFT LEVER COMP 1 9 B G BOLT M I GEARSHIFT SHAFT I SHAFT, GEARSHIFT FORK I RIGHT FORK, COUNTERSHAFT I CENTER FORK, MAINSHAFT I LEFT FORK, COUNTERSHAFT I B BOLT M B WASHER φ I STOPPING PLATE 1 18 B PIN ME GEARSHIFT DRUM I SPRING,LOCATING PLATE A-I LOCATING PLATE ASSY 1 22 B B BOLT M MAGNETO COMP I ROTOR ASSY,MAGNETO I STATOR ASSY,MAGNETO 1 3 B B BOLT M B B BOLT M I C BOLT M I ROTOR ASSY,MAGNETO LA ASSEMBLY, OVERRUNNING CLUTCH 1 ELECTRIC STARTING MECHANISM ME STARTING MOTOR ASSY I SHAFT,REDUCTION WASHER A-ME GEAR, REDUCTION, ME GEAR, REDUCTION, A-ME PLATE GEAR ASSY E WASHER B X BOLT M ME WASHER 1
6 ELECTRIC I IGNITION COIL I C.D.I I RECTIFIER I RELAY 1 ENVIRONMENT PROTECT MECHANISM I CONNECTING PIPE I HOOP I SEC.AIR BOX VALVE I CONNECTING PIPE I HOOP J GAS PUMP B-I IRON PIPE 1 8 B166740A X BOLT M DA PAPER GASKET LA RUBBER PIPE I CLAMP LA RUBBER PIPE I CLAMP I RUBBER PIPE I RUBBER PIPE 1 WATER COOLING SYSTEM IA CLIP IA TUBE ME TUBE IA WATER COOLER A-IA SWITCH THERMISTOR IA CLIP, WATER PIPE IA SMALL CIRCULATING FEEDING PIPE IA TUBE IA ANE WHEEL WATER PUMP BEARING (6901) ME WATER PUMP SEAL ME OIL SEAL MZ SHAFT, WATER PUMP BEARING (61900) 1 15 B CIRCLIP I SENSER,WATER COOLER B-I THERMOSTAT ASS IA THERMOSTAT COVER 1 19 B166740A X BOLT M I DUST BUSH IA WATER TANK IA PIPE IA CLIP, WATER PIPE B-IA COOLING FAN ASSY U WASHER B X SCREW M5 14 4
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