DHZ OUTLAW160R GPX z160ho Engine Parts Diagram COPYRIGHT 2010 DHZ MOTO PTY LTD

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Eleanore Perkins
5 years ago
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2 TABLE OF CONTENT CYLINDER ASSY. 1 VALVE MECHANISM 3 CRANKCASE COVER 5 CLUTCH ASSY 7 OIL PUMP 8 CRANKCASE 10 CRANKSHAFT CONNECTING-ROD ASSY/PISTON 11 TRANSMISSION MECHANISM 13 GEARSHIFT MECHANISM 17 MAGNETO COMP 19

3 CYLINDER ASSY I X NUT M WASHER G SPARK PLUG (A7TC) JE LIFTER ASSY JE W CYLINDER HEAD COMP 2 6 B166740A X BOLT M MA X STUD M B-JE W CYLINDER HEAD ASSEMBLY JE W L.COVER JE GASKET,L.COVER PE X BOLT M WASHER JE VITTA B-JE GASKET ASSEMBLY, CYLINDER HEAD PIN Page 1 of 19

4 CYLINDER ASSY B-JE ASSEMBLY, CYLINDER BLOCK 1 17 B166740A X BOLT M JE GASKET,CYLINDER BLOCK JE INLET PIPE (JQ-9L) B-JE GASKET, INLET PIPE 1 Page 2 of 19

5 VALVE MECHANISM JE CAMSHAFT PARTS JE SHAFT, VALVE ROCKER ARM D ADJUSTING NUT, VALVE CLEARANCE D ADJUSTING SCREW, VALVE CLEARANCE A-D ASSEMBLY, VALVE ROCKER ARM JE VALVE COTTER JE RETAINER, VALVE SPRING JE VALVE INNER SPRING B-I VALVE STEM SEAL ASSEMBLY JE INLET VALVE JE EXHAUST VALVE A-JE GUIDE PLATE CHAIN JE TIMING DRIVEN SPROCKET (32) B-JE ASSEMBLY, TIMING CHAIN (90) 1 15 B X BOLT M Page 3 of 19

6 VALVE MECHANISM A-JE WASHER (ALUMINIUM) JE N PIN SHAFT, GUIDE ROLLER(M ) D RETAINER, VALVE SPRING JE BAFFLE 1 20 B B BLOT M Page 4 of 19

7 CRANKCASE COVER G DIPSTICK O-RING B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M O-RING I OIL FILTER I SPRING, OIL FINE FILTER JZ W CAP, OIL FILTER 1 Page 5 of 19

CRANKCASE COVER 16 90101-10440000250 O-RING 44 2.5 1

8 CRANKCASE COVER O-RING O-RING JA X STEEL BRACKET, CLUTCH JE ASSEMBLY, RIGHT CRANKCASE COVER I SPRING, CONTROLLING ARM, CLUTCH I OIL SEAL JZ W DECORATE COVER,R.CRANKCASE COVER JZ RING B-JE W RIGHT CRANKCASE BLOCK JE GASKET,R.CRANKCASE COVER DOWEL PIN Page 6 of 19

9 CLUTCH ASSY JZ CLUTCH ASSEMBLY IZ OUT CASE ASSEMBLY, CLUTCH G SPRINE WASHER, CLUTCH (φ28 2.6) G FIXING RING, CLUTCH JA PRESSURE PLATE, CLUTCH I FRICTION PLATE, DRIVE, CLUTCH JA FRICTION PLATE, DRIVEN, CLUTCH JA CENTER SLEEVE, CLUTCH JE SPRING, CLUTCH G THRUST WASHER G NUT M G END COVER, CLUTCH 1 13 B B BOLT M BEARING (6000) G PUSH ROD, CLUCTH 1 Page 7 of 19

10 OIL PUMP PARTS JE OIL PUMP 1 2 B B SCREW M B B SCREW M B B BOLT M B WASHER JE COVER, OIL PUMP JE INNER ROTOR, OIL PUMP JE OUTER ROTOR, OIL PUMP JE CASE, OIL PUMP B-JE GEAR, OIL PUMP 1 11 B WASHER B PIN PIN JE SHAFT, OIL PUMP DOWEL PIN Page 8 of 19

11 OIL PUMP PARTS B-D ASSEMBLY, OIL FILTER SCREEN HZ GASKET, OIL PUMP 1 Page 9 of 19

12 CRANKCASE JE CYLINDER STUD BOLT B JE CYLINDER STUD BOLT A WASHER (ALUMINIUM) I X OIL DRAIN PLUG DOWEL PIN B-JE ASSEMBLY, RIGHT CRANKCASE JE GASKET, CRANKCASE D C CLIP, BREATHER TUBE G BREATHER PIPE (1#) B-JE ASSEMBLY, LEFT CRANKCASE 1 11 B166740A X BOLT M D X CLIP, HIGH VOLTAGE WIRE 1 13 B166740A X BOLT M B166740A X BOLT M D X CLIP, OVERFLOW PIPE 1 Page 10 of 19

13 CRANKSHAFT/PISTON/CONNECTING ROD COMP D CIRCLIP, PISTON PIN JE PIN, PISTON JE PISTON A-JE ASSEMBLY, PISTON RING JE PISTON RING (1ST) JE PISTON RING (2ND) JE ASSEMBLY, OIL RING IZ DRIVE GEAR, OIL PUMP B-JZ ASSEMBLY, CRANK SHAFT CONNECTING ROD BEARING (TM-SC04A86/P5CS ) D SEMICIRCULAR KEY JE TIMING DRIVE SPROCKETT JE CRANK SHAFT CONNECTING ROD IZ I Page 11 of 19

14 CRANKSHAFT/PISTON/CONNECTING ROD COMP G NUT 1 Page 12 of 19

15 TRANSMISSION MECHANISM JA MAINSHAFT ASSEMBLY BEARING (6001) JA PIVOT, MAINSHAFT JA MAINSHAFT 2ND SPEED GEAR D SPLINE WASHER 15.5(17.2) D CIRCLIP, MAINSHAFT GEAR JA MAINSHAFT 3RD SPEED GEAR JA MAINSHAFT 4TH SPEED GEAR WASHER BEARING (6203) IZ STARTING GEAR JA ASSEMBLY, COUNTERSHAFT 1 13 B B BOLT M D LOCATING PLATE G DRIVE SPROCKET (428.15) 1 Page 13 of 19

16 TRANSMISSION MECHANISM D OIL SEAL JA PIVOT, COUNTERSHAFT D COUNTERSHAFT 1ST SPEED GEAR D SLEEVE, COUNTERSHAFT GEAR D SPLINE WASHER15.5(17.2) D COUNTERSHAFT 2ND SPEED GEAR JA COUNTERSHAFT 3RD SPEED GEAR CIRCLIP JA COUNTERSHAFT 4TH SPEED GEAR C WASHER SKF BEARING (6002SKF) N WASHER IZ IDLE GEAR, COUNTERSHAFT STARTING WASHER B CIRCLIP 15 1 Page 14 of 19

17 TRANSMISSION MECHANISM IZ PIVOT, KICK STARTING SHAFT WASHER D CHECK RING φ φ WASHER IZ SEAT, SPRING, KICK STARTING SHAFT IZ RETURN SPRING, KICK STARTING SHAFT D ASSEMBLY, COUNTERSHAFT D CIRCLIP φ φ D SEAT, RATCHET WHEEL D SPRING, KICK STARTING RATCHET WHEEL IZ RATCHET WHEEL, KICK STARTER WASHER IZ GEAR, KICK STARTER WASHER B B BOLT M Page 15 of 19

18 TRANSMISSION MECHANISM IZ GUIDE PLATE, RATCHET WHEEL IZ KICK STARTING SHAFT ASSEMBLY 1 Page 16 of 19

19 GEARSHIFT MECHANISM A-H LOCATING PLATE UNIT G SPRING, LOCATING PLATE JE ASSEMBLY, GEARSHIFT DRUM 1 4 B B BOLT M D STOPPING PLATE PIN, GEARSHIFT DRUM D GUIDE PIN D CLIP, SPRING D GEARSHIFT FORK JE GEARSHIFT DRUM G CONTACT, GEAR INDICATION G C SCREW G GEARSHIFT SWITCH PRESSING PLATE 1 14 B B SCREW M D SPRING, GEARSHIFT LEVER TENSION 1 Page 17 of 19

20 GEARSHIFT MECHANISM D GEARSHIFT SHAFT D BUSH D RETURN SPRING, GEARSHIFT LEVER D ASSEMBLY, GEARSHIFT LEVER D BOLT M D OIL SEAL Page 18 of 19

21 MAGNETO COMP O-RING O-RING IZ STATOR ASSEMBLY, MAGNETO 1 4 B B SCREW M IZ ROTOR ASSEMBLY, MAGNETO D X NUT 1 Page 19 of 19

E-1 CYLINDER HEAD ASSY NO. (PART CODE) (DESCRIPTION) QTY REMARK

E-1 CYLINDER HEAD ASSY NO. (PART CODE) (DESCRIPTION) QTY REMARK E-1 CYLINDER HEAD ASSY 1 112-ME-00000W COVER, VALVE CHAMBER 1 2 90104-ME-0000 RING 2 3 B1667A060070X BOLT M6 4 4 B1667A060070X BOLT M6 2 5 B1667A060070X BOLT M6 4 6 B1667A06006070X BOLT M6 60 2 7 9-806515100