Solar Power Injector. Parts List. For A Complete Pump As Shown 3/ SS 1/ SS 3/ SS 1/ SS 3/ SS

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2 2000 Solar Power Injector 10 9 For A Complete Pump As Shown 3/ SS 1/ SS 3/ SS 1/ SS 3/ SS Parts List Item # Part# Description Series Solar Injector 2 S-1212 Electric Motor 3 SP-0001B Power Box Solar Base 4 SP-005W 5 -Way Base 5 SP-0100 Solar Injector Stand 6 SP-0010BF Battery Box Holder Component 7 S-0200 Solar Battery Box 8 SP-0010 Battery (located inside battery box) 9 SP-0003W 3-Way 10 S Watt Industrial Solar Panel USA 11 S-0010F.4 3 1/4 Bolt for Battery Holder * Flomore Does Not Warrant Batteries or Electric Motors Note: Solar Panel Must Always Face South Solar Power Injector with Double Battery

3 2000 Solar Power Injector / Timer Options For A Complete Pump As Shown 3/ SS.70 1/ SS.70 3/ SS.70 1/ SS.70 3/ SS.70 7,8,9 or 10 1 SS2 - Smart Timer The Smart Stroke Timer / Temperature controller is an easy to operate and reliable controller for the Flomore pump. The timer is designed to automatically deactivate the pump in the event that the supply of voltage drops below 9.5 VDC to prevent damage to the motor. The timer will record each deactivation and reactivate when voltage returns to appropriate level. 6 SS3 - Basic Timer 5 4 2,3 Solar Power Injector with Frame Parts List Item # Part# Description 1 S Watt Industrial Solar Panel USA 2 S-1212 Electric Motor 3 S-1212C Electric Motor Cover 4 SP-0001B Power Box Solar Base Series Solar Injector 6 SP-0100 Solar Injector Frame 7 S-0200 Solar Battery Box 8 SP-0010 Battery (located inside Battery Box) 9 SS2 Smart Stroke Timer (located inside Battery Box) 10 SS3 Basic Timer 3

4 2000 Solar Power Injector The 2000 Solar Pump Series is available in single or double head for injecting higher volumes or two chemicals at separate injection rates. 5 5 It offers an assortment of plunger sizes, and when combined with Smart Stroke pump controller, it will allow you to precisely control your injection rates. The 2000 Series combines innovative pump design with the power of solar energy to produce an environmentally friendly, maintenance free pumping solution made to last , 17, 18 4 Parts List Item Part # # 3/16 1/4 3/8 1/2 3/4 # Reqd. Description Material Ductile Iron 1 Solar Injector 204SS 201SS 203SS 205SS 206SS Stainless Steel 1 N/A S-1578 S-1579 S-1580 S-0335 Ductile Iron 1 Head Assembly S-2041 S-1582 S-1583 S-1584 S-0337 Stainless Steel 2 S Solar Pump Body Aluminum 3 SP-0001B 1 Power Box Solar Base Galv. Steel 4 SP-0001S 1 Power Box Viewing Sheild Acrylic 5 SP-0001G 1 Solar Guide Body 1018 Nickel Plate 6 SP Power Hub Bearing Bolt Steel 7 SP-0002B USA 1 Solar Power Hub Bearings 8 SP Power Hub Bearing Washer Steel 9 SP Power Hub Less Bearing Aluminum 10 SP-0002CF USA 1 Power Hub Bearing 11 SP Crosshead w/bolts 1018 Carbon Steel 12 SP Crosshead Bolt Steel 13 SP-0001GR 1 Guide Rod 17-4 Stainless Steel 14 SP Power Hub Set Screw Steel 15 SP Motor Mounting Bolt Steel 16 S Carriage Bolt Steel 17 S Nylon Lock Nut Steel 18 A Flat Washer Steel * Head Assembly comes with Buna-N Packing and Viton & Buna O Rings 4 * Item numbers 6-14 carry over to Solar Injector on next page.

5 Components Patent Pending 11 8 Power Hub Item # Part # Description Material 1 A-2577 Thumb Screw Steel 2 A-0960 Lid Steel 3 A-0172 Name Plate Aluminum 4 A-0171 Escutcheon Pin Brass 5 Cross Head Standard Box Assembly SP SP Rod (not shown) Clips (not shown) Steel 6 S-0091 Box Assembly Aluminum 7 A-0138 Drain Plug Iron A-0675 Stainless Steel & A-0676 Brass Line Check Item # Part # # Reqd. Description Material 1 A Inlet Body Brass A Inlet Body 303 Stainless Steel 2 A Washer 304 Stainless Steel 3 A O Ring Buna-N A O Ring Viton 4 A ⅜" Ball 316 Stainless Steel 5 A Spring Steel 6 A Outlet Body Brass A Outlet Body 303 Stainless Steel * Recommended Spare Parts **A-0675 Only ***A-0676 Only 5

6 Injector Head ¼ *Recommended Spare Parts Drain ¼ Note: Drip Ring moves with the Plunger. Item Part # # /16 ¼ ⅜ ½ # Reqd. Description Material S-1578 S-1579 S Ductile Iron with Stainless Steel Trim Head Assembly S-2041 S-1582 S-1583 S All Stainless Steel 1 A-4027 A Priming Valve 303 Stainless Steel *2 B Top Seat Assembly 303 Stainless Steel *3 A O Ring Buna-N 4 A Ball Check Spring 316 Stainless Steel 5 A Top Bushing 302 Stainless Steel 6 A ⅜ Large Top Ball 316 Stainless Steel 7 A Yoke Lock Nut Brass *8 A-3969 A-1461 A-1456 A Plunger Packing Set Buna-N 9 C Yoke Cover 303 Stainless Steel 10 A Plunger Packing Gland Nut 303 Stainless Steel *11 SHP-1875 SHP-0025 SHP-0375 SHP Plunger 17-4 ph Stainless Steel 12 B Yoke Malleable Iron 13 A Plunger Wiper Ring Buna-N 14 A Belleville Washer 302 Stainless Steel 15 A Yoke Packing Nut Brass 16 SP-0275 SP-0276 SP-0272 Ductile Iron 1 Body C-2040 C-0291 C-0425 C-0349 Stainless Steel 17 A ¼ Small Top Ball 316 Stainless Steel *18 B-1216 B Bottom Seat 303 Stainless Steel *19 A ⅜ Suction Ball 316 Stainless Steel 20 A-4332 A-1463 A-0957 A Plunger Packing Gland 303 Stainless Steel 22 A Yoke Packing Set Buna-N 23 A Plunger Oiler Felt *Alternate Components Availiable (see table above) Alternate Construction Item # Part # Description Material 2 Top Seat Assembly A Stainless (Metal-to-Metal) Steel B-0843 Top Seat Assembly (Viton) 3 A-2580 O Ring Viton A Viton /16 Plunger Packing A-3966 Teflon A-4102 Viton A-1642 ¼ Plunger Packing Teflon A-2295 Hard 8 A-4101 Viton A-1234 ⅜ Plunger Packing Teflon A-1875 Hard A-4103 Viton A-1012 ½ Plunger Packing Teflon A-1874 Hard S-1298-C 3/16 Ceramic Plunger S-1175-C ¼ Ceramic Plunger S-1176-C ⅜ Ceramic Plunger S-1177-C ½ Ceramic Plunger A-0771 Bottom Seat Assembly (Metal-to-Metal) B-0844 Bottom Seat Assy. (Viton) 19 A-0053 ½ Ball Standard Construction Stainless Steel 316 Stainless Steel

7 3/4 Injector Head Item # Part # # Reqd. Description Material Ductile Iron with S-335 * 1 Head Assembly Stainless Steel Trim S-337 All Stainless Steel 1 SHP Plunger Armaloy ph Stainless Steel 2 A Packing Gland Nut Carbon Steel D Packing Gland Nut 303 Stainless Steel 3 A Packing Gland 303 Stainless Steel 4 A Lantern Ring 303 Stainless Steel 5 A Plunger Packing Buna-N 6 A Pipe Plug 7 A Top Bushing 303 Stainless Steel 8 A-77 1 Check Ball Spring 316 Stainless Steel 9 A Gasket 304 Stainless Steel 10 A-54 1 ⅜" Top Check Ball 316 Stainless Steel 11 B Top Check Valve Seat Assy. 303 Stainless Steel 12 C Pump Head Buna-N C Pump Head 303 Stainless Steel 13 A Ball Cage 17.4 ph Stainless Steel 14 A /2 Bottom Check Ball 316 Stainless Steel 15 A Gasket 304 Stainless Steel 16 A O'Ring Buna-N 17 B Bottom Check Ball 316 Stainless Steel 18 A Bottom Bushing 303 Stainless Steel 19 A Retainer Ring 303 Stainless Steel 20 A O Ring Buna-N 5-A A-4657, A-2988,A Packing Viton, Teflon, Hard 16-A A Viton O Ring Viton 11-A A Top Seat (Metal to Metal) 303 Stainless Steel 17-A A-51 1 Bottom Seat (Metal to Metal) 303 Stainless Steel 20-A A-2336 Viton O-Ring Viton *Recommended Spare Parts 7

8 2000 Solar Pump - 3/16 Pump Head Performance Data GALLONS PER DAY CHART DATA PER HEAD *Available In Double Head* PSI Cycles/Min. 5 Seconds 4 Seconds 3 Seconds 2 Seconds 1 Second = 2 Batteries and 1 Solar Panel = 1 Batteries and 1 Solar Panel 8 Injection rate above are for reference only and should be used as a starting point for setting daily delivery rates. Running the pump for more than 12 seconds per minute may require more than one battery and solar panel

9 2000 Solar Pump - 1/4 Pump Head Performance Data GALLONS PER DAY CHART DATA PER HEAD *Available In Double Head* PSI Cycles/Min. 5 Seconds 4 Seconds 3 Seconds 2 Seconds 1 Second = 2 Batteries and 1 Solar Panel = 1 Batteries and 1 Solar Panel Injection rate above are for reference only and should be used as a starting point for setting daily delivery rates. Running the pump for more than 12 seconds per minute may require more than one battery and solar panel 9

10 2000 Solar Pump - 3/8 Pump Head Performance Data GALLONS PER DAY CHART DATA PER HEAD *Availiable In Double Head* PSI Cycles/Min. 5 Seconds 4 Seconds 3 Seconds 2 Seconds 1 Second = 2 Batteries and 1 Solar Panel = 1 Batteries and 1 Solar Panel Injection rate above are for reference only and should be used as a starting point for setting daily delivery rates. Running the pump for more than 12 seconds per minute may require more than one battery and solar panel 10

11 2000 Solar Pump- 1/2 & 3/4 Plunger Performance Data GALLONS PER DAY CHART DATA PER HEAD *Available In Double Head* PSI Cycles/Min. 5 Seconds 4 Seconds 3 Seconds 2 Seconds 1 Second /4 Plunger Performance Data PSI Cycles/Min 5 Seconds 4 Seconds 3 Seconds 2 Seconds 1 Second = 2 Batteries and 1 Solar Panel = 1 Batteries and 1 Solar Panel Injection rate above are for reference only and should be used as a starting point for setting daily delivery rates. Running the pump for more than 12 seconds per minute may require more than one battery and solar panel 11

12 SS2 - Smart Stroke Timer The Flomore Smart Stroke Timer / Temperature Controller is designed as a reliable controller for our Flomore pump line. Incorporated in this unit is both ease of operation and reliability. See below for operating instructions for our Smart Stroke Timer / Temperature Controller V2.0. Press and release for PRIME MODE Press and hold for 3 seconds for MENU Scroll UP/DOWN Keys Power ON/OFF switch Initialization: 10-20VDC (+) Ground (-) Voltage Input Home Screen: Voltage Output Pump Ground (-) To Pump Supply (+) The HOME SCREEN will be displayed and remain on the screen until a key is pressed. The numberic values below are an example. The Cycles per minute and On time (seconds) will be displayed as set by the user. The V is the battery voltage. The ambient temperature will be displayed in Fahrenheit. You may use the arrow keys to view the current DATE/TIME, PUMP STATUS, and TEMPERATURE CONTROL settings. 12 REV: S/N: 1234 Menu Mode: The MENU MODE is used to set/change Timer, Temperature, and Date/Time parameters. From the HOME SCREEN, Press and hold the MENU/PRIME key for 3 seconds to enter MENU MODE. The following will be displayed: When this screen is displayed, you can scroll by pressing the UP/DOWN keys. These options are Timer Setup, Temp. Control, Date/Time, and EXIT. cyc/min=4 On= V 78 F SELECT: Timer Setup

13 SS2 - Smart Stroke Timer Timer Setup: If not already in MENU MODE, press and hold the PRIME/MENU button for 3 seconds. The display will show: Press ENTER. The display will show the current cycles/min setting. To change, press ENTER and use the UP/DOWN keys to adjust cycles following screen will be displayed: TIMER SETUP On sec: 0 To change the ON second value, press the ENTER key. The UP/DOWN KEY S will increase/decrease the value within the *Example: if 4 cycles per second have been selected the max ON time allowed will be 15 seconds. Temperature Control: SELECT: Timer Setup The temperature control function is designed to activate the pump when the temperature drops below a user set value. Example: 35 degrees F/ The following information will explain how to set and activate this feature. From the HOME SCREEN, press and hold the MENU/PRIME key for 3 seconds to enter MENU MODE. The following screen will be displayed: SELECT: Timer Setup SELECT: Press the DOWN key and scroll until the following screen is displayed: Temperature Once the above temperature screen is displayed, press the ENTER key to activate or deactivate the temperature setting. The display will be: *NOTE: The max allowable cycle setting is 10 cycles per minute. Any adjustment of cycles per minute automatically resets the seconds per cycle to zero. TEMP SETTINGS Temp Control: OFF To change the current temperature control status, press the ENTER key. You will now be prompted to adjust the temperature control is set to ON, the user will be prompted to set the temperature for activation. Using the UP/DOWN keys, adjust to the appropriate temperature and press ENTER when the temperature is set. This will prompt the AMBIENT TEMPERATURE screen. The following will show on your screen and is designed to adjust the ambient temperature (outside climate temperature). You may bypass this adjustment by using the down arrow keys until you reach the EXIT screen. Adj ambient Temp 48 F an ambient temperature adjustment will be required to ensure proper operation. Example: If the temp/ inside of a battery box where the unit is mounted is 48 F, while the outdoor temp. is 45 F, you will need to adjust the ambient temp. setting to 45 F. Once you make the ambient temp. Adjustments, press ENTER and you will be prompted to the EXIT screen. Press ENTER to return to MENU MODE, or press PRIME/MENU to return to the HOME screen. TEMP SETTINGS Exit To prime the pump, press/release the PRIME/MENU key. You will see the following: Press the UP/DOWN keys to increase or decrease the time by 10 seconds, which will be updated on the screen. The max. allowed prime setting is 60 seconds. Press the ENTER key to start the pump prime, once the desired time period is set. Once the ENTER key is pressed, the screen will show a time countdown to 0 and will immediately enter into the post prime mode for 15 seconds. After this period, the unit will revert back to the HOME SCREEN. SET PUMP PRIME 0 Sec PRIMING PUMP: 59 13

14 SS3 - Flomore Basic Timer Adjust. Potentiometer Frequency Duration Prime Battery Temperature 12 v.d.c. Input v.d.c. Output Main Power Fuse Power Switch Directions for Use: When power is applied and the power switch is in the UP position: the controller is ON amd running. To save battery power, the screen will go blank after a few seconds (approx. 25 sec.). All adjustments are made using the single adjustment potentiometer in combination with whichever switch is being pressed. Turn over for further instructions: 14

15 SS3 - Flomore Basic Timer Terms and Adjustments: Frequency - Adjustable from 1 to 10 ; measured in cycles per minute Duration - Adjustable from 1 to 5; measured in seconds Prime - Adjustable from 10 to 120; measure in seconds Battery - Adjustable from 9.0 to 12.5; measured in Volts Temperature - Adjustable from 0 to 50, measured in Degrees Ferinheight Low Level - The point at which functionality will cease in order to preserve battery High Temperature - When the measured temp. is above this point the controller will not operate. 1) Press and release the FREQUENCY or DURATION buttons to show that respective time on the display, as well as light up the LED next to the switch. Press and hold down either button for approximately 2 seconds. This will make the LED start flashing. At this point you may set a new value by rotating the potentiometer (located between the switches and display) 2) Press and release the PRIME button to show the amount of time that the priming function will be actuvated. Then press and hold the button for approximately 2 seconds to initiate a priming cycle. Continue holding for 4 to 5 seconds, this will start the LED flashing and allow you to change the time adjustment. NOTE: When priming cycle has started, and the button has been released, the display will count down the time and stay on while the output remains active. When the PRIME counter reached 0, the controller will revert to normal operation and the display will turn off after about 25 seconds. 3) BATTERY button: a) Press and release once to show the current voltage of the battery. b) Press and hold for 2 seconds to show the current low level NOTE: The LED next to the switch will flash at a slow rate. c) Keep holdinh an additional 2 seconds and the LED will begin flashing at a faster rate and you may adjust the low level value. 4) TEMPERATURE button: a) Press and releaseonce to show the current temperature as measured by the on board temperature sensor. b) Keep holding for approximately 2 seconds to show the current HIGH TEMPERATURE set point. NOTE: The LED next to the switch will flash at a slow rate. c) Keep holding the button and the LED will begin flashing at a faster rate and you may adjust the high temperature set point value. NOTE: Setting this value to the Max. (50 degrees F) will disable the temperature from affecting the operation of the controler. 15

16 Solar Pump Assembly INJECTOR PARTS IDENTIFICATION A Legs x 4 B 5-Way Base x 1 (w/ Pre-installed bolts x5) C Stakes x 4 D Mast Pieces x 2 (1 male, 1 female) E Battery Box Stand Back Piece x 1 F Solar Panel G Battery Box with Battery box holder H Smart Stroke Timer (In Battery Box) I Pump J Motor Cover K Battery 16

17 Solar Pump Assembly Phase 1-3 Phase 1 Base Steps to Follow: Step 1: Lay (B) on flat surface to begin base of stand. Step 2: Insert (A) into each horizontal end. Step 3: Repeat Step 2 three times. Step 4: Use wrench to tighten bolts on (B) Securing legs (A) Step 5: Use hammer and apply (C) to holes at end of (A) pieces to stabalize base to ground. Step 6: Take 1x (D) and place in (B) then slide on (E). Step 7: Take male threaded end of (D) into female threaded coupling making one mast piece. Phase 2 Battery Box Holder Steps to Follow: Step 1: Secure (F) onto (D) using pre-assembled bolt. Use wrench to tighten. Step 2: Ensure that the panel is set at roughly 51 degree angle and tighten accordingly with the preassembled bolt on crossbar attached to (F). Note: SOLAR PANEL MUST ALWAYS FACE SOUTH Phase 3 Panel Steps to Follow: Step 1: Use 3 1/4 bolts to attach (G) to (e). Step 2: Make sure battery box is fastened tightly to the battery box holder. *Note: Once installation is complete, Battery Box should spin freely on Center Mast. Tighten pre-installed bolts to secure (2) 17

18 Solar Pump Assembly Phase 4&5 Note: It is very important that you connect the negative terminals FIRST to prevent any damage to electronics. Phase 4 Battery Set Up Steps to Follow: Step 1: Make sure battery box is fastened tightly to the battery box holder. Step 2: Place (K) into battery box. Step 3: Connect the black negative cable on H) to the negative terminal of the battery (-)(K). Step 4: Connect red positive cable on (H) to the positve terminal to battery(+) (K). Aditional set up required for Double Battery pump After primary box has been set up, repeat steps 1-4 for installation of secondary box. (Dont forget to connect secondary black cable) *Note: Main box is located upper, Secondary box located lower. Phase 5 Solar Power Connection Step 5: Connect cables to the solar panel (F) and then secure loose cables with zip ties provided. 18

19 Maintenance and Troubleshooting Installation 1.Plan ahead for proper mounting, pump location is very important. Position it to provide efficient routing of suction, discharge lines and electric service. Avoid long suction lines and provide for a flooded suction line whenever possible. 2.Pump fluid line connections operate best when there is a minimum restriction to the medium flow. 3.Install the proper electrical starters and disconnect switches It is recommended that a solid mounting support be used. Take advantage of factory installed holes in the base plate for securing the pump Fluid End 3.All fluid connections both suction and discharge, should be sealed tight. Fluid end connections are 1/4 NPT The suction connection is at the bottom of the fluid end, and the discharge connection is at the top. Start Up 4.Open the priming valve on the fluid end assembly and start the pump motor 5.Allow the pump to run until a clear, bubble less stream of media comes out of the priming valve 6.Close the priming valve 7.Check the packing for proper sealing. If it leaks, stop the pump and make necessary adjustments. Installation 8.Check periodically (min once per month) and apply small amount of grease to the cam bearing and to the crosshead areas that cycle through the linear bearings Check the packing regularly. If leakage is observed, stop the pump. Make small adjustments by turning the gland nut. Restart the pump but do not over tighten the packing as this will reduce the packing life and possibly damage the plunger. 19

20 Richart Distributors, Inc. Corporate Office 3415 South I-35 Service Road Oklahoma City, OK Fax: (405) Dickinson Branch 533 East Villard Suite B Dickinson, ND (701) Fax: (701) Mike.Maresh@@flomore.com Louisiana Branch Cardon Sales Company, LLC 213 Cummings Road Broussard, LA (337) Fax: (337) bcardon@cardonsales.com Richart@flomore.com Kilgore Branch Cardon Sales Company, LLC 820 South Commerce Street Kilgore, TX (903) Fax: (903) THunt@cardonsales.com Odessa Branch Patterson Equipment Sales, Inc S. Regal Avenue Odessa, TX (432) Fax: (432) chad@pattersonequipsalesinc.com ORT SUPPORT* *WE S Committed to Excellence American Made, American Proud, Internationally Known W O U N D E D E V T E R N A 20