MODELS KA4H-UFKA24. FM-UL-cUL APPROVED RATINGS KW/BHP SPECIFICATIONS KA4H MODELS FIRE PUMP ENGINES RATED SPEED KA4H MODEL UFKA24 ITEM

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1 MODELS KA4H-UFKA24 FIRE PUMP ENGINES FM-UL-cUL APPROVED RATINGS KW/BHP KA4H MODEL RATED SPEED KA4H-UFKA = Non-Emissionized SPECIFICATIONS KA4H MODELS ITEM UFKA24 Number of Cylinders 4 Aspiration NA Rotation* CW Weight lb (kg) 874 (396) Overall Dimensions Length 42.2 (1073) X Width (809) X Height 41.1 (1044) Compression Ratio 17:1 Displacement cu. in. (l) 152 (2.5) Engine Type 4 Cycle, 4 Valves per Cylinder, In-Line Bore & Stroke in. (mm) 3.46 x 4.00 (88 x 102) Installation Drawing UD193 Wiring Diagram AC C07651 Wiring Diagram DC C Speed Interpolation Optional Abbreviations: CW Clockwise NA Naturally Aspirated *Rotation viewed from Heat Exchanger / Front of engine CERTIFIED POWER RATING Each engine is factory tested to verify power and performance. FM ENGINE RATINGS BASELINES Engines are to be used for stationary emergency standby fire pump service only. Engines are to be tested in accordance with NFPA 25. Engines are rated at standard SAE conditions of in. (752.1 mm) Hg barometer and 77 F (25 C) inlet air temperature [approximates 300 ft. (91.4 m) above sea level] by the testing laboratory (see SAE Standard J 1349). A deduction of 3 percent from engine horsepower rating at standard SAE conditions shall be made for diesel engines for each 1000 ft. (305 m) altitude above 300 ft. (91.4 m) A deduction of 1 percent from engine horsepower rating as corrected to standard SAE conditions shall be made for diesel engines for every 10 F (5.6 C) above 77 F (25 C) ambient temperature.

2 MODELS KA4H-UFKA24 FIRE PUMP ENGINES ENGINE EQUIPMENT EQUIPMENT STANDARD OPTIONAL Air Cleaner Direct Mounted, Washable, Indoor Service with Drip Shield Alternator 12V-DC, 55 Amps with Dual (2) V-Belt Drive with Guard Coupling Bare Flywheel Listed Driveshaft & Guard CDS10-SC Engine Heater 230V-AC, 1000 Watt 115V-AC,1000 Watt Exhaust Flex Connection (US Supply) Stainless Steel Flex, 3 NPT Connection Stainless Steel Flex, Clamped Connection, 3 Exhaust Flex Connection (UK Supply) Stainless Steel Flex, Clamped Connection, 2.5 Stainless Steel Flex, Clamped Connection, 3 Exhaust Protection Metal Guard Flywheel Housing SAE #4 Flywheel Power Take Off 7.5 Industrial Flywheel Connection Fuel Connections Fire Resistant, Flexible, USA Coast Guard Approved, Supply and Return Lines Fuel Filter Primary Fuel Injection System Direct Injection, Rotary Pump Fuel Solenoid 12V-DC Energized to Stop Governor, Speed Variable Speed, Mechanical Heat Exchanger Tube and Shell Type, 60 PSI (4 BAR), BSP(F) Connections Sea/Salt Water Compatible Instrument Panel Tachometer, Hourmeter, Water Temperature, Oil Pressure and Two (2) Voltmeters, Front Opening Junction Box Integral with Instrument Panel; For DC Wiring Interconnection to Engine Controller Lube Oil Cooler Engine Water Cooled, Plate Type Lube Oil Filter Full Flow with By-Pass Valve Lube Oil Pump Gear Driven, Lobe Type Manual Start Control On Instrument Panel with Control Position Warning Light Overspeed Control Electronic with Reset and Test on Instrument Panel Raw Water Solenoid Operation Automatic from Fire Pump Controller and from Engine Instrument Panel Run Stop Control On Instrument Panel with Control Position Warning Light Starters One (1) 12V-DC with Two (2) Manual Start Contactors Throttle Control Water Pump Adjustable Speed Control, Tamper Proof Centrifugal Type, Dual (2) V-Belt Drive with Guard Abbreviations: DC Direct Current, AC Alternating Current, SAE Society of Automotive Engineers, BSP(F) British Standard Pipe Thread (Female) Fire Protection Products, Inc. 100 Progress Place, Cincinnati, Ohio United States of America Tel (FIRE)3473 Fax UK, Ltd. Grange Works, Lomond Rd., Coatbridge, ML5-2NN United Kingdom Tel Fax C revb 11APR17 Specifications and information contained in this brochure subject to change without notice..

3 35 FIRE PUMP MODEL: KA4H-UFKA24 Heat Exchanger Naturally Aspirated 2.5L 4 Cylinder (45) 33.5 (45) RESTRICTED: ENGINE SPEED - RPM USE ONLY FOR STAND-BY FIRE PUMP APPLICATIONS ENGINE PERFORMANCE: STANDARD CONDITIONS: (SAE J1349, ISO 3046) 77 F (25 C) AIR INLET TEMPERATURE IN. (751.1MM) HG BAROMETRIC PRESSURE #2 DIESEL FUEL (SEE C13940) ALEX CRISTOFARO 02JUN15 THIS DRAWING AND THE IN- FORMATION HEREIN ARE OUR PROPERTY AND MAY BE USED BY OTHER ONLY AS AUTHORIZED BY US. UNPUBLISHED -- ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS. NAMEPLATE kw (MAXIMUM PUMP LOAD) CREATED DRAWING NO. DATE CREATED 06/02/15 ENGINE MODEL KA4H-UFKA24 U REV A

4 KA4H-UFKA24 INSTALLATION & OPERATION DATA (I&O Data) UK Produced Basic Engine Description Engine Manufacturer Clarke Ignition Type Compression (Diesel) Number of Cylinders 4 Bore and Stroke - mm (in) 87.9 (3.46) X 102 (4) Displacement - L (in³) 2.5 (152) Compression Ratio 17:1 Valves per cylinder Intake 2 Exhaust 2 Combustion System Direct Injection Engine Type In-Line, 4 Stroke Cycle Fuel Management Control Mechanical, Rotary Pump Firing Order (CW Rotation) Aspiration Natural Charge Air Cooling Type None Rotation, viewed from front of engine, Clockwise (CW) Standard Engine Crankcase Vent System Open Installation Drawing UD193 Weight - kg (lb) 339 (748) Power Rating Nameplate Power - HP (kw) [1] 45 (33.5) 45 (33.5) Cooling System - [U051323] Engine Coolant Heat - kw (Btu/sec) 68.7 (65.1) 61.6 (58.4) Engine Radiated Heat - kw (Btu/sec) 6.3 (6) 6.3 (6) Heat Exchanger Minimum Flow 15 C (60 F) Raw H L/min (gal/min) 15.1 (4) 20.1 (5.3) 37 C (100 F) Raw H L/min (gal/min) 15.1 (4) 20.1 (5.3) Heat Exchanger Maximum Cooling Raw Water Inlet Pressure - bar (psi) 4.1 (60) Flow - L/min (gal/min) 98.4 (26) Typical Engine H 2 0 Operating Temp - C ( F) 82.2 (180) (195) Thermostat Start to Open - C ( F) 78.9 (174) Fully Opened - C ( F) 93.9 (201) Engine Coolant Capacity - L (qt) 9.5 (10) Coolant Pressure Cap - kpa (lb/in²) 110 (16) Maximum Engine Coolant Temperature - C ( F) 93.3 (200) Minimum Engine Coolant Temperature - C ( F) 71.1 (160) High Coolant Temp Alarm Switch - C ( F) 96.1 (205) Electric System - DC Standard Optional System Voltage (Nominal) 12 Battery Capacity for Ambients Above 0 C (32 F) Voltage (Nominal) 12 {C07633} 12 Qty. Per Battery Bank 1 SAE size per J537 8D -18 C (0 F) 1400 Reserve Capacity - Minutes 430 Battery Cable Circuit, Max Resistance - ohm Battery Cable Minimum Size 0-3.1m Circuit Length [2] m-4.1m Circuit Length [2] m-5.1m Circuit Length [2] 000 Charging Alternator Maximum Output - Amp, 55 {C072512} Starter Cranking Amps, Rolling C (60 F) 230 {C072511} NOTE: This engine is intended for indoor installation or in a weatherproof enclosure. 1 Derate 3% per every 1000 ft. [304.8 m] above 300 ft. [91.4 m] and derate 1% for every 10 F [5.55 C] above 77 [25 C]. 2 Positive and Negative Cables Combined Length. Page 1 of 2

5 KA4H-UFKA24 INSTALLATION & OPERATION DATA (I&O Data) UK Produced Exhaust System (Single Exhaust Outlet) Exhaust Flow - m³/min (ft.³/min) 11.1 (392) 12.2 (432) Exhaust Temperature - C ( F) 635 (1175) 666 (1230) Maximum Allowable Back Pressure - kpa (in H 2 0) 8.7 (35) 8.7 (35) Minimum Exhaust Pipe Dia. - mm (in) [3] 63.5 (2.5) UK 63.5 (2.5) UK 76.2 (3) US 76.2 (3) US Fuel System Fuel Consumption - L/hr (gal/hr) 12.1 (3.2) 12.9 (3.4) Fuel Return - L/hr (gal/hr) Fuel Supply - L/hr (gal/hr) Fuel Pressure - kpa (lb/in²) 55.2 (8) (12) Minimum Line Size - Supply - in..50 Schedule 40 Steel Pipe Pipe Outer Diameter - mm (in) 21.5 (0.848) Minimum Line Size - Return - in..375 Schedule 40 Steel Pipe Pipe Outer Diameter - mm (in) 17.1 (0.675) Maximum Allowable Fuel Pump Suction Lift with clean Filter - mh 2 0 (in H 2 0) 0 (0) Maximum Allowable Fuel Head above Fuel pump, Supply or Return - m (ft) 4.9 (16) Fuel Filter Micron Size 5 Heater System Standard Optional Engine Coolant Heater Wattage (Nominal) Voltage - AC, 1 Phase 230 (+5%, -10%) 115 (+5%, -10%) Part Number {C122192} {C122188} Air System Combustion Air Flow - m³/min (ft.³/min) 3.3 (118) 3.6 (128) Air Cleaner Standard Optional Part Number {C031261} Type Indoor Service Only with shield Cleaning method Washable Dirty Air Cleaner - kpa (in H 2 0) 3.7 (15) Clean Air Cleaner - kpa (in H 2 0) 1 (4) Maximum Allowable Temperature - C ( F) 54.4 (130) Lubrication System Oil Pressure - normal - kpa (lb/in²) 228 (33) (37) Low Oil Pressure Alarm Switch - kpa (lb/in²) 138 (20) In Pan Oil Temperature - C ( F) 104 (220) (250) Total Oil Capacity with Filter - L (qt) 11 (11.6) Lube Oil Heater Optional Optional Wattage (Nominal) Voltage 240V (+5%, -10%) 120V (+5%, -10%) Part Number C04431 C04430 Performance BMEP - kpa (lb/in²) 579 (84) 538 (78) Piston Speed - m/min (ft/min) 569 (1867) 610 (2000) Mechanical Noise - 1m Consult Factory Power Curve U Minimum Exhaust Pipe Diameter is based on: 15 feet of pipe, one 90 elbow, and one Industrial silencer. A Back-pressure flow analysis must be performed on the actual field installed exhaust system to assure engine maximum allowable back pressure is not exceeded. See Exhaust Sizing Calculator on { } indicates component reference part number. Page 2 of 2 U Rev F DSP 28NOV17

6 Emissions Data Not Available Note: Emissions data is not available for the following engines series: KA4H, CJ4H, DP6H, DQ6H, DR8H, DS0H, DS0R and DT2H, JU6H-UFAA/KAPG,, JU6H-UFAA/KAQ8, JU6H-UFAA/KAS0, JU6R-UFAA/KAPF, JU6R- UFAA/ /KAQ7, JU6R-UFAA/KAS9, JW6H-UF FAA60 For installations requiring emissionss requirements please look to use the following series engines: JU4H/R, JU6H/R, JW6H, and JX6H C RevFF

7 CLARKE Fire Protection Products KA4H ENGINE MODELS ENGINE MATERIALS AND CONSTRUCTION Air Cleaner Type Indoor Usage Only Oiled Fabric Pleats Material..... Surgical Cotton Aluminum Mesh Air Cleaner - Optional Type. Canister Material Pleated Paper Housing.. Enclosed Camshaft Material.... Cast iron - chill hardened Location In Block Drive... Spur gear Type of Cam..... Ground Coolant Pump Type Centrifugal Drive V belt Coolant Thermostat Type Non blocking Qty 1 Cooling Loop (Galvanized) Tees, Elbows, Pipe Galvanized Steel Ball Valves Brass ASTM B 124, Solenoid Valve Brass Pressure Regulator Bronze Strainer Cast Iron Cooling Loop (Sea Water) Tees, Elbows, Pipe 316 Stainless Steel Ball Valves 316 Stainless Steel Solenoid Valve 316 Stainless Steel Pressure Regulator/Strainer Cast Brass ASTM B176 C87800 Cylinder Block Type Bedplate and upper block with non siamese cylinders Material Unalloyed grey iron Cylinder Head Type.. Slab 4 valve Material. Unalloyed grey iron Fuel Pump Type Electric Heat Exchanger (UK) Type Tube & Shell Materials Tube & Headers Copper Shell... Aluminum End Caps.. Cast Iron Injection Pump Type.. Rotary Drive Gear Lubrication Cooler Type None Lubrication Pump Type Gear Drive Gear Main Bearings Type Precision half shells Material Steel Backed - aluminium lined Piston Type: Without reinforced top ring groove Material: Aluminium alloy Cooling: None Cooling Loop (316SS) Piston Pin Tees, Elbows, Pipe 316 Stainless Steel Type Full floating - offset Ball Valves 316 Stainless Steel Solenoid Valve 316 Stainless Steel Piston Rings Pressure Regulator/Strainer 316 Stainless Steel Number/Piston 3 Top Rectangular ring Connecting Rod Second Taper faced Napier ring Type I-Beam Third Slotted oil control ring Material Forged steel with coil expander Valves Crank Pin Bearings Type.. Poppet Type Precision half shell Arrangement Overhead valve Number 1 pair per cylinder Number/Cylinder 2 Intake Material Steel Backed - aluminium lined 2 Exhaust Operating Mechanism Mechanical rocker arm Crankshaft Type of Lifter.. Flat tappet Material Spheroidal graphite cast iron Valve Seat Insert Replaceable Type of Balance Static and dynamic C JAN16

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