Roketa GK-19 (KTB-250W) (L5C)

Transcription

1 Roketa GK-19 (KTB-250W) (L5C) Combined Owner s Manual, Assembly Instructions, And Parts Manual

2 SERIES OF-ROAD KART USER S MANUAL Dear Sir or Madam, Thank you very much for your choice of this Off-road Kart. This Off-road Kart is manufactured according to the full survey of market demand. We hope that it will bring you driving pleasure. Please read the manual carefully before driving because it will help you learn the basic knowledge of structure, function, operation and maintenance of the Kart, which will be of great help for you to keep it in good condition and drive more safely. The materials and pictures provided in the Manual is the latest information made according to the newest products. There possibly are differences between the contents in the manual and the actual situation of Kart as a result of the improvement or changes of the products But the user has to operate by the real situation. The producer preserves the rights revision of the Manual at any time, with no further information or notice. No one can copy, quote or print any part of the Manual without permission from the producer. Please contact the dealers if you have any problems about the kart s operation and maintenance.

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4 Contents 1. Brief Introduction to Off-road Kart 2. Main Technical Parameter Table 3. Vehicle Assemblage 4. Important Events and Safety 5. Components and Operation Introduction 6. How to Drive Off-road Kart Properly 7. Maintenance of Off-road Kart 8. Schematic Diagram 9. Assembly Instructions 10. Parts Manual a. Frame Assembly b. Wiring Assembly c. Engine Assembly d. Rear Wheel Assembly e. Front Wheel Assembly f. Steering Assembly g. Seat Assembly h. Rear Axle Assembly

5 1. Brief Introduction to Off-road Kart 1.1 Brief Introduction 1 Head Light 2. Main Guard Pole 3. Reverse Gear Device 4. Control Panel 5. Steer Wheel and Steer Pole 6. Rear view mirror 7.Seat 8.Oil Tank 9.Radiator 10. Rear Basket 11 Rear Braking Light 12. Water jug 13. Engine Assembly 14 Rear Frame 15 Rear Wheel 16. Rear Shock Absorber 17. Battery 18. Rear bracket 19. Hand Brake The shape of this Off-road Kart for leisure and entertainment is new and unique. The frame is welded with excellent steel pipe, which is high in structural strength with reliable safety. Front independent suspension, which is comfortable and is of great help to prolong the life of the components of the whole vehicle. Front wheel and rear axle fluid power disk brake is adopted, which has a good effect and easy and soft operation. This type of karts has taken 250 cc engine with high efficiency and low oil consumption. The electrical system is simple and reliable as well, which is a leisure and entertainment vehicle based on good function. Stepless speed changing engines are adopted in the vehicle, better and convenient customer in energy usage.

6 1.2 Engine and Frame Identification Numbers Engine Identification Number: Please remember Engine Identification Number for the check when necessary. The location of Engine Identification Number is at the right side of the engine transmission shell. Frame Identification Number: Frame Identification Number is the unique number for all the vehicles and please make a record for the check when necessary. It is on the framework under the seat. 2. Main Technical Parameter Table Item Parameters External LxWxH (mm) 2220*1390x1440 Dimension Axle Base (mm) 1580 Weight Dry Weight (Kg) 268 Loading Capacity 2 person Engine Type Single Cylinder, Four Strokes, Liquid Cooling Exhaust (ml) 250 Form of Speed Changing Power Highest Speed (km/h) 70 stepless speed changing (with back gear) Tire Type/Air Pressure Front Type/Air Pressure Rear 19* P.S.I 22* P.S.I Electrical System Battery 12V 9Ah Safety Fuse 15A Capacity Oil tank(l) 6.0

7 3. Vehicle Assemblage 1. Take off the front and rear fixing poles by using wrench. 2. Take out Steer Wheel and 6 pan head cruciform slot screws (M6x12) from the plastic bags and install Steer Wheel on the Steer Wheel fixing base (pay attention to the place of Steer Wheel, put the front turning wheels parallel to the rear wheels, let Steer Wheel with 3 strips up face the rear). Fasten the screw and put on the cover of Steer Wheel. 3. Put the Protective small plastic jacket into the pipe (diameter: Φ25) of goods shelf, put the screw bolt backings into the hexangular flange face screws (M8x60) and then fix the goods shelf with the backing screw. 4. Put the protective large plastic jacket into the pipe (diameter: Φ32) of goods shelf, put the screw bolt backings into the hexangular flange face screws (M8x60) and then fix the protective pipes with the backing screw. 5. Take the oil tank from the box and fix on the oil output mouth. Fix Oil Tank on the supporter by 4 hexangular flange face screws (M8x25). Put one end of nonburning rubber oil-input pipe into the oil-output mouth. Take off the dust-free cover on the mouth of the Carburetor, put the other end to the input oil mouth on the Carburetor. 6. Take out the hexangular screws (M8x40) and non-metal hexangular locker screw nuts from the bag and fix the seat. 7. Loosen the screw nuts and plugs on the wire poles and connect the negative pole to the same place of the battery (attention: the negative pole connect to the positive pole of the battery, black wire connects to the negative pole of the battery). Tighten the screws. 8. Plug in the joints of the rear lights (2.8 series, 3 holes). Check and make sure that every screw is tight and then you can use the kart.

8 4. Important Events and Safety This Off-road Kart is more than a toy and it will cause danger if driving improperly. Please abide by the following suggestions strictly to avoid the injury.! You mustn t drive at an excessive speed. You must control the speed properly according to the road situation, the field of vision, your driving experiences and your operating conditions.! You must drive with defined number of passengers and loading capacity, with no over-loading driving.! Keep a proper gap with the other vehicles to avoid collision.! Please examine the off-road kart before driving, making sure that it is in the condition that safe driving can be obtained. You can inspect according to the process and maintenance specified in the Manual and the explanation attached to the components, making sure that all the joints are tightened and safe.! Before starting the engine, you must make sure that the driver is on the seat and the vehicle is in the controllable state.! The vehicle is designed to carry one person, please don t pick up other passengers.! You must put your hands on Steer Wheel all the time when driving and make sure that the running direction is under your control.! The kart should not be overloaded with passengers.! You must abide by the operating procedures and methods when turning the vehicle.! You must practice the low-speed turning before you conduct the high-speed operation Please don t turn at an excessive speed.! You must do warming-up exercises before driving the vehicle.! Please read the Manual and all the warning notes carefully before driving and operate by following strictly the procedures and methods.! You mustn't drive the vehicle on the street, driveway or sidewalk.! You mustn't drive off-road kart under the influence of drink or anesthesia agents because this will badly reduce you judging ability and cause serious injury and even death.

9 ! You must drive on the slippery and steep road after mastering the skills of driving for it is dangerous to do so. Attention: driving on the slippery, broken stone or soft road will prolong the braking distance.! You must drive on the strange road slowly and carefully.! You must learn how to drive off-road kart in a proper way and a qualified training coach is a necessity. The driver must be more than 16 years old and of adequate understanding, intelligence and judging ability for controlling the driving safely.! You must add petrol to the oil tank before you drive it for the first time. If it is twostroke engine, you must add the petrol with proper quantity of engine oil and the ratio of petrol and engine oil is 25:1. If it is four-stroke engine, you must add the engine oil in time according to the requirement of the engine. Attention: please don't add the fuel when the engine is in operation or it is hot You must keep the source of heat and the flame away from the oil tank.! You must adopt the tires of size and type defined in the Manual and keep the tire at the defined air pressure. The proper air pressure can ensure the reliable braking and turning.! Please don t change the position and the state of the components or add any attachments at your will.! You mustn t operate the engine in a closed environment because end gas from it will be dangerous to life.! It is dangerous for any parts of body or clothes to touch the engine, noise deadener or any other revolving parts. Please keep away from them.! You must follow the local suggestions and rules to drive the mini off-road kart in helmet and protection clothes.! You must fasten the seat belt when driving, with no hand, foot or head exposing outside of the vehicle.! You must follow the rules and the regulations of the sports ground or the local authorities when driving for pleasure.! Please don't drive the vehicle if your body dimension or health status are not suitable.! Please keep the vehicle far away from the resource of heat and fire if you store it for a short time. Please empty the petrol in the oil tank if you store it for a long time. Please store the Manual properly for the necessary usage.! Certain experiences are required to repair and maintenance the vehicle and all the actions of its kind must be done under the safe conditions.

10 5. Components and Operation Introduction 5.1 Location of Components See Picture Operation of Components " Steer Wheel Steer Wheel is used to control the direction of the off-road kart and the kart will turn right or left according to the corresponding operation. " Braking Pedal Braking Pedal is operated by left foot. It will work when step hard forward and the off-road kart will slow down. " Gas Pedal Gas Pedal is operated by right foot. It will accelerate when step hard forward and slow down otherwise.

11 Gear-engaging Device If there is gear-engaging device in your kart, you must make clear the function and operating ways of each gear so that you can avoid the danger arising from the unexpected running. The back gear device for this kart is located at the right and lower part of Steer Wheel. The gear-operating ways for the engine are as follows: Move the handle backward and locate the gear pole at the back gear, the kart will go backward.

12 Control Panel (Ignition Key and Blanket Switch) Ignition Key Turn the Ignition Key clockwise to the first gear and Braking Indicator will be on. Engine-start: Electric Start (Ignition Key is on Control Panel) > you can start the engine by turning Ignition Key clockwise to the second gear. Blanket Switch If you want to stop the engine, you can press the red Blanket Switch until it stops.

13 Signal Lamp When the engine system over hot the signal lamp will shine and the buzzer will noise. Turning Lamp Switch Light Switch Horn Switch The horn will be switched on if pressed and off if loosened. Seat You can adjust the location of Seat by moving the hand lever under the cushion. You can move the hand lever right, and then move to the place necessary and loosen the hand lever. Attention: please resume the location of the hand lever. Fuel Tank (Cover) There is a blowhole on Fuel Tank Cover, which should not be blocked. The capacity of Fuel Tank is 6.0 L. Please don't add the petrol no more than the neck bottom of fuel feeding mouth when adding. You must fasten Fuel Tank Cover after finishing adding petrol. Hand Brake The hand brake of this kart is located between the two seats. The kart will be braked if you pull upward the hand brake when stopped and will be loosened if you put down the brake.

14 6. How to Drive the Off-road Kart Properly! Special Attention: 1. The petrol in the fuel tank and cooling liquid in the radiator have been emptied for the safe transportation. Before starting, please add petrol and cooling liquid to the defined place. 2. The kart has gear system and you must put the gear into neutral till the indicator is on (the gear indicator is in front of the frame) before starting the engine and then run the kart with the necessary gear 6.1 Preparations before Driving Such preparations are necessary as receiving the proper training and guidance, checking your off-road kart and making sure that it is in good condition and learning the rules of driving safely You must put on the protecting equipment, such as helmet and long-sleeve clothes. 6.2 Vehicle Check before Driving It is necessary for you to spend few minutes on checking your off-road kart before driving so that you can save time and keep safe in the long-way driving. This include the following items: a. Adding of engine oil If you use it for the first time, you must add petrol and cooling liquid in it and check engine oil. You must add oil to the engine in time according to the using requirement and the engine oil number is: SAE15W-40/SF. In crankcase is 1L, in gear case is 0.18L. b. Quantity of Petrol You must add petrol in time if the quantity of petrol is not adequate so that it will not break down on the way You should check the leakage of Oil Tank The petrol number is 90.

15 c. Adding of cooling liquid When you use it for the first time or when the cooling liquid is not enough, you must add cooling liquid to the radiator. The cooling liquid must be mixed by a specific ratio. It is 60% water and 40% coolant in summer, 50%:50% in winter. The water must be distilled water or boiled water. The volume of cooling liquid is 1.42L.You should be careful and slow to open the cover of radiator when adding cooling liquid for the water maybe is hot. Attention: Before starting the engine, the radiatormust be checked to be full of the cooling liquid and you must add if it is not enough. You must add the cooling liquid according to the follow steps if there is no cooling liquid. 1. Get off the cover of the radiator, loosen the lathe dog of heat water pipe that connecting the carburetion and radiator, get off the pipe. 2. Prepare the cooling liquid according to the ration required, add the cooling liquid, until you can see cooling liquid in the water pipe connecting the carburetor and the radiator, put on the carburetor rubber pipe and the lathe dog. 3. Start the engine and operate for 2-3 minutes, add the cooling liquid to the radiator, and tighten the cover of it. 4. Pull out the water jug cover, add the cooling liquid to the water jug until the surface is between UPPER" and "LOWER", recover the cover. Warning: To avoid being scalded, the radiator cover is forbidden to loosen when the engine is hot. Note: cooling liquid must be antirust and resisting frostbite.

16 d. Brake Please check the operation of the brake and adjustthe free path when necessary. e. Tires You should check the tightness of the screw bolt and screw nut, the state and the air pressure of the tires to see if it is suitable to drive. f. Accelerator Please check the accelerator if it can move freely and if it can resume its position. g. Ignition Key and Blanket Switch Please check the joints and plugs if they are tight and work properly. h. Screw Bolt, Screw Nut, Fastener Please check the wheel axles to see if the screw bolts are tight and to see if the other screw bolts and screw nuts are tight and reliable. You must make sure that the screw bolts of Steer Wheel is tight and reliable and the front wheels turn in the same direction of Steer Wheel freely. i. The Lower Part of Vehicle and Exhaust System Please check and clear the dust, plants and the other foreign substances that will possibly cause fire or wrong operation. You must clear all the faults before driving and you can also ask help from the dealer of franchiser if you fail to do so.

17 6.3 Steps of Start the Engine Put the vehicle on the flat place. Put Ignition Key to the location of starting the engine, with no more than 10 seconds every time. Please press slightly Gas Pedal and repeat the above-mentioned steps if you fail to start it for several times. 6.4 Running-in Please don't run at a too fast speed or even tread Gas Pedal to the bottom in the first few weeks driving the new vehicle. The right way to run in the engine will be of great help for the life and performance. It will be better to run in the engine at a various revolving speed. 6.5 Driving You should choose a safe and flat place without any obstacles and vehicles to conduct the initial driving. After starting the engine and allowing running for a moment for warming-up, you can drive by grasping Steer Wheel, seeing the front ways and treading Gas Pedal gradually. 6.6 Turning You should control the speed properly when turning and it will be difficult to run in the expected direction and track if you run at an excessive speed. You should use Gas Pedal and Braking Pedal properly to ensure the security when turning. And you should lurch to the turning direction.

18 6.7 Stop It will be better for you to choose a flat place to park the vehicle. When parking, you should loosen Gas Pedal and tread Braking Pedal, reducing the speed until it stops. After parking the Kart, you can loosen the brake pedal only after pull up the hand brake so that you can avoid the automatic moving. 7. Maintenance of Mini Off-road Kart 7.1 Routine Maintenance The following is the routine maintenance table. It is make according to the general situation and you must conduct the maintenance more frequently if the driving environment is worse and dust is more. Routine Maintenance Table Notes: l-lnspection, clean, adjust and lubricate or replace when necessary. C-Clean, R- Replace, L-Lubricate Item 1 st Week Maintenance Monthly Maintenance Annual Maintenance Petrol And Cooling Liquid Pipe Line System I I Accelerator I I Air Filter Cartridge C I Spark Plug I Engine Idle Speed I I Drive Chains l, L I, L Braking Disk Fretting Quantity I I Braking System* I I Screw Bolt, Screw Nut, Fastener I I Tires I I Turning System Front Suspension System I I Engine Oil* I I R I

19 Warning: 1. When conducting maintenance, please read the operation guidance and warning signs and prepare the necessary tools and auxiliary materials. 2. The clean, flat, ventilating and bright place should be chosen to conduct the maintenance. The engine should be stopped unless necessary. Please choose the real products if it is necessary to change the components. 3. Please ask help from dealers of franchiser if you can not conduct the maintenance by yourself. 4. It will be better for you to ask the dealers of the producer to repair or maintenance the items with *, unless you have enough tools, maintenance parameters and experiences. 7.2 Spark Plug Take off the cap of Spark Plug. Dust the tray of Sparkling Plug. Take out Spark Plug by wrench. Inspect the electrode and replace it if the electrode and the nonconductor are burnt in a improper way. A new one should be installed if Spark Plug is apparently burnt or the nonconductor is broken. Inspect the distance between the electrodes. The normal distance is mm. You must make it to the right place carefully if the distance is not proper. Please drive the screw by hand if installing Sparkling Plug to avoid slidingfilament. After the above-mentioned step, you can drive fasten it 1/2 circle (for new Spark Plug) or 1/4-1/8 circle (for used Spark Plug) by the special wrench for Spark Plug. Attention: You should tighten Sparkling Plug and otherwise it will cause the damage of engine as a result of overheating

20 7.3 Air Cleaner Routine cleaning is necessary because dust will be left in Air Cleaner during the use. Frequent cleaning should be conducted if driving in the dusty area Cleaning of Air Cleaner Take off the plastic protecting jacket. Take off the cover of Air Cleaner. Take the filter out of the of Air Cleaner. You can clean the cleaner in the dissolvent of inflammable and high flash point. Then soak the filter in the clean engine oil for 5 minutes and squeeze out the rest engine oil. Attention: You should not tighten it to squeeze out the rest engine oil and the otherwise will damage the filter. Dust the empty Air Filter Box, the cover and the entrance and place the dry filter into Air Filter Box. 7.4 Brake Staff Disk Brake is adopted in the vehicle and you should inspect the free path of Brake Pedal, the joints of the braking system and the leakage. Routine inspection is necessary for the braking disks to make sure that it doesn t reach the extreme points. Free Path of Brake Pedal The distance between the initial position of the pedal and working position means Free Path of Brake Pedal. It is necessary for you to replace the braking disk if it is less than 3 mm thick. Please replace the braking pedal if it is not active. Please pay attention to spring, screw bolt, linchpin and the pipe when replacing. 7.5 Accelerator The Free Path of Accelerator is 3-5 mm, which can be measured from the initial position to the position where the revolution begins to rise. It is necessary to adjust Accelerator Cable and the screw nut in the end of Carburetor if Free Path of Accelerator is not in its proper distance. You should lock it after adjustment. Please replace Accelerator Cable if it is damaged. Inspect the return spring of Accelerator Pole and replace if it can not work properly.

21 7.6 Tire Check The tires of the vehicle are low pressure ones, the proper pressure should be: Front Wheels: 19x7-8 Air Pressure 10 P.S.I Rear Wheels: 22x11-10 Air Pressure 15 P.S.I The over-high or over-low Air Pressure benefits nothing to the proper performance. The measure of Air Pressure should be conducted under the cool state. Depth of Tire Checker Please check surface and side and make sure that there is no crack on it, no foreign substances in it and no leakage of air. You should replace the tire if the depth of tire checker is less than 2 mm. 7.7 Battery You must connect the red wire to +" pole and the black wire to the - pole when installing the battery. You should replace the battery if it cannot store electricity. Generally speaking, battery should be replaced every 2-3 years. Safety Wire Safety Fuse must be installed in the safety wire box. The size of the safety wire is 15 A. If safety wire is frequently damaged, there is possibly a short circuit or over-loading. The change of Safety Wire: a. Open safety wire box and take out the safety wire plate. b. Insert the new safety wire plate into safety wire box. c. Resume the cover of safety wire box.

22 7.8 Carburetor The idle speed adjusting screw bolt on Carburetor is used to adjust the speed of idle speed. Tighten the screw and the speed will slow down; loosen the screw and the speed will speed up. You must adjust the speed to the lowest stable position when adjusting. The rest inspections of Carburetor need certain experiences and please contact the dealers of franchiser for technicians help. 7.9 Steering System Routine screw inspections for the Steering Pole, Steering Machine and Turning Pole are necessary. Front Wheels: You adjust them by Turning Pole and the distance is 3-6 mm.

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24 ASSEMBLY INSTRUCTIONS NO. Part Name Quantity 1 Boll M8x Bolt block 1 3 Big plastic cover of protecting pole 1 4 Bend protecting pole 1 5 Front frame assembly 1 Instruction for the installation: 1.(3) insert (4). then fix (2) and (3), (4) on (5), with (1) NO. Part Name Quantity 1 Bolt M8x Bolt block 3 Front frame assembly 1 4 Big plastic cover of protecting pole 1 5 Bend protecting pole Instruction for the installation: 1. (4) insert (5), then fix (2) and (4), (5) on (3) with (1).

25 NO. Part Name Quantity 1 Bolt M8x Bolt block 1 3 Big plastic cover of protecting pole 1 4 Bend protecting pole 1 5 Front frame assembly Instruction for the installation: 1. (1) insert (4), then fix (2) and (3), (4) on (5) with (1) NO. Part Name Quantity I Bolt M Bolt block 1 3 Front frame assembly 4 Big plastic cover of protecting pole 1 5 Bend protecting pole Instruction for the installation: 1. (4) insert (5), then fix (2) and (4), (5) on (3) with (1) NO. Part Name Quantity 1 Turning axle assembly 1 2 Bolt M8x Front frame assembly Instruction for the installation: 1. Fix (1) on (3) with (2) NO. Part Name Quantity 1 Bolt M8X Bolt block 1 3 Front frame assembly 4 Big plastic cover of protecting pole 1 5 Side protecting pole Instruction for the installation: 1. (4) insert (5), then fix (2) and (4), (5) on (3) with (1)

26 NO. Part Name Quantity 1 Bolt M8x Bolt block 1 3 Big plastic cover of protecting pole 1 4 Bend protecting pole 5 Side protecting pole 1 Instruction for the installation: 1. (3) insert (5), then fix (2) and (3), (5) on (4) with (1) NO. Part Name Quantity 1 Bolt M8x Bolt block 1 3 Big plastic cover of protecting pole 1 4 Front frame assembly 5 Side protecting pole 1 Instruction for the installation: 1. (3) insert (5), then fix (2) and (3), (5) on (4) with (1) NO. Part Name Quantity 1 Side protecting pole 1 2 Big plastic cover of protecting pole 1 3 Bolt block 1 4 Bolt M8x Bend protecting pole Instruction for the installation: 1. (2) insert (1), then fix (3) and (2), (1) on (3) with (4) NO. Part Name Quantity 1 BoltM8x Bolt block 1 3 Min plastic cover of protecting pole t 4 Rear shelf assembly 1 5 Front frame assembly Instruction for the installation: 1. (3) insert (4) then fix (2) and (3), (4) on (5) with (1)

27 NO. Part Name Quantity 1 Poll M8X Bolt block 1 3 Min plastic cover of protecting pole 1 4 Rear shelf assembly 5 Front frame assembly Instruction for the installation: 1. (3) insert (4) then fix (2) and (3), (4) on (5) with (1). NO. Part Name Quantity 1 Rear shelf knighthead 1 2 Bolt M8* Rear shelf assembly 4 Nut M8 1 Instruction for the installation: 1. (2) insert (1), (3), then Fix (1), (2), (3) with (4) NO. Part Name Quantity 1 Nut M8 4 2 Spring fock washer Plain Washer Front frame assembly 5 Bolt M8X Seat 2 Instruction for the installation: 1.Fix (6) on (4) with (5), (3), (2), (1) NO. Part Name Quantity 1 Rear brake light plug Rear brake light plug Rear brake light plug Rear brake light plug Rear turning light plug Rear turning light plug Rear turning light plug Rear 1- ming light plug Rear turning light 1 10 Rear turning light 1

28 NO. Part Name Quantity 1 Fuel vacuum rubber pipe 1 2 Fuel outlet rubber pipe 1 3 Fuel tank cock 1 Instruction for the installation: 1. (1) insert (3) 2. (2) insert (3) NO. Part Name Quantity 1 Nut M6 1 2 Battery 1 3 Negative wire 1 4 Poll M6x 12 1 Instruction for the installation: 1. (4) insert (2), (3), then fix (4), (2), (3) with (1). NO. Part Name Quantity 1 Thermostat tube 1 2 Radiator inlet tube 1 3 Thimble Φ Radiator filler 1 5 Thimble Φ Water jub tube 1 7 Pipe clip 24mm 1 8 Radiator fan motor assembly 1 9 Water temperature sensor 1 10 Plug Fan plug Fan plug Pipe clip 24mm 1 14 Radiator outlet hose 1 Attention: Instruction for the installation: 1. (1) insert (4), then clamp (1) into (4) with (3). 2, (6) insert (4), then clamp (6) into (4) with (5). 3. (2) insert (8), then clamp (2) into (8) with (7). 4. (10) insert (9). 5. Connect (11) with (12) 6. (14) insert (8), then clamp (14) into (8) with (13). Please be noted that the red cable should be connected with the positive lead, while black cable with negative lead when connecting.

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30 FRAME ASSEMBLY Item Id Name: QTY (pcs/set) GK MAIN FRAME 58kg 1 GK FOOTREST PAD 1 GK R.VICE PROTECT POLE 1 GK L.VICE PROTECT POLE 1 GK HEX FLANGE BOLT M8*60 1 GK CONCAVE WASHER Φ8 1 GK CONCAVE RUBBER WASHER Φ32 1 GK DECORATIVE SPONGE,PROTECT POLE Φ32*40* GK CLOTHES, ASSISTANT PROTECT POLE 1 GK MAIN PROTECT POLE 1 GK CLOTHES MAIN PROTECT POLE 1 GK DECORATIVE CLOTH,PROTECT POLE 1 GK CLOTHES,TRANSVERSE PROTECT POLE 1 GK DECORATIVE SPONGE,PROTECT POLE Φ25*32* GK CONCAVE RUBBER WASHER Φ25 1 GK TRANSVERSE PROTECT POLE 1 GK HEX FLANGE BOLT M8*20 1 GK JDCK NUT M8 1 GK RACKET,TAILSTOCK 1 GK TAILSTOCK 1 GK HEX FLANGE BOLT M GK GAS TANK 1.4KG 1 GK COVER,GAS TANK 1 GK FUEL SWITCH 1 GK ELASTICITY FASTENER Φ8 1 GK FUEL TUBE Φ4.5*8*500 1 GK FUEL FILTER 1

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32 WIRING ASSEMBLY Item Id Name: QTY (pcs/set) GK HEAD LIGHT ASSY 1 GK BULB,FR.LIGHT 12V/15W 1 GK FR. LIGHT COMP 1 GK LOCK NUT M6 1 GK HEX BOLT M6*50 1 GK FR. TURNING LIGHT ASSY 1 GK BULB, TURNING LIGHT 12V/10W 1 GK TURNING LIGHT COMP 1 GK HORN 1 GK LOCK NUT M6 1 GK HEX FLANGE BOLT M6*12 1 GK REAR MIRROR ASSY 1 GK LOCK NUT M5 1 GK CROSS BALL-SHAPE-HEAD BOLT M5*16 1 GK HARNESS WIRE D16B5 GK FUSE 1 GK CHARGER SOCKET 1 GK SINGING SPARKING RELAY 1 GK SWITCH,FLAMEOUT 1 GK SWITCH, FR.NIGHT 1 GK SWITCH,HORN 1 GK SWITCH,TURNING 1 GK IGNITION SWITCH 1 GK IGNITION COIL COMP 1 GK IGNITION COIL 1 GK HIGH VOLTAGE CAP 1 GK HEX FLANGE BOLT M6*20 1 GK BATTERY ASSY 1 GK BATTERY 1 GK BOLT & NUT, BATTERY 1 GK RELAY 1 GK C.D.I. 1 GK WIRING BOX 1 GK COVER,WIRING BOX 1 GK HEX FLANGE BOLT M6*25 1 GK RECTIFIER 1 GK FAIL LIGHT ASSY Dll A3 GK FAIL LIGHT COMP 1

33 WIRING ASSEMBLY Item Id Name: QTY (pcs/set) GK BULB,TAIL LIGHT 12V10W 1 GK RR.TURNING LIGHT ASSY 1 GK TURNING LIGHT COMP 1 GK BULB,TURNING LIGHT 12V10W 1 GK SINGING SPARKING RELAY 1

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35 ENGINE ASSEMBLY Item Id Name: QTY (pcs/set) GK WATER PIPE Φ16*25* GK WATER PIPE Φ16*25*850 1 GK WATER PIPE Φ4*8* GK ELASTICITY FASTENER Φ8 1 GK ELASTICITY FASTENER Φ25 1 GK RUBBER WASHER Φ8*25*8 1 GK RADIATOR BRACKET 1 GK CONCAVE RUBBER WASHER Φ25 1 GK CONCAVE WASHER 1 GK HEX FLANGE BOLT M8*45 1 GK HEX FLANGE BOLT M6*25 1 GK PLANE WASHER Φ8*22*2 1 GK RUBBER WASHER Φ6*20*6 1 GK LOCK NUT M6 1 GK RADIATOR 1 GK WATER TEMPERATURE SENSOR 1 GK COVER, RADIATOR 1 GK JAWS,RADIATOR 1 GK CONNECTOR,WATER PIPE 1 GK ELASTICITY FASTENER Φ15 1 GK WATER PIPE Φ7*13*70 1 GK WATER PIPE Φ19*28*150 1 GK ELASTICITY FASTENER Φ28 1 GK WATER PIPE Φ7*13*650 1 GK COVER, WATER TANK 1 GK WATER TANK 1 GK LOCK NUT M8 1 GK HEX FLANGE BOLT M8*16 1 GK HEX FLANGE BOLT M6*12 1 GK FAN 1 GK AIR CLEANER ASSY 1 GK FASTENER1 1 GK SYPHON,AIR CLEANER 1 GK FASTENER II 1 GK AIR CLEANER HOUSING 1 GK CORE,AIR CLEANER 1 GK HEX FLANGE BOLT M6*16 1 GK CARBRURETOR 1 GK ENGINE 1

36 ENGINE ASSEMBLY Item Id Name: QTY (pcs/set) GK FASTENER 1 GK INTAKE MANIFOLD 1 GK INNER-HEX BOLT M6*18 1 GK STARTER 1 GK HEX FLANGE BOLT M6*22 1 GK SPARK PLUG 1 GK ENGINE COMP 1 GK THERMOSTAT 1 GK HEX FLANGE BOLT M6*18 1 GK GAUGE,OIL SEAL 1 GK FLANGE WASHER Φ8*34*3.5 1 GK SWING ARM,ENGINE BRACKET 1 GK LOCK NUT M10 1 GK CUSHION RUBBER,ENGINE 1 GK BRACKET, ENGINE 1 GK SPACER Φ11*16*132 1 GK HEX FLANGE BOLT M10*240 1 GK HEX FLANGE BOLT M12*65 1 GK LOCK NUT M12 1 GK HEX BOLT M8*45 1 GK SKIDPROOF NUT M8 1 GK FIXING BOARD,REVERSE GEAR BOX I 1 GK HEX BOLT M10*30 1 GK ELASTICITY WASHER Φ10 1 GK FIXING BOARD,REVERSE GEAR BOX II 1 GK BRACKET, MUFFLER 1 GK HEX FLANGE BOLT M10*25 1 GK MUFFLER 1 GK VENT-PIPE 1 GK FASTENER 1 GK MUFFLER 1 GK PROTECT BOARD, ENGINE 1 GK HEX FLANGE BOLT M6*8 1 GK GASKET,MUFFLER 1 GK CAP NUT M8 1 GK HEX FLANGE BOLT M10*50 1 GK LOCK NUT M10 1 GK HEX BOLT M10*45 1 GK ADJUSTER, CHAIN 1 GK BUSH Φ25*34*20 1

37 ENGINE ASSEMBLY Item Id Name: QTY (pcs/set) GK HEX BOLT M8*25 1 GK ELASTICITY WASHER Φ8 1 GK FR.SPROCKET 530/16 1 GK REVERSE GEAR BOX ASSY 1 GK FLANGE BUSH Φ12*20*4.5*24*1.5 1 GK PLANE WASHER Φ13*24*1.6 1 GK HEX CONCAVE NUT M12 1 GK SPLIT PIN Φ2*40 1 GK CVT BELT 828/ GK VARIATOR 1 GK CLUTCH 1 GK STATOR 1 GK GENERATOR 1 GK CYLINDER BLOCK 1 GK PISTON 1 GK RINGS

38

39 REAR WHEEL ASSEMBLY Item Id Name: QTY (pcs/set) GK DUSTPROOF. RR. WHEEL 1 GK REAR AXLE ASSY 1 GK SPLIT PIN Φ3.5*45 1 GK HEX CONCAVE NUT M16 1 GK FLANGE WASHER Φ17*55*5 1 GK PLANE WASHER Φ16*30*2 1 GK BRACKET,RR.WHEEL 1kg 1 GK ELASTICITY WASHER Φ10 1 GK SKIDPROOF NUT M10 1 GK COVER,AXLE BEARING HOLDER 1 GK LOCK NUT M8 1 GK HEX FLANGE BOLT M8*40 1 GK OIL SEAL Φ30*42*7 1 GK BEARING GK AXLE BEARING HOLDER 1 GK OIL SEAL Φ34*50*7 1 GK AXLE Φ34* kg 1 GK HEX FLANGE BOLT M8*30 1 GK LOCK NUT M8 1 GK RR.SPROCKET 530*31 1 GK RR.BRAKE DISC 220*3 1 GK HEX FLANGE BOLT M8*25 1 GK RR.L.WHEEL ASSY 1 GK RR.TIRE 22* kg 1 GK RR.RIM 3.4kg 1 GK HEX FLANGE BOLT M6*16 1 GK LOCK NUT M6 1 GK RR.WHEEL FENDER 1 GK BRACKET.L.RR. WHEEL FENDER 1 GK HEX BOLT M6*50 1 GK LOCK NUT M6 1 GK HEX FLANGE BOLT M10*40 1 GK LOCK NUT M10 1 GK RR.SHOCK ABSORBER ASSY GK HEX FLANGE BOLT M12*65 1 GK LOCK NUT M12 1 GK NYLON FLANGE BUSH Φ18*23*13*28*2.2 1

40 REAR WHEEL ASSEMBLY Item Id Name: QTY (pcs/set) GK BUSH Φ12*18*36 1 GK RR.SWING ARM 8.1kg 1 GK PROTECTOR,AXLE 1 GK BRACKET,R.RR. WHEEL FENDER 1 GK CHAIN 530/50 1 GK RR.R.WHEEL ASSY 1 GK RR.TIRE 22* kg 1 GK RR.RIM 3.4kg 1

41

42 FRONT WHEEL ASSEMBLY Item Id Name: QTY (pcs/set) GK HEX FLANGE BOLT M6*16 1 GK LOCK NUT M6 1 GK FR.WHEEL FENDER 1 GK BRACKET, L. FR. WHEEL FENDER 1 GK HEX BOLT M6*40 1 GK DUSTPROOF, FR. WHEEL 1 GK SPLIT PIN Φ3*40 1 GK HEX CONCAVE NUT M14 1 GK BUSH Φ17*27*8 1 GK OIL SEAL Φ27*42*7 1 GK BEARING GK BRACKET,FR. WHEEL 1 GK ELASTICITY WASHER Φ10 1 GK SKIDPROOF NUT M10 1 GK FR.BRAKE DISC 3.5*127 1 GK HEX BOLT M6*16 1 GK BEARING GK OIL SEAL Φ25*47*7 1 GK LOCK NUT M12 1 GK FR.UPPER SWING ARM 1 GK NYLON FLANGE BUSH Φ12*16*10*19*2.3 1 GK SPACER Φ8*12*86 1 GK HEX FLANGE BOLT M8*105 1 GK LOCK NUT M8 1 GK L.FR.TRIFURCATE SHAFT 1 GK FR.SHOCK ABSORBER GK LOCK NUT M10 1 GK HEX FLANGE BOLT M10*40 1 GK HEX CONCAVE NUT M12 1 GK SPLIT PIN Φ3*40 1 GK FR.LOWER SWING ARM 1 GK NYLON FLANGE BUSH Φ12*16*23*25*2 1 GK HEX BOLT M12*180 1 GK R.FR.TRIFURCATE SHAFT 1 GK BRACKET,R.FR.WHEEL FENDER 1 GK FR.L.TIRE ASSY 1 GK FR.WHEEL 19* kg 1 GK FR.HUB 2.1kg 1 GK RR.R.TIRE ASSY 1 GK FR.WHEEL 19* kg 1 GK FR.HUB 2.1kg 1

43

44 STEERING ASSEMBLY Item Id Name: QTY (pcs/set) GK THROTTLE PEDAL ASSY 1 GK THROTTLE PEDAL 1 GK PAD,THROTTLE PEDAL 1 GK LOCK NUT M5 1 GK HEX FLANGE BOLT M5*12 1 GK LOCK NUT M8 1 GK HEX STEP BOLT M8*14*12*130 1 GK HEX NUT M8 1 GK HEX FLANGE BOLT M8*40 1 GK WRING SPRING, THROTTLE PEDAL 1 GK BRAKE PEDAL ASSY 1 GK BRAKE MANDRIL 1 GK BRAKE PEDAL 1 GK PAD,BRAKE PEDAL 1 GK LOCK NUT M5 1 GK HEX FLANGE BOLT M5*12 1 GK HEX STEP BOLT M8*14Φ12*223 1 GK LOCK NUT M8 1 GK HEX NUT M8 1 GK HEX FLANGE BOLT M8*40 1 GK WRING SPRING,BRAKE PEDAL 1 GK HEX FLANGE BOLT M8*25 1 GK LOCK NUT M8 1 GK HOLDING PIECE, REDIRECTOR 1 GK REDIRECTOR ASSY 1 GK REDIRECTOR COMP 1 GK SPLIT PIN Φ2*35 1 GK HEX CONCAVE NUT M10 1 GK ELASTICITY WASHER Φ10 1 GK BALL-AND-SOCKET JOINT,TURNING SHAFT 1 GK TURNING SHAFT 1 GK GIMBAL 1 GK STEERING WHEEL 1 GK HEX FLANGE BOLT M8*20 1 GK LOCK NUT M5 1 GK INNER-HEX BOLT M5*18 1 GK THROTTLE CABLE 2878*3048MM 1 GK REVERSE HANDLE BAR ASSY 1

45 STEERING ASSEMBLY Item Id Name: QTY (pcs/set) GK REVERSE CABLE 2580* GK HYDRAULIC BRAKE ASSY [3 IN 1] 1 GK HYDRAULIC BRAKE COMP 1 GK FR.BRAKE SHOE 1 GK RR.BRAKE SHOE 1 GK HEX FLANGE BOLT M8*20 1 GK HEX FLANGE BOLT M8*35 1 GK LOCK NUT M8 1 GK HEX FLANGE BOLT M8*30 1 GK ELASTICITY WASHER Φ8 1 GK HEX BOLT M8*30 1 GK STOP BRAKE HANDLE 1 GK STOP BRAKE CABLE 860* GK HEX FLANGE BOLT M8*20 1

46

47 SEAT ASSEMBLY Item Id Name: QTY (pcs/set) GK SEAT 1 GK R.SEAT 1 GK L.SEAT 1 GK BRACKET,SEAT 1 GK ADJUSTER,SEAT 1 GK SKIDPROOF NUT M8 1 GK ELASTICITY WASHER Φ8 1 GK PLANE WASHER Φ8 1 GK HEX BOLT M8*50 1 GK HEX BOLT M8*25 1 GK SAFE BELT ASSY 1 GK SAFE BELT 1 GK HEX NUT M10 1 GK ELASTICITY WASHER Φ10 1 GK SPACER Φ11*18*5 1 GK BOLT.SAFE BELT M10*35 1

48 REAR AXLE ASSEMBLY Item Id Name: Description QTY (pcs/set) GK REAR AXEL 93MM SPACE IS FOR NEW TYPE(INTERNAL TRANY). 140MM SPACE IS FOR OLD TYPE(EXTERNAL TRANY). 1