TDB. Operating manual. for bevel gear TDB. Status : April, 2016

Transcription

1 Operating manual for bevel gear TDB Status : April, 2016 Copyright ABM Greiffenberger Antriebstechnik GmbH, Friedenfelser Straße 24, Marktredwitz, 2013

2 Table of contents 1. General safety information General Explanation of symbols Personnel Mechanical hazard Thermal hazard Magnetic hazard General General instructions Used terms Modification of the product Liability and warranty claims Addresses Specification Product Description Structure electrical steering without motor Structure application chain steering with drive motor Structure application tiller steering with drive motor Structure electrical steering with drive- and steering motor Name Plate Type designation Standards and guidelines CE conformity Intended use Optional modules Preparation of the drives for operation Shipment and packaging Transport and storage Mechanical installation Electrical installation Commissioning Commissioning after longer downtimes Operation Safety instructions Error diagnosis and fault removal Maintenance Safety instructions Maintenance Spare parts Decommissioning and disposal Decommissioning Recycling and disposal List of images... 35

3 9. List of tables Index Annex A Signal Connector Counterparts B Allowed wheel loads C Lubrication C1 Lubricant amounts C2 Lubricants D Screw tightening torques E Safety parameters for rotary encoder... 40

4 1. General safety information 1.1. General Any work for the transport, storage, installation, commissioning and maintenance may be carried out with the personal protective equipment required for the work Explanation of symbols Signal words: Signal word field with signal word DANGER WARNING CAUTION Meaning Indicates a hazard with a high degree of risk which leads to death or severe injuries if it is not prevented. Indicates a hazard with a medium degree of risk, which can lead to death or severe injuries if it is not prevented. Indicates a hazard with a low degree of risk which can cause minor or moderate injuries if it is not prevented. Table 1 : Signal words and their meaning The safety instructions in this operating manual are structured as follows: Signal word with illustration HAZARD Actions to prevent the hazard 1.3. Personnel Any work for the transport, storage, installation, commissioning and maintenance must only be carried out by qualified specialist personnel. The binding specifications for the qualification of electrically qualified persons and electrically skilled personnel apply as defined in DIN VDE

5 1.4. Mechanical hazard Transport, assembly, commissioning and decommissioning, as well as maintenance and inspection work must only be carried out using the personal protective equipment required for the respective work, and only by trained specialist personnel while the machine is idle, deenergised and cooled off Thermal hazard WARNING HOT MACHINE PARTS Hot machine parts can cause burns in case of skin contact Do not touch hot surfaces! If possible, the manufacturer of the complete machine has to provide suitable touch guards! Wear the personal protective equipment for maintenance or troubleshooting work! Observe the cool-down times! Electric mains must not be in contact with hot surfaces Magnetic hazard When using ABM SINOCHRON motors, observe the following: DANGER MAGNETIC FIELD Due to the strong magnetic field as well as the associated high magnetic attractive forces, hazards to the health especially to persons with a pacemaker can occur. Severe injuries or death can be the result. Any work on the drive is forbidden for persons with a pacemaker! 5

6 2. General 2.1. General instructions Before working with the drive, carefully read the operating manual. This way, you ensure a riskfree and smooth function of the drive. The instructions of this operating manual must be observed. Special designs can deviate in technical details! This operating manual and all associated special documentations must be kept in close proximity to the drive. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design Used terms Term Motor Gear Drive Table 2 : Used terms Hereinafter used for Three-phase motor Single-phase motor Gear motor ABM SINOCHRON motor Bevel Gear TDB Bevel Gear TDB 2.3. Modification of the product The drive itself must not be changed. Adjacent constructions by the customer must not obstruct the heat flow by means of convection and heat conduction. A heat input into the drive from the outside is not allowed Liability and warranty claims The drive must only be operated in compliance with the specifications in the operating manual. In case of property and personal damage caused by improper handling or noncompliance with the safety instructions, any liability and warranty claim expires. 6

7 2.5. Addresses Germany ABM Greiffenberger Antriebstechnik GmbH Postfach 140 Friedenfelser Str. 24 D Marktredwitz D Marktredwitz Phone: Fax: sales@abm-drives.com USA ABM DRIVES INC Ford Circle, Suite E Milford, Ohio Phone: Fax: abmus@abm-drives.com Austria ABM Antriebstechnik GmbH Ortstrasse 18/1/5-7 A Vösendorf Phone: Fax: abm-austria@abm-antriebe.de France ABM Systèmes d'entraiment S.A.R.L. 40, rue Jean Monet Melpark Bat. 5 F Mulhouse Phone: Fax: infofr@abm-drives.com P.R. China ABM Drives (Suzhou) Co., Ltd. Kuachun Industrial Area Unit 9G, Chun Hui Lu, Weiting Town VR China Suzhou Phone: Fax: infocn@abm-drives.com Turkey ABM Greiffenberger Hareket Sistemleri Ticaret Limited Şirketi Barbaros Mah. Bezirgan Sok. No:3 Deluxia Suites A Blok Daire:17 Batı Ataşehir-İstanbul, TR Phone: Fax: abmtr@abm-drives.com India ABM Drives India Private Limited Lunkad Sky Vista, 308 Viman Nagar, Near Dorabji Mall, Opp New Airport Road, Pune Phone:

8 3. Specification 3.1. Product Description ABM-part no. Type designation Description in chapter With wheel ZFB10SO/TDB230/DLGF x ZFB10SO/TDB230/DLGF x TDB TDB TDB ZFB10SO/TDB230/DLGF ZFB10SO/TDB230/DLGF ZFB10SO/TDB230/DLGF ZFB10SO/TDB230/DLGF x TDB ZFB10SO/TDB230/DLGF x TDB230/DLGF x TDB230/DLGF x ZFB20SO/TDB230V/DLGF x ZFB20SO/TDB230V/DLGF x ZFB20SO/TDB230V/DLGF Table 3 : Part Numbers TDB 230 ABM-part no. Type designation Description in chapter With wheel ZFB20SO/TDB254/DLGF ZFB20SO/TDB254/DLGF X ZFB20SO/TDB254/DLGF ZFB40SO/TDB254/DLGF X ZFB40SO/TDB254/DLGF ZFB40SO/TDB254/DLGF X ZFB40SO/TDB254/DLGF X TDB254 (ohne Fahrmotor) ZFB40SO/TDB254W/DLGF ZFB40SO/TDB254W/DLGF X Table 4 : Part Numbers TDB 254 8

9 3.2. Structure electrical steering without motor Adapter ring for motor mounting Slewing ring bearing Casing cover with external spline Bevel gear Output shaft with impeller hub Wheel stud Image 1 : Structure of TDB with electrical steering without motor 9

10 3.3. Structure application chain steering with drive motor Type or location of connectors or brake may vary. Brake Signal connector Motor terminals Drive motor Adapter ring for motor mounting Slewing ring bearing Casing cover with chain-wheel spline Bevel gear Output shaft with impeller hub Image 2 : Structure of TDB with chain steering and drive motor 10

11 3.4. Structure application tiller steering with drive motor Type or location of connectors or brake may vary. Brake Flange with holes for tiller mounting Signal connector Motor terminals Drive motor Slewing ring bearing Bevel gear Output shaft with wheel Image 3 : Structure TDB with tiller steering and drive motor 11

12 3.5. Structure electrical steering with drive- and steering motor Type or location of connectors or brake may vary. Brake Motor terminals Steering motor Drive motor Signal connector Steering motor with potentiometer Slewing ring bearing Bevel gear Output shaft with impeller hub Image 4 : Structure TDB with electrical steering and mounted motors 12

13 3.6. Name Plate For the description of the motor name plate, please refer to the Operating manual for electric motor / gear motor Lubrication plate TDB: Number Designation 1 Date 2 Motor Number 3 Serial Number 4 Type designation 5 Lubrication type 6 Lubricant amount 7 Ratio Table 5 : Field description at the name plate 3.7. Type designation This documentation applies to ABM drives with the following type designation (example): ZFB10 / TDB230 / DLGF Brake designation Gear designation Motor designation Type designation brake See operating manual brake Type designation TDB Gear type Bevel gear Designation TDB = Traction Drive -Bevel 230, 254 = Wheel diameter 1. addition V = reinforced 2. addition W = increased wheel width Type designation motor See operating manual for electric motor / gear motor Table 6 : Type designation TDB 13

14 3.8. Standards and guidelines The motors comply with the following standards: Standard EN IEC / EN IEC / EN Title Safety of industrial trucks. Electrical requirements - General requirements for battery powered truck Rotating electrical machines - part 1: Rating and performance Rotating electrical machines - part 5: Degrees of protection provided by the integral design of rotating electrical machines (IP code) - Classification IEC / EN Rotating electrical machines - part 7: Classification of types of construction and mounting arrangements IEC / EN IEC / EN IEC / EN IEC / EN Table 7 : Standards Rotating electrical machines - part 8: Terminal markings and direction of rotation Rotating electrical machines - part 9: Noise limits Rotating electrical machines - part 14: Mechanical vibration of certain machines with shaft heights 56 mm and higher - Measurement, evaluation and limits of vibration severity Safety of machinery - Electrical equipment of machines - part 1: General requirements If the products fall within their scope, the following guidelines and directives apply: Number 2006/95/EC 2009/125/EC 2011/65/EU Directive EC 640/2009 Directive EC 1907/2006 Table 8 : Guidelines Abbreviated designation Low-Voltage Directive Ecodesign Directive RoHS directive Implementing directive 2005/32/EC REACH 14

15 3.9. CE conformity 15

16 3.10. Intended use The drives serve the generation of a rotary movement and are intended as drives for fork lift trucks. Unless other agreements have been made the ambient conditions according to table 7 are effective. Ambient conditions Requirement Ambient temperatures -15 up to +40 C Installation height 1000 m above sea level Humidity Up to 50% (at +40 ) Up to 90% (at room temperature) Table 9 : Operating conditions according to EN or EN The use in explosive areas is forbidden. An overload can cause damages to the drive. The maximum shaft load allowed for your gear is specified in Annex B. The technical data on the name plate must be observed. The documentation must be complied with. For applications in which the failure of a gear or motor could cause a danger to persons, corresponding safety precautions must be provided. The motor is no independently functional machine and it is intended for the integration into another machine. The commissioning is prohibited until it has been determined that the machine complies with the regulations of the EC directives Optional modules If your drive is equipped with a brake, please observe the supplementary operating manual. This manual will also specify the B 10d characteristics pursuant to EN ISO The safety characteristics for the variant with rotary encoder are specified in Annex E. 16

17 4. Preparation of the drives for operation 4.1. Shipment and packaging The motor is delivered with suitable packaging. The outer packaging is taken back. Incoming control: - Check the completeness on the basis of the delivery note! Is the packaging damaged? - Check the delivery for damages (visual inspection)! In case of complaints If the delivery was damaged during transport: - Contact the forwarding agent immediately! - Keep the packaging (due to a possible inspection by the forwarding agent, or for the return of the goods)! Packaging for the return of the goods - Pack the drive shockproof Transport and storage Do not attach additional loads to the motor. Only use suitable lifting means. Improper execution, unsuitable or damaged devices and tools can cause injuries and/or property damage. DANGER FALLING OBJECTS In case of improper transport, the drive could detach from the transport and lifting gear. Falling objects can cause severe injuries. Staying underneath the drive during transport is forbidden! Ensure secure fastening! 17

18 The following points must be observed for the storage: Storage in installation position, protect the drive against falling Slightly lubricate blank casing surfaces and shafts Store in dry, dust-free rooms Temperature without considerable fluctuations between -25 C and +55 C Relative humidity less than 60% No direct sunlight or UV light No aggressive, corrosive materials (contaminated air, ozone, gases, solvents, acids, lye, salts, radioactivity etc.) in the surroundings No shocks and vibrations Mechanical installation The mechanical connection of the electric motor has to be carried out by a specialist. Only carry out work at the drive when it is switched off and secured against restart. Before the installation, check the installation situation. Shearing and crushing points must be avoided when handling the drive. Also observe the following when using ABM SINOCHRON motors: CAUTION MAGNETIC FIELD Due to the magnetic forces, injuries can be caused by attracted tools Hold on to the tools tightly! Bring them closer to the motor slowly! Wear work gloves! 18

19 Assembly The following must be observed during assembly: Mount the drive on an even, vibration-free locating surface. All fastening bases and flanges must rest flush in order to prevent bracings of the motor casing or gear casing. Product-specific characteristics must be observed when selecting add-on components (fixtures) and for the later use of the complete machine. Use special tools for installing attachment parts like wheels. Do not use force for parts installation. Make sure that the attachment parts are in perfect condition (free from dirt, corrosion and burrs) Electrical installation DANGER ELECTRIC SHOCK Electrical parts are energized with hazardous voltage. When touching these parts you will get an electric shock. Death or severe injuries are the result. Any work for electrical installations must only be carried out by qualified specialists! Connecting work must only be carried out in deenergised condition! Adjust the cross-sections of the connecting cables to the nominal current pursuant to the regulations. In order to avoid a tensile load of the terminals, mount the connection cables strainrelieved. 19

20 Motor connection For prescribed tightening torque for nuts at terminal board see Annex D - Standard terminal board - ABM terminal board Connection of L1, L2 L3 to Direction of rotation U1, V1, W1 Clockwise W1, V1, U1 Counter-Clockwise Table 10 : Motor connection 20

21 Sensor connection Follow the specifications of the sensor manufacturer. Please refer to the data sheet of the chosen sensor connector Rotary speed sensor The signal phase shift of the rotary speed sensor of the drive motor is as following: Image 5 : Phase shift of rotary speed sensor 21

22 - Connected to AMP Superseal 1,5 tab connector Image 6 : Connector AMP Connection Pin assignment V DC Pin 1 Signal B Pin 2 Signal A Pin 3 Ground Pin 4 Table 11 : Pin assignment AMP Connected to Deutsch DTM04-6P Image 7 : Connector Deutsch DTM04-6P Connection Pin assignment V DC Pin 1 Ground Pin 2 Signal B Pin 3 Signal A Pin 4 ( Thermal sensor) Pin 5 ( Thermal sensor) Pin 6 Table 12 : Pin assignment Deutsch DTM04-6P 22

23 Thermal sensor The KTY-sensor is used for temperature monitoring and control in the winding. - Connected to AMP Superseal 1,5 tab connector Image 8 : Connector AMP Connection / colour coding Pin assignment + (black) Pin 1 - (white) Pin 2 Table 13 : Pin assignment AMP Connected to Deutsch DTM04-6P Image 9 : Connector Deutsch DTM04-6P Connection / colour coding Pin assignment ( Rotary speed sensor) Pin 1 ( Rotary speed sensor) Pin 2 ( Rotary speed sensor) Pin 3 ( Rotary speed sensor) Pin 4 + (black) Pin 5 - (white) Pin 6 Table 14 : Pin assignment Deutsch DTM04-6P 23

24 - Connected to Deutsch DT04-2P Image 10 : Connector Deutsch DT04-2P Connection / colour coding Pin assignment + (black) Pin 1 - (white) Pin 2 Table 15 : Pin assignment Deutsch DT04-2P Counterparts Only suitable counterparts according to the specification are to be used for connection. The assignment of plugs and wires has to be observed, checked and ensured before operation by qualified personnel. You can find a list of suitable counterparts in annex A. 24

25 4.5. Commissioning Before commissioning, ensure that the drive is undamaged and non-choked. Ensure the proper installation of the safety devices. During the test run under maximum load, the gear must be checked for: - Unusual noises such as milling, knocking or grinding noises - Unusual vibrations, oscillations and movements - Generation of steam and smoke The drive must be shut down and ABM must be contacted if an abnormality was determined during the aforementioned check tests. After the test run, the gear must be checked for leaks Commissioning after longer downtimes After longer downtimes (longer than 1 year), check the screw connections and bearings before the commissioning. Before commissioning, replace the lubricant in the gear. Measure the insulation resistance. The maximum discharge current of the coil against the casing at 1500 V test voltage for the motors in supplied condition is 10 ma. The measurement must be carried out by a correspondingly qualified employee. 25

26 5. Operation 5.1. Safety instructions DANGER MOVING PARTS Rotating parts can cause injuries Never reach into moving parts and keep foreign materials away from these parts! Safety devices must be provided by the manufacturer of the complete machine and must not be removed or put out of operation! Observe the safety distance! During operation, motor surfaces must not be touched. The surfaces at the drives can become very hot. If required, provide a touch guard! WARNING HOT MACHINE PARTS Hot machine parts can cause burns in case of skin contact Do not touch hot surfaces! Observe the cool-down times! Carry out regular checks during the operation, depending on the operating conditions. In doing so, pay special attention to: Unusual or excessive noise or temperature generation, Loose fixing elements, The condition of the electric mains, Stronger vibrations, Changes in the rotational speed, Problems with the heat removal due to depositions on the drive system. In case of faults, contact the maintenance personnel immediately. 26

27 5.2. Error diagnosis and fault removal DANGER ELECTRIC SHOCK Electric parts Electrical parts are energized with hazardous voltage. When touching these parts you will get an electric shock. Death or severe injuries are the result. Any repair work must only be carried out by qualified specialists! Connecting work must only be carried out in deenergised condition! Fault Possible cause Remedy Motor does not start Blow when switching on Wrong rotational direction Fuse has blown Motor protection has tripped Motor protection does not switch, error in the control Power supply interrupted Counter torque of the load is too big Voltage or frequency deviate severely from the target value, at least when switching on Coil defective Rotor streaks Drive blocked Gear fixture loose Motor connected incorrectly Replace the fuse Check the motor protection for correct adjustment, readjust if necessary Check the control of the motor protection, remove error Check connections, adjust if necessary Check load and reduce if necessary (check application) Provide better mains conditions; check the cross-section of the supply line Repair by manufacturer Repair by manufacturer Check components for free movement; remove foreign materials, if necessary Re-tighten the motor and gear fixture screws Interchange the two phases 27

28 Fault Possible cause Remedy Gearbox drive shaft does not rotate although the motor is rotating Motor hums and has a high power consumption Running noises Breakage in the gear Coil defective Rotor streaks Foreign materials inside the motor Bearing damage Gearing damage Oil deficiency Vibrations Contact ABM-Service Repair by manufacturer Repair by manufacturer Cleaning of the interior, possibly by the manufacturer Installation of new grooved ball bearings, possible repair by manufacturer Contact ABM-Service Contact ABM-Service Remove cause, balance if necessary Motor gets too hot Overload of the drive Check load and reduce if necessary Gear gets too warm Oil escapes from the gear or motor Cooling air is preheated Ambient temperature too high Heat removal impaired due to deposits Unfavourable installation conditions Gear damage Seal defective Provide fresh air Provide fresh air Clean the surface of the drives Contact ABM-Service Contact ABM-Service Contact ABM-Service Oil escapes from pressure ventilation Incorrect oil level Dirty oil Oil change Oil change Table 16 : Error diagnosis 28

29 6. Maintenance 6.1. Safety instructions DANGER ELECTRIC SHOCK Electrical parts are energized with hazardous voltage. When touching these parts you will get an electric shock. Death or severe injuries are the result. Any maintenance work must only be carried out by qualified specialists! Maintenance work must only be carried out if the system is de-energised and secured against restart! WARNING HOT MACHINE PARTS Hot machine parts can cause burns in case of skin contact Do not touch hot surfaces! Observe the cool-down times! Please also observe the following when using ABM SINOCHRON motors: CAUTION MAGNETIC FIELD Due to the magnetic forces, injuries can be caused by attracted tools Hold on to the tools tightly! Bring them closer to the motor slowly! Wear work gloves! Please also ensure that no foreign materials reach the inside of the motor during repair work. 29

30 6.2. Maintenance WARNING FUMES Chemical cleaning agents can be corrosive or develop hazardous fumes. Breathing difficulties, irritation or poisoning can be the result. Use the personal protective equipment! Observe the warning notices of the cleaning agent producer! CAUTION DUST When cleaning with compressed air or steam jet, dirt particles can be raised and inhaled, or they can reach into the eyes Use the personal protective equipment! Ensure proper extraction! Maintenance intervals Maintenance work Maintenance work for the machine operator: Regularly Depending on the dirt, clean the motor regularly along the entire cooling airway. Maintenance work for specialist personnel: Every 3000 operating hours, at least every six months Check oil level Visual check for leakages Re-lubricate Check the gear for abnormal running noises and / or vibrations Every 3 years Every 5 years Oil change (for mineral oil) Oil change (for synthetic oil) Table 17 : Maintenance work 30

31 Operating hours TDB Oil bath - continuous temperature Image 11 : Oil change interval for normal operating conditions We recommend shortened change intervals in case of particularly difficult operating conditions such as high humidity, aggressive environment, severe temperature fluctuations, etc. Our gear motors are delivered ready-to-use. The first lubricant filling ex works lasts for approx. 10,000 operating hours for oil filling, for grease filling approx. 8,000 operating hours. For quantity and type of the lubricant, please see Annex C. In doing so, observe the instructions in your data sheet. When changing the lubricant, the gear must be cleaned thoroughly. DANGER HOT OIL In case of contact with hot oil, there is a risk of scalding Open the discharge carefully! Wear the personal protective equipment! Ensure that no dirt reaches the inside of the gear when changing the lubricant. Remove bypassing oil immediately using an oil binding agent. 31

32 6.3. Spare parts We expressly point out that spare and equipment parts, which were not delivered by ABM, were also not tested and approved by ABM. The installation and / or use of such products could therefore have a negative impact on the constructive properties of your drive. The liability of the manufacturer is excluded for damages arising from the use of non-original spare parts and non-original equipment. Request a separate spare parts drawing and list for your drive. 32

33 7. Decommissioning and disposal 7.1. Decommissioning First, remove the electrical connections DANGER ELECTRIC SHOCK Electrical parts are energized with hazardous voltage. When touching these parts you will get an electric shock. Death or severe injuries are the result. Any electrical work for the decommissioning must only be carried out by qualified specialists! Electrical work must only be carried out if the system is de-energised and secured against restart! For gear with oil filling: remove the lubricant Remove the drive from the machine Transport the drive to the work station prepared for the disassembly. Observe the Instruction in the chapter Transport Protect the drive and the components against falling when disassembling DANGER FALLING OBJECTS Falling objects can cause severe injuries. Ensure secure fastening! 33

34 7.2. Recycling and disposal Divide the components into the following category for recycling: Electronic scrap Iron scrap Aluminium Non-ferrous metal such as motor coil Insulation material, cables Permanent magnets (for ABM SINOCHRON motor) Divide the auxiliary materials into the following category for recycling: Oil Grease Anticorrosive agents The permanent magnets must be demagnetised before the disposal. This prevents hazards which are caused by the permanent magnets during and after the disposal. Permanent magnets are demagnetized by heating up. Dispose of the components in compliance with the national and local regulations. 34

35 8. List of images Image 1 : Structure of TDB with electrical steering without motor... 9 Image 2 : Structure of TDB with chain steering and drive motor Image 3 : Structure TDB with tiller steering and drive motor Image 4 : Structure TDB with electrical steering and mounted motors Image 5 : Phase shift of rotary speed sensor Image 6 : Connector AMP Image 7 : Connector Deutsch DTM04-6P Image 8 : Connector AMP Image 9 : Connector Deutsch DTM04-6P Image 10 : Connector Deutsch DT04-2P Image 11 : Oil change interval for normal operating conditions List of tables Table 1 : Signal words and their meaning... 4 Table 2 : Used terms... 6 Table 3 : Part Numbers TDB Table 4 : Part Numbers TDB Table 5 : Field description at the name plate Table 6 : Type designation TDB Table 7 : Standards Table 8 : Guidelines Table 9 : Operating conditions according to EN or EN Table 10 : Motor connection Table 11 : Pin assignment AMP Table 12 : Pin assignment Deutsch DTM04-6P Table 13 : Pin assignment AMP Table 14 : Pin assignment Deutsch DTM04-6P Table 15 : Pin assignment Deutsch DT04-2P Table 16 : Error diagnosis Table 17 : Maintenance work Table 18 : Counterparts and additional parts Table 19 : Allowed wheel loads for TDB Table 20 : Lubricant amounts for spur gears (2) Table 21 : Lubricant table Table 22 : Screw tightening torques in Nm Table 23 : Tightening torques for traction screws of motors in Nm Table 24 : Safety parameters for rotary encoders

36 10. Index Address... 7 Assembly Commissioning Conformity Declaration of conformity Decommissioning Disposal Error Fastening... 17, 19, 26, 33 Fault removal Guidelines Installation... 18, 19 Insulation resistance Intended use Lubricant change Magnetic field... 18, 29 Maintenance Modification... 6 A C D E F G I L M Name Plate Oil change Operation Packaging Recycling Safety... 4 Shipment Signal words... 4 Sinochron... 18, 29 Spare parts Specification... 8 Standards Storage Surface... 5, 26, 29, 30 Terms... 6 Transport Vibrations Warranty... 6, 32 N O P R S T V W 36

37 Annex A Signal Connector Counterparts Connector Counterpart Additional Parts Contacts AMP Superseal 1,5 tab connector receptable connector For wire size range 0,5mm 2 / insulation diameter 1,7 mm: - Receptable contact: Wire seal tab connector receptable connector For wire size range 0,75mm2 / insulation diameter 1,8 mm: - Receptable contact: Wire seal Deutsch DTM / DT DTM04-6P DT04-2P DTM06-6S DT06-2S Locking Wedge WM-6S Locking Wedge W-2S Contacts depending on design - wire gauge - nickel / gold plated - solid / stamped with different part numbers. Please ask your supplier for the correct contact. Table 18 : Counterparts and additional parts B Allowed wheel loads Type Wheel load (static) TDB N TDB N Table 19 : Allowed wheel loads for TDB 37

38 HC PG CLP TDB C C1 C2 Lubrication Lubricant amounts Type Lubricant amount TDB cm 3 TDB cm 3 Steering gear 300 cm 3 Observe the instructions on the data sheet of your drive! Table 20 : Lubricant amounts for spur gears (2) Lubricants Gear oils Type Temp.* ISO VG 0 40 C 220 Degol BG 220 Energol GR-XP 220 Alpha EP 220 Renolin CLP 220 Mobilgear 600 XP 220 Omala S2 G C 100 Degol BG 100 Energol GR-XP 100 Alpha EP 100 Renolin CLP 100 Mobilgear 600 XP 100 Omala S2 G C 680 Degol BG 680 Energol GR-XP 680 Alpha EP 680 Renolin SEW 680 Mobilgear 600 XP 680 Omala S2 G C 220 Degol GS 220 Enersyn SG-XP 220 Alphasyn GS 220 Renolin PG 220 Glygoyle HE 220 Omala S4 WE C 460 Degol GS 460 Enersyn SG-XP 460 Alphasyn GS 460 Renolin PG 460 Glygoyle HE 460 Omala S4 WE C 220 Degol PAS Optigear Synthetic X220 Renolin Unisyn CLP 220 Mobil SHC 630 Omala 220 HD Table 21 : Lubricant table Observe the instructions on the data sheet of your drive! *Temp = recommended temperature range can be surpassed or under passed depending on the application Notes: CLP : Mineral oil, lubricating oil PG : Synthetic oil (polyglycol) HC : Synthetic oil l (Lubricant on the basis of poly-alpha-olefin - PAO) 38

39 D Screw tightening torques Thread Strength class of screw connection Terminal board / steel nuts Terminal board / brass nuts M ,5 1,5 M ,4 3 M ,75 5 M ,5 10 M M M M M Tolerance of all tightening torques = 15% Delivery status for teminal boards: upper nut tightened with reduced moment Table 22 : Screw tightening torques in Nm Tightening torques for traction screws of motors Thread M4 M5 M6 M8 M10 Tightening torque 1,8 3,8 6, Tolerance of all tightening torques = 15% Table 23 : Tightening torques for traction screws of motors in Nm 39

40 E Safety parameters for rotary encoder Definition of the safety parameter MTTF d : MTTF d (Mean Time To Dangerous Failure) is a statistical variable and is defined in the standard EN ISO as Expected value of the mean time until the dangerous failure. This emphasizes that it is a statistical variable, which is an empirically generated value. This value is not related to a guaranteed service life or a failure-free time. Type Company Designation MTTF d [hours] Sensor bearing Rotary encoder SKF BMB/BMO 166,000,000 Baumer IVO GM400 / ,126 Hengstler AC 58 1,400,000 Leine Linde RSA 698 1,875,000 ABM HMX 2 1,042,000 ABM HDI 2 - NE - M Table 24 : Safety parameters for rotary encoders 40