Operating instructions Accu Jet

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1 Operating instructions Accu Jet Keep for future use! Ident number: Air Line

2

3 Table of contents 1 Scope of delivery Operator instructions Safety Intended use Description of unit Putting into operation Application Cleaning Dry cleaning Moist cleaning Troubleshooting Accessories, spare parts Technical data Characteristics and specification Ambient conditions Housing Decommissioning Storage Disposal

4 1 Scope of delivery 1 Scope of delivery 1 Accu Jet 1 rechargeable battery (lithium-ion) 1 battery charger 1 Operating instructions D-0323-GB 4

5 2 Operator instructions 2 Operator instructions Make sure you read the complete operating instructions before commissioning the "Accu Jet". They form a constituent part of the "Accu Jet" and must be retained for later use or a subsequent owner. Safety instructions must be observed and followed at all times. The Accu Jet is an air-assisted ionizing unit. The ionizing unit is safe to operate if used as intended. The following signal words are used: WARNING! If ignored severe personal injury. or death may result. CAUTION! If ignored light personal injury may result. ATTENTION! If ignored light material damage may occur as a consequence which might lead to damage to the ionizing unit. NOTE: Important notes and additional information. 5

6 3 Safety 3 Safety All activities must be performed only by persons authorized by the owner. The installer must have been instructed in the installation and handling of compressed air devices and the resulting dangers. have read and understood the operator instructions. Users must have been instructed in handling of compressed air devices and the resulting dangers. wear personal protective equipment. have read and understood the operator instructions. The ionizing unit does not contain any parts which can be repaired by the operator. Unauthorized conversions and modifications of the ionizing unit are prohibited for safety reasons. In the event of damage to the ionizing unit, the risk of electric shocks arises. Immediately take the ionizing unit out of operation in the event of visible damage and suspected electrical failure, and protect against reuse (refer page 19). Never use air-asissted ionizing units without pressure reducer and compressed air filter, and never exceed the permissible maximum pressure. The compressed air must be filtered (< 20 μm), dry and oil-free. Secure air hoses with suitable clamps. Always wear personal protective equipment for units operated with compressed air (e.g. safety goggles, hearing protection, dust mask etc.). Always store unused batteries separately. Never place next to or store with electrically conductive small parts. Such small parts may cause short circuits across the battery contacts. A short-circuited battery may cause burns or fires. 6

7 3 Safety CAUTION! Personal injury. During operation, small amounts of ozone are generated by the ionizing unit. A very high ozone concentration and prolonged continuous exposure times may result in headache, irritation to the eyes, circulatory problems etc. To ensure that the maximum permissible ozone concentration at the workplace is not exceeded, adequate ventilation must be provided during operation of the ionizing units. An expert study on ozone emissions of ionization systems is available from HAUG GmbH & Co. KG. Risk of electric shock or fire. The ionizing unit generates high voltage. Liquids may ingress into the ionizing unit and cause a short circuit. This results in the risk of an electric shock. In the event of a short circuit of a battery, a risk of fire exists. Never operate the ionizing unit when your hands are wet. Risk of explosion. If incorrect charging currents are applied, rechargeable batteries may explode or leak. Any escaping battery fluid may result in irritation to the skin or burns. If battery fluid makes contact with the skin, rinse with water. In the event of contact with eyes, rinse with water and consult a specialist. To charge your battery, use the supplied battery charger only. Risk of fire. If incorrect charging currents are applied, rechargeable batteries may overheat and cause a fire. Persons may get injured. Use the supplied battery charger for charging original batteries only. Always unplug battery chargers after use. Do not place the ionizing unit in liquids or allow to fall into liquids. Clean any wetness off the ionizing unit carefully and allow to dry. 7

8 3 Safety ATTENTION! Damage to equipment. Wetness and moisture may result in spark-overs and leakage paths. Damage to the ionizing unit and shortcircuits are a likely consequence. Protect the ionizing unit from wetness and moisture. 3.1 Intended use The ionizing unit is intended for elimination of electrostatic charges on paper, film, textiles, glass, plastics etc. It is ideally suited for ESD protection in the production of electronic equipment or in printed circuit board production. The supplied battery charger is intended for charging the battery. The installation and operating conditions indicated in these Operating Instructions must be adhered to. WARNING! Risk of explosion! Ignitable sparks may form at the ionizing units. Do not install or use the ionizing units in area with potentially explosive atmosphere. 8

9 4 Description of unit 4 Description of unit Accu Jet: A B C D E F G H I Ionizing head Attachment hook Air connection for single-hand coupling Handle Battery unlocking tab Battery Actuating lever LED yellow (short-circuit display) LED green (battery charge display) Ionizing head: J K Ionizing pin Nozzle Different bore diameters possible. Battery charger: L M N LED charging display Battery charging slot Mains cable with mains plug 9

10 5 Putting into operation 5 Putting into operation 1. Charge your battery before putting the unit into operation for the first time. Plug the charger into a ~230 V socket. Insert the battery into the battery charger. The LED charging indicator will illuminate during the charging process. Once the LED charging indicator light is off, the charging process is complete. Remove the charged battery from the charger. 2. Connect Accu Jet to the compressed air supply. The unit is grounded via the compressed air hose. The compressed air hose must be electrically conductive. Push single-hand coupling of compressed air hose onto the air connection. 3. Insert charged battery into the handle of the Accu Jet. Insert battery into the handle from below until the battery unlocking tabs lock into place. 4. The ionizing unit is ready to operate. 10

11 6 Application 6 Application The compressed air supply must be connected, and the battery inserted. CAUTION! Wear personal protective equipment for compressed-air units (e.g. protective glasses, ear protection, dust mask etc.). Direct the ionizing unit at the medium to be cleaned, and press the actuating lever. The most favourable distance is between mm. The distance (A) to the substance to be cleaned must be smaller than the distance (B) to a grounded machine part. 11

12 6 Application During operation, the green LED will light up. When the battery is heavily discharged, the green LED will flash. The battery needs to be recharged. In the event of an error in the high voltage generation, the yellow LED will light up. See page 15 "Troubleshooting". 12

13 7 Cleaning 7 Cleaning Clean the ionizing pins of the ionizing units at least every 14 days. The cleaning interval should be shortened when working in a heavily contaminated environment. When a deterioration of the cleaning effect is noticed, cleaning can improve ionization. CAUTION! Risk of injury. The ionizing pins are sharp and pointed. During cleaning of the ionizing head, there is a risk of injuries to the hand due to needlepricks, tears or cuts. Protective gloves must be worn when working on the ionizing unit (EN ). 7.1 Dry cleaning 1. Disconnect the ionizing unit from the air supply system. 2. Remove the battery. 3. Brush ionizing pins in the ionizing head using special cleaning brush RB3. 4. Blow off the ionizing unit with clean compressed air (max. 6 bar). 5. Before inserting the battery into the ionizing unit, check the battery contacts at the ionizing unit and on the battery for contamination. The contacts must be clean and bright. 6. Reinsert the battery, and connect compressed air supply. NOTE: If dry cleaning does not yield the desired result, continue by using a wet cleaning process. ATTENTION! An incorrect cleaning agent may result in damage to the ionizing unit. We strongly recommend the exclusive use of cleaning accessories from HAUG GmbH & Co. KG. Refer to Section Accessories. 13

14 7 Cleaning 7.2 Moist cleaning 1. Disconnect the ionizing unit from the air supply system. 2. Remove the battery. 3. Wet the special cleaning brush RB3 with the special cleaning agent SRM1. The special cleaning system RS2 may also be used for cleaning. 4. Brush the ionizing pins in the ionizing head. 5. Blow off the ionizing unit with clean compressed air (max. 6 bar) and allow to dry. 6. Before inserting the battery into the ionizing unit, check the battery contacts at the ionizing unit and on the battery for contamination. The contacts must be clean and bright. 7. Reinsert the battery, and connect compressed air supply. 14

15 8 Troubleshooting 8 Troubleshooting NOTE: If the defect cannot be eliminated in this way, return the ionizing unit to HAUG GmbH & Co. KG for checking (see back cover for address). Error Cause Measure for elimination No ionization Sparks-over Yellow LED flashing The ionizing unit is dirty. No high voltage. The ionizing unit is covered with an electrically conductive deposit. The ionizing pins are too close to an electrically conductive material. The ionizing unit is damaged. Defect in high voltage generation. Clean the ionizing unit. Charge battery. Check the contacts on the battery and in the ionizing unit. The contacts must be clean and bright. Clean the ionizing unit. Increase distance to the cause. Shut down the ionizing unit immediately and secure against inadvertent switching on. Clean the ionizing unit. Return ionizing unit for examination. Green LED flashing Heavily discharged battery. Charge battery. 15

16 9 Accessories, spare parts 9 Accessories, spare parts Article Illustrations Order number Special cleaning fluid SRM Special cleaning brush RB Special cleaning system RS Circular brush for special cleaning system X 5677 Nozzle inserts Possible bore diameters in mm: 0.6; 0.8; 1.2; 1.4; 1.6; 1.8; 2.0 On request Compressed-air hose X 3771 Replacement battery X 8256 Replacement battery charger X

17 10 Technical data 10 Technical data 10.1 Characteristics and specification Reference temperature 23 C Supply voltage (rechargeable battery) High voltage generated Maximum power consumption Operating time with fully charged battery Battery charging time Permissible maximum pressure Compressed air flow rate Range of effectiveness Lithium ion battery 10.8 VDC U = approx. 3,5 kvac 350 ma approx. 18 h approx. 3 h 6 bar 0,4 0,8 m 3 /min approx mm 10.2 Ambient conditions Do not use in areas with potentially explosive atmospheres. Only for inside use. Temperature: Rated application range 0 C to +40 C Extreme range for storage and transport -15 C to +60 C Humidity: Rated application range Extreme range for storage and transport 20 % to 65 % RF 0 % to 85 % RF 17

18 10 Technical data 10.3 Housing Protection type IP 40 Overall dimensions with battery Height Width Depth 265 mm 250 mm 70 mm Weight including battery: 900 g 18

19 11 Decommissioning 1. Disconnect the ionizing unit from the air supply system. 2. Remove the battery from the ionizing unit by pressing the unlocking tabs. 3. Place the ionizing unit, battery charger and battery in the original packaging Storage Store the ionizing unit at a dry and cool location. ATTENTION! Risk of fire! Batteries can be short-circuited by small metal parts. This may result in the battery becoming hot and igniting. Always store batteries separately. Keep small metal parts away from battery Disposal Do not dispose of electrical equipment together with your household rubbish. Electrical appliances must be collected separately and recycled in an environmentally responsible way. All national and regional waste disposal regulations must be observed and complied with during disposal. If no facilities exist for the proper disposal of electrical appliances, the unit may be retured to HAUG GmbH & Co. KG for environmentally responsible disposal. Do not discharge of batteries together with your household rubbish. According to the batteries legislation, batteries must be disposed of in a proper manner. Batteries can either be taken to municipal collecting points or returned to the shops selling them.

20 made by Accu Jet v01gb.doc D 0323 GB V

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