User s Guide PARTS MANUAL. Parts List with item number, description, part number and quantity. Illustration Number AIR STAMPING, INC.

Transcription

1 AIR STAMPING, INC. User s Guide This parts manual includes illustrations for identifying and ordering replacement parts. In some cases parts have been improved to simplify maintenance and extend part life. Parts are direct replacements. Locate the illustration within the Table of Contents. Below is a sample illustration which indicates where to find appropriate information required to order replacement parts. Item numbers may have more than one part number. Some parts may have an * to explain technical information provided below in notes section. Parts List with item number, description, part number and quantity. Illustration Number A

2 AIR STAMPING, INC. TABLE OF CONTENTS Illustration - Drive Shaft, Drive Pinion Assembly...Section. Illustration - Unit Gearing...Section. Illustration - Cracker Gearbox, Ductor Area...Section. Illustration - Plate Cylinder, Harmonic Sidelay...Section. Illustration - Blanket Cylinder...Section. Illustration 6 - Cylinder & Hard Rollers Exchange...Section.6 Illustration 7 - Vibrator Area...Section.7 Illustration 8 - Ink Fountain, Telecolor Actuator, Ratchet...Section.8 Illustration 9 - Duotrol/Brush Dampening, Distributor...Section.9 Illustration 0 - Enhancements...Section. Illustration - Enhancements...Section. Illustration - M-0 Folder Parts...Section. M-0 Unit Pictures...Section. M-0 Numercial Parts Listing...Section M-0 Bushings, Bearings, Seals, O Rings...Section Faxes & Quotes...Section A

3 AIR STAMPING, INC. Limitation on warranties and remedies Terms and Conditions of Sales A. Warranties and disclaimers of warranties as to products manufactured by Air Stamping, Inc. Air Stamping, Inc. warrants only that product manufactured by Air Stamping are to be free from defective materials and workmanship for a period of one year from the date of invoice, provided said items are used in accordance with Air Stamping, Inc. specifications and without fault of the Buyer. Air Stamping,Inc. gives no other warranties, express or implied, regarding its products. Air Stamping, Inc. gives no warranties of merchantability or fitness for a particular purpose. B. Disclaimer of warranty as to products not manufactured by Air Stamping, Inc. Air Stamping, Inc. does not warrant in any fashion any products represented by Air Stamping, Inc. but not manufactured by it, even though Air Stamping may represent such product and such product may be purchased through Air Stamping, Inc. Such products may be under warranty by the manufacturer s standard warranty, but it is the Buyer s responsibility to determine the terms of any such manufacturer warranty. C. Exclusive remedies Buyer s remedy of replacement of part, (or at Air Stamping, Inc. s option to refund of the purchase price for the part), is the Buyer s sole or exclusive remedy against Air Stamping, Inc.s arising out of the purchase of the equipment or parts hereunder. D. Time to bring suit The Buyer agrees that in no event may any lawsuit arising out of products sold hereunder of this contract be filed against Air Stamping, Inc. more than one year from delivery of the products. E. Limitation of damages Under no circumstances shall Air Stamping, Inc. be liable to Buyer for incidental or consequential damages or claims of any kind, whether arising in contract, tort, negligence, strict products liability, statutory or regulatory violation or under any other legal theory. F. Quotations All quotations submitted by Seller to purchaser shall expire (0) days, unless otherwise stated on quotation. G. Prices, Invoices, Orders All prices and offers to sell are subject to change without notice, unless stated in a written document signed by Seller stating that such prices and offers to sell are firm for a definite period, and in all cases are subject to withdrawal at any time before acceptance by the Purchaser. All sales prices are subject to change without notice by Seller prior to the acceptance of orders. All goods shall be invoiced at Seller s prices as in effect as of the date of shipment of the Goods, unless otherwise agreed to in a written document signed by Seller. All prices set forth in Seller s catalog, price sheets, quotations and other documents are subject to change without notice to Purchaser. All prices quoted by Seller shall be f.o.b. Seller s plant of manufacture. Seller shall endeavor to advise Purchaser of any fluctuations in the price of Goods; however, all prices of Goods shall be subject to adjustment to reflect prices as in effect as of the date of shipment of the Goods ordered by Purchaser. H. Taxes All manufacturer s excise taxes, use taxes, sales tax, or other taxes or duties of any nature whatsoever arising against orders accepted by Sellers shall be added to the prices quoted or invoiced by Seller to Purchaser and shall be paid by the Purchaser unless Purchaser shall furnish Seller at the time of acceptance of an order by Seller an exemption certificate or other documents acceptable to the particular taxing or customs authorities which clearly indicate that no such taxes or duties are payable in respect to such order. I. Cancellation - Returns No cancellations of an order will be permitted by Seller unless agreed to in writing by an authorized representative from the home office of Seller. Upon cancellation of any order, Purchaser shall reimburse Seller for all costs resulting from cancellation of the order, including without limitation all costs for labor, material set-up, manufacturing and all other costs incidental to the cancellation of such order. Purchaser shall not change any specifications, shipping schedules or other terms and conditions of any order without the prior written consent of Seller. In the event that Seller agrees to any such changes, Purchaser shall reimburse Seller for all costs arising from such changes, including without limitations, all labor, material set-up, design, manufacturing and all other costs incidental to the modification of the order. J. Terms of Payment Unless otherwise on the face hereof, payments against invoices shall be due and payable thirty (0) days from the date of Seller s invoice. K. Shipment, Risk of Loss, Delivery Unless otherwise agreed in writing by Seller, all shipments of Goods shall be made f.o.b. Seller s plant of manufacture. Risk of loss pass to the Purchaser upon delivery of the goods at Seller s plant of manufacture to the carrier by the Seller, irrespective of the method of shipment or payment. In the absence of specific shipping instructions, methods of shipment will be determined at the sole discretion of Seller, without liability to Seller. All standard packing charges for Goods shipped within the United States are included in the price quoted to Purchaser. Seller shall not be liable for any delay in the delivery or shipment of the Goods or for any damage suffered by Purchaser by reason of such delay when such delay is directly or indirectly caused by, or in any manner arises from, fire, flood, accident, riot, war, government interference, strike, shortage of labor or material, inadequate transportation facilities or any cause or causes beyond Seller s reasonable control. Seller shall attempt in good faith to meet scheduled delivery dates, but in no event shall Seller be liable for any liquidated, special, consequential or other damages arising from any such delays or failures to comply with scheduled delivery dates. Claims for concealed shortage of Goods will not be accepted by Seller unless received by Seller fifteen () days from the date of shipment of the Goods.

4 Qty. Per Unit AIR STAMPING, INC. Illustration Drive Shaft Drive Pinion Assembly Item Description Catalog No. SEAL-DRIVESHAFT-PRINT UNIT AS-906 LOCKNUT-DRIVESHAFT NO-8 AS-60 LOCKWASHER DRIVESHAFT NO-8 AS-60 BEARING-DRIVESHAFT-INLET SIDE AS-960 DRIVESHAFT-PRINT UNIT AS SPACER-CLUTCH HUB AS SHIM SET-DRIVESHAFT BEARING AS SPRING-LINE SHAFT CLUTCH AS SPACER-DRIVE SHAFT (BEVEL) AS-708* 0 GEAR-BEVEL SET AS-60* SPACER HUB-BEVEL GEAR AS-708 PLUNGER-LINE SHAFT CLUTCH AS-86 BEARING-DRIVESHAFT-OUTLET SIDE AS-87 BEARING-PINION HOUSING AS-008 SHAFT-PINION GEAR AS BEARING-PINION HOUSING AS-87 7 SPACER-BEVEL GEAR AS-6996* 8 SHIM SET-BEVEL SHAFT BEARING AS SHIM SET-PINION/BEVEL GEAR AS-80** -NOTES- AS This spacer should have the bevel towards the gear when installed. Should grinding be needed for proper gear lash during assembly, grind spacer on spring side only. AS-60 - This is a matched gear set, do not separate. The proper gear lash is stamped on the gears. Generally, the accepted gear lash is.00 to.006. AS This spacer is used to determine the position of the bevel gear on the pinion shaft in relationship to the bevel gear on the unit main drive shaft. On the bevel gear, there is a dimension that has MD prior to a number. This MD (middle distance) is the mearsurement from the face of this spacer to the center of the unit drive shaft. This distance needs to be achieved to have the correct bevel gear lash FIGURE. - Unit Drive 7 ** Items not shown in photos Assembled Drive Shaft & Drive Pinion FIGURE. - Drive Pinion

5 Qty. Per Unit AIR STAMPING, INC. Illustration Unit Gears Item Description Catalog No. BEARING-PLATE & BLANKET CYLINDER AS-000* 8 GEAR-BLANKET CYLINDER AS-6006 GEAR-PLATE CYLINDER AS-0009* SPACER-PLATE CYLINDER BEARING AS-000 BEARING CONE-PLATE CYLINDER GEAR AS-00* 6 BEARING CUP-PLATE CYLINDER GEAR AS-00* 7 TAPER LOCK-BLANKET GEAR AS-960* 8 GEAR-IDLER Large AS-97 9 GEAR-IDLER Small AS-96 0 GEAR-INK VIBRATOR AS-86* 8 BEARING-PRINT UNIT IDLER GEAR AS NOTES- AS Replaces the AS bearing. The new bearing has less axial and radial runout and is a direct replacement. When changing these bearings inspect the cylinder bearing housing I.D. for wear. 7 6 FIGURE. - Plate and Blanket Gears AS This gear is a direct replacement for the earlier style with internal snap rings to retain the bearing. With the bearing preloaded inside the gear, axial lash is eliminated. 8 9 AS-00/ - Install the plate cylinder bearing cup and cone AS-00 sets together with the spacer between them. Preload the bearing with the Harmonic cup or an end cap, torque to 7 ft. - lbs. Using a string scale, pull the gear and check preload. The recommended load should be lbs. to 6 lbs. Grind bearing spacer to adjust preload. Typical Gear Assembly AS These taper lock sets should be replaced with the blanket cylinder gear or when a wrap up occurs. AS-86 - Heat the gear prior to installing. Apply an antiseize on vibrator shaft to aid with assembly and future gear removal. 0 FIGURE. - Idler and Vibrator Gears

6 Qty. Per Unit AIR STAMPING, INC. 8 Illustration Cracker Gearbox Ductor Area 8 Item Description Catalog No. SPRING-DUCTOR LEVER AS-806 CAMSHAFT-DUCTOR AS-66 BUSHING-DUCTOR CAMSHAFT AS SEAL-DUCTOR SHAFT AS CAM-INK DUCTOR-SPLIT AS-66* 6 BUSHING-DUCTOR CAMSHAFT-WS AS-08 7 STUD-DUCTOR ARM AS BEARING-DUCTOR CAM FOLLOWER AS-90 9 STUD-DUCTOR ROLL AS DUCTOR ARM-UPPER GS/LOWER WS AS-669* DUCTOR ARM-UPPER WS/LOWER GS AS-669* CAM FOLLOWER-ECCENTRIC STUD AS-90 BUSHING-INK DUCTOR LEVER AS-6767* GEAR-INK DUCTOR CAMSHAFT (UPDATED) AS-069* BEARING-DUCTOR SHAFT BRACKET AS-696* 6 ECCENTRIC-ADJUSTMENT HUB AS BRACKET-INK STROKE ADJ. AS ECCENTRIC-INK VIB. STROKE ADJ. AS THREADED ADJ. SCREW-INK BRACKET STROKE AS-76* 0 ROD END-VIB. DRIVE & INK RATCHET ADJ. AS-08* SHIM SET-CRACKER BOX AS-676 BEARING-CRACKER BOX PINION-OUTER AS-080 GEAR-PINION SHAFT (UPDATED) AS-070* GEAR-DUCTOR DRIVE AS-889 INNER BEARING-CRACKER BOX PINION AS BEARING-DUCTOR ROLL AS-669** ** Items not shown in photos Upper Cracker Gear Box Lower Cracker Gear Box FIGURE. - Ductor Parts 6 7 -NOTES- AS-66 - This cam has been split for ease of installation and future service. AS-669/ - Casting has been reinforced to reduce AS-669 breakage. AS This bushing is pressed into the ductor arm and then bored or reamed to fit the ductor stud. AS-069/- These gears replace the earlier coarse tooth AS-070 design. The finer tooth pitch of the replacement gears reduces potential for gear streaking. The two gears must be replaced as a set. AS Initial setting of the threaded adjustment screw is 6 from the center of the cross pin in bracket AS-678 to center of the hole in rod end AS-08. AS-08 - During assembly, ensure the rod end is not interfering with the clevis on the ink stroke adjustment bracket (AS-678) at full vibrator travel. If rod end is interfering, grind the flat surface of the clevis to obtain proper clearance. Replaces AS-607 and AS AS Replaces part #AS-6. FIGURE. - Cracker Gearbox

7 Qty. Per Unit AIR STAMPING, INC. Illustration Plate Cylinder Harmonic, Sidelay G.S. W.S. Item Description Catalog No. O RING-PLATE CYL. BEARING BOX UPPER AS-607 O RING-LOWER PLATE CYL. AS-6998 BEARING-PLATE CYLINDER AS-000* SEAL-PLATE CYLINDER AS-678 LOCK UP-DOG BONE-PLT. CYL. WS AS-7* NUT-PLATE REEL ROD AS BEARER-PLATE CYL. AS-87 7 REEL ROD-PLATE AS-0 8 BEARER WIPE-(DELRIN) AS HARMONIC DRIVE ASSY.-PLATE CYL. AS-808* 0 SHAFT-WAVE GENERATOR AS-666 BEARING-CIRCUM. HARMONIC SHAFT AS-8** SIDELAY SHAFT-MANUAL ADJ. M-0 AS-600 SIDELAY SHAFT-MOTORIZED ADJ. M-0B AS-8 BEARING-SIDELAY SHAFT AS-9097 SEAL-CIRC. HARMONIC SHAFT AS-666** RATCHET-PLATE CYL. LOCKUP AS-06** 6 ROD END-PLATE COCKING AS-67**,* ** Items not shown in photos 9 FIGURE. - Plate Cylinder -NOTES- 6 AS Replaces the AS bearing. The new bearing has less axial and radial runout and is a direct replacement. When changing these bearings inspect the cylinder bearing housing I.D. for wear. AS The harmonic assembly is a set. Do not mix and match components. The bolts should be torqued to 7 ft. - lbs. AS-7 - This lockup reduces the time to install a plate. It directly replaces the earlier ratchet design AS-06. AS-67 - Heavy duty cocking, M-0B style rod end. FIGURE. - Harmonic 0 8 AS This sidelay shaft should be used when dealing with an original M-0 that either has a manual hand wheel for sidelay or both a hand wheel and is also equipped with motorized sidelay. 7 AS-8 - This sidelay shaft pertains only to M- 0B units. These units do not have a hand wheel and were factory equipped with motorized sidelay. FIGURE. - Sidelay FIGURE. -Plate Cylinder Parts

8 Qty. Per Unit AIR STAMPING, INC. Illustration Blanket Cylinder G.S. 8 W.S. Item Description Catalog No. O RING-BLANKET CYLINDER AS-6998 RATCHET-BLANKET CYL. LOCKUP AS-06 BEARING-BLANKET CYLINDER AS-000* SEAL-BLANKET CYLINDER AS-6 BEARER WIPE-(DELRIN) AS BEARER-BLANKET CYLINDER AS-87 7 REEL ROD-BLANKET AS-00 REEL ROD-BLANKET-.90 GAP SPECIAL AS-00-* 8 TAPER LOCK-BLANKET GEAR AS-960**,* ** Items not shown in photos FIGURE. - Blanket Cylinder 6 -NOTES- AS Replaces the AS bearing. The new bearing has less axial and radial runout and is a direct replacement. When changing these bearings inspect the cylinder bearing housing I.D. for wear. AS This reel rod is used when reducing the gap from.0 gap to.90 gap. This extends print length and reduces cylinder gap bounce. AS Taper locks should be replaced when replacing the blanket cylinder gear or when a wrap up occurs. 7 FIGURE. -Blanket Cylinder Parts

9 Qty. Per Unit AIR STAMPING, INC. Illustration 6 Cylinder Exchange Hard Rollers 9,0 Item Description Catalog No. ROLL-INK DISTRIBUTOR (COPPER) AS-696* ROLL-INK DISTRIBUTOR (NYLON) AS-696-* ROLL-INK VIBRATOR (COPPER) AS-8060* 6 ROLL-INK VIBRATOR (NYLON) AS-8060-* 6 ROLL-WATER VIBRATOR (CHROME) AS-0* ROLL-INK FOUNTAIN (CHROME) AS-6687* ROLL-WATER PAN (DUOTROL, CHROME) AS-69* 6 ROLL-WATER PAN (BRUSH, CHROME) AS BLANKET CYLINDER-UPPER AS-6087* 8 BLANKET CYLINDER-LOWER AS-6088* 9 PLATE CYLINDER-UPPER AS-* 0 PLATE CYLINDER-LOWER AS-809* 7,8 -NOTES- AS-0 - Replaces AS This new roller is used on both duotrol and brush systems. It is designed with the W.S. journal.7 shorter than the AS-8096 thus allowing it to be removed easier from the frame. AS Special coatings can be arranged if required. Air AS-6088 Stamping offers cylinders remanufactured to OEM AS- specifications with all new components. AS-809 FIGURE 6. - Plate & Blanket Cylinder Exchange UNIT PRINT CYLINDER AND HARD ROLL EXCHANGE PROGRAM The Air Stamping print cylinder and hard roll exchange program was instituted to provide our customers with the opportunity to reduce downtime normally associated with rebuilding and remanufacturing of cylinders and hard rollers during service or emergency breakdowns. Cylinders and hard rollers are maintained in inventory, rebuilt to O.E.M. specifications and ready for immediate shipment. 6 FIGURE 6. - Hard Roll Exchange Program

10 Qty. Per Unit AIR STAMPING, INC. Illustration 7 Vibrator Area Item Description Catalog No. BUSHING-VIB. ROLL HOUSING AS-699*. O RING-INK/WATER VIB. HOUSING AS SEAL-INK VIB. ROLL BEARING HOUSING AS-699* 8 ROLL-INK VIBRATOR (COPPER) AS ROLL-INK VIBRATOR (NYLON) AS WATER DISTRIBUTOR TUB-INK VIB. AS ADAPTER-ROTARY UNION AS CAM FOLLOWER-VIBRATOR DRIVE AS-60807* 0 8 GEAR-INK VIBRATOR AS-86* 8 9 LOCKNUT-VIBRATOR ROLL-NO-6 AS LOCKWASHER-VIBRATOR ROLL-NO-6 AS SPOOL-VIBRATOR DRIVE AS-86* 6 SPACER-VIBRATOR SPOOL AS-86 8 ECCENTRIC-INK VIB. STROKE ADJ. AS-8066 ECCENTRIC ADJUSTMENT HUB AS-6006 BRACKET-INK STROKE ADJ. AS INK STROKE ADJUST. SCREW AS-676* 7 ROD END-VIB. DRIVE & INK RATCHET ADJ. AS-08* Upper Truck Mechanism FIGURE 7. - Ink and Water Vibrator Housing -NOTES- AS After being pressed into the housing, the inside diamater needs to be bored or reamed to the proper clearance for the vibrator roll journal, generally.00 over the journal size. AS The original M-0 only had one () seal per gearside housing. The M-0B has two seals per housing. This modification can be made to incorporate two seals in a single seal housing by boring the seal seat deeper. AS When installing new cam followers, peen the threads with a punch to secure the nut in place after assembly. Lower Truck Mechanism AS Initial setting of the thread adjustment screw is 6 from center of the cross pin in bracket AS-678 to center of the hole in rod end AS FIGURE 7. - Ink Vibrator and Distribution Tube 7 AS-86 - Heat the gear prior to installing. Apply an anti-seize on vibrator shaft to aid with assembly and future gear removal. AS-86 - Heat spool prior to installing. Insure there is.00 clearance between the spools and the cam follower after assembly. AS-08 - During assembly, ensure the rod end is not interfering with the clevis on the ink stroke adjustment bracket (AS-678) at full vibrator travel. If rod end is interfering, grind the flat surface of the clevis to obtain proper clearance. Replaces AS-607 and AS FIGURE 7. - Ink and Water Vibrator Motion

11 Qty. Per Unit AIR STAMPING, INC. Item Description Catalog No. SEAL-INK FOUNTAIN END-DELRIN AS-67* GAPLESS SEGMENTED INK FTN. BLADE AS-69-* FTN. END CHEEK FELT CONVERSION AS-67-* FELT-END CHEEK AS-67- RETAINING PLATE AS-67- SPRING-PAWL INK RATCHET AS-8 STUD-PAWL INK RATCHET AS-06 6 CAM FOLLOWER-PAWL CAM AS BUSHING-INK RATCHET CAM AS-806* 8 RATCHET-FOUNTAIN ROLL AS PAWL-INK FOUNTAIN RATCHET AS-99* 0 ROLL-INK FOUNTAIN (CHROME) AS-6687 TELECOLOR ACTUATOR REBUILT MOTOR AS-9688-RD* BEARING-FOUNTAIN ROLL GS AS-887** BEARING-FOUNTAIN ROLL WS AS-768** CAM-FOUNTAIN RATCHET AS-76** CAM-FOUNTAIN RATCHET MOTORIZED SWEEP AS-80** ** Items not shown in photos -NOTES- AS-67 - This cheek is solid material. The OEM once supplied a cheek that was slotted on the edges and filled with silicone. The solid cheek is the preferred design. Set this cheek.00 away from the fountain ball when the fountain is in the up position. AS-69-- The Air Stamping Gapless Segmented blade shown as item # is a direct replacement for the OEM style solid blade. The blade is constructed from individual precision ground segments that are bonded to a common backing plate. The finished blade is precision ground. AS Ink fountain end plate seal kits include () replacement drilled end cheeks, felts and felt retainer plates. Kit improves sealing performance and reduces fountain roll wear, a result of the original end seal cheeks being set to tight to the roll. Felts are easily changed during normal preventative maintenance. AS Bushing is pressed into the ratchet housing and reamed to fit over the ink fountain roll shaft. FIGURE 8. - Telecolor Actuator AS-9688-RD - Actuators sold on exchange basis. Remanufactured to OEM specification and circuit boards coated to prevent runaway resulting from water damage. FIGURE 8. -Segmented Blade Fountain Illustration 8 Ink Fountain Telecolor Actuator Ratchet FIGURE 8. - Ink Ratchet Parts 9 FIGURE 8. - Ink Fountain Roller

12 Qty. Per Unit AIR STAMPING, INC. Item Description Catalog No. HANGER BRACKET-RD FORM ROLL AS-06 BUSHING-FORM THROWOFF SHAFT WS AS-6078 ECCENTRIC CAM-INKER THROWOFF INNER AS-6996 HANGER BRACKET-DISTRIBUTOR AS-699 ECCENTRIC CAM-INKER THROWOFF OUTER AS BUSHING-FORM THROWOFF SHAFT GS AS TURNBUCKLE EYE AS TURNBUCKLE SCREW AS TURNBUCKLE EYE AS TURNBUCKLE ASSEMBLY AS-6878-AY* HANGER SPRING AS HANGER BRACKET-ST FORM AS-6997 HANGER BRACKET-ND FORM AS-6999 ECCENTRIC HANGER-SPLIT AS-608 WATER BRUSH AS PIN-BRUSH ROLL ECC. SHAFT GS AS-798-* PIN-BRUSH ROLL ECC. SHAFT WS AS-798-* 7 BEARING-WATER BRUSH ROLL AS BEARING-SLIP ROLL AS-69 9 BRACKET-SLIP ROLL BEARING AS SPRING-SLIP ROLL BEARING BRACKET AS-69 BEARING-GS & WS PAN ROLL AS-698 ROLL-CHROME DUOTROL PAN AS-69 ROLL-SLIP AS-699 GEAR-DUOTROL SLIP ROLL AS-69 GEAR-DUOTROL PAN ROLL AS-69 6 BEARING-FORM/DIST. ROLL AS-6999** - 7 BUSHING-IMP. THROWOFF SHAFT WS AS-60786** 8 BUSING-IMP. THROWOFF SHAFT GS AS-6079** ** Items not shown in photos -NOTES- AS-6878-AY -Include parts AS-6876, AS and AS-6878 manufactured of stainless steel. Parts can be ordered individually. AS A flat is machined on GS stud to eliminate air lock when installing or removing from side frame. This a direct replacement part. Hanger Brackets Duotrol Dampening 6 FIGURE 9. - Ink Hangers and Associated Parts Illustration 9 Ink Distributor Brush Dampening Duotrol Dampening FIGURE 9. - Duotrol Dampening Components AS The WS eccentric stud is longer to position more of the stud into the side frame for extended life. This is a direct replacement part. Air Stamping provides complete M-0 replacement Duotrol Packages. All Duotrol parts are available but may be subject to long lead time due to the nature of the part. 6 7 FIGURE 9. - Brush Dampening Components

13 AIR STAMPING, INC. AS Motorized Ink Fountain Roller Air Stamping has designed a motorized ink fountain roller enhancement to replace the ratchet pawl drive. The motorized roller provides a constant feed of ink to the ductor roll, thus keeping an even amount of ink in the roller train. It also eliminates the ratchet and pawl wear problem. The fountain roll tracks press speed and can be increased or decreased independently. This package requires electrical and mechanical installation time. Illustration 0 Enhancements AS Fountain Blade Felt End Cheek The original M-0 cheek is a delrin block set 0.00 away from the fountain ball. Air Stamping offers a modification to this cheek which adds a felt that is retained by a clamping plate. This package provides an improved ink seal between the edge of the fountain and the fountain roll. No press modification is required. AS Gapless Blade The original M-0 & M0B came with either a solid one piece blade or a laser cut segmented blade. The solid blade did not provide the ability to precisely control the ink on individual key settings. It also has a tendency to buckle. The laser blade provided individual key/segmented control, but leaked through the laser cuts. The Air Stamping Gapless Segmented Blade provides the operator with excellent key zone control, eliminates buckling and does not leak between segments. The blade is /8 thick versus /6 thick for added rigidity and life. The segmented blade is a direct replacement. AS Continuous Dampener This enhancement has the necessary parts to convert a brush dampener to a continuous dampener. The Air Stamping continuous dampener incorporates a sliding slip roll wedge style hanger bracket, extended handle adjustments for safety and plate form following. This package requires electrical and mechanical installation time. AS-66 - Split Ductor Cams The ductor cams on the original M-0 and M-0B were solid, the shaft had to be removed to replace the cams. The split ductor cam was designed for easy change out. Gapless Blade Fountain Roll Felt End Cheek

14 AIR STAMPING, INC. Illustration Enhancements AS Heavy Duty Cocking On early M-0 presses the cocking mechanism was weak and would not hold setting, thus creating bump streaks and print problems. The M-0B press has an improved system. Air Stamping has designed a heavy duty system to replace the earlier version. This package provides accurate setting and will aid in eliminating bump streaks. Minor frame modification is necessary. AS Motorized Sidelay Some early M-0 presses were not equipped with motorized sidelay adjustment. Air Stamping offers a motorized sidelay adjustment for the early vintage presses. The retrofit assembly is superior to the O.E.M. system in that it is geared at a higher correction rate, more comparable with the correction speed of electronic register systems of today. This retrofit will improve quality and reduce waste. Scheduled press downtime is necessary to install the system. Item. AS-7 - Dog Bone Quick Plate Lock-up This enhancement replaces the ratchet style plate lockup with a one sided workside lockup and a reel rod nut on the gearside. This lockup facilitates quick plate changes. No press modification is necessary. Plates can be installed within minutes. Item. AS Narrow Gap.90 Blanket Reel Rod Reducing the blanket gap provides added print length capability and less shock at the gap for reduced bump streak potential. Air Stamping offers a narrow gap reel rod for those desiring to convert to narrow gap blanket cylinders. This enhancement requires cylinder gap reconstruction while the cylinder is in the cylinder shop for rebuilding. In all probability, there would be an up charge for additional cylinder work required to convert to the narrow gap. Item. AS Plate Locator This enhancement is a plate stop to position your plate on the cylinder. The theory is that the press was in register prior to plate changes and if the new plate is positioned close to the old location, the press will come into register quicker. The plate locator can only be installed during cylinder work, counter balancing is required and some holes may need to be drilled in the cylinder. Item. AS-87 - H- Bearers Bearers manufactured of highest quality H- steel are a standard Air Stamping M-0 product. There are numerous grades of H- steel, however the highly processed H- steel utilized by Air Stamping is superior in quality. The Air Stamping M-0 bearer assures uniformity of specifications, press performance and bearer longitivity. AS Felt Bearer Wipe Conversion Air Stamping offers a spring loaded bearer wipe conversion that assures uniform and consistent bearer wipe felt pressure. Bearer life is influenced by the quality of the bearer wipe mechanism and felts. This retrofit requires press frame drilling. AS Drive Bay Gusset On early M-0 presses the drive bay shaft was unsupported on the exiting side of the print unit prior to the drive pulley. This caused torsional vibration and print quality problems. Air Stamping has designed a steel gusset bracket with a pillow block bearing to support the driveshaft and add rigidity. This enhancement requires considerable mechanical work to install. Research whether the sideframe is drilled before beginning the retrofit.

15 AIR STAMPING, INC. Item Description Catalog No. Qty Per Unit Split Perforator Blade AS-6* Slitter Blade ( ) AS-676* RTF Slitter Blade AS-000* RTF Circular Blade AS-6* Round Perforator Blade AS-669* 6 Cross Perforator Blade AS-669* 7 Knife Blade AS-66* 8 Leather Back Brush ( x.7 ) AS per/ft 9 Round Double Parallel Brush AS Head Stop Brush AS-66* Brush ( x. x.6) AS-88 Soring Cross Creaser AS-606 Scoring Creaser Rubber AS- Scoring Creaser AS-6 Scoring Cross Creaser Rubber AS-60 6 Hard Nose Cheekwood Spring AS Hard Nose Cheekwood AS Soft Cheekwood (no springs) AS-9 9 Tucking Blade stiffener AS Chopper Blade Stiffner AS-6 Tucking Blade AS-6* Chopper Blade AS-6 G.S. / Length Jaw Blade AS-67-* W.S. / Length Jaw Blade AS-67-* st Jaw Blade - Carbide Tip AS-67* 6 st Jaw Blade - Urethane tip AS-6890* 7 Impalling Pin AS-9 8 M-0B Shear Pin AS- 9 M-0 Shear Pin AS Perforator Stripper AS-696 Trolley Ring AS-06 st Jaw Stripper AS Double Parallel Stripper AS-66 8 Chopper Tape (. wide) AS-067 per/ft Cutting Rubber AS Sharp Blades 7 8 Cheekwoods Brushes 9 Illustration M-0 Combination Folder Sharp Blades, Brushes, Flat Blades Cheekwoods, Score & Crease, Misc. 6 Score & Crease 0 Flat Blades - NOTES- AS-000/ - Set slitter blade.00 to.007 from edge AS-676 of groove. AS-6/- Set perforator blade.00 to.007 from AS-669/ edge of groove. AS-669 AS-67/- With jaw at 0 o clock position, new jaw AS-6890/ blade height should be flush with AS-67- stationary jaw. AS-67- AS-66 - At folder inch speed, adjust head stop and brush so the products lead edge is / from head stop when chopper blade hits the signature. AS-6 - The tucking blades are generally set for /8 penetration into the first fold jaws. The height should be.8 over body and parallel for the proper fold. AS-6/- After a new knife is replaced in the knife AS-66 box, set knife at 7/6 from the bot tom of the knife box to the top of blade Miscellaneous

16 AIR STAMPING, INC. Enhanced M-0 Print Unit G.S. Covers Gearing

17 AIR STAMPING, INC. W.S. Sideframe G.S. Sideframe W.S. Sideframe G.S. Sideframe

18 AIR STAMPING, INC. W.S. Upper G.S. Upper W.S. Lower G.S. Lower