SERIES 10 GEN II ALUMINUM & STEEL CARRIERS

Transcription

1 OWNER'S MANUAL SERIES 0 GEN II ALUMINUM & STEEL CARRIERS INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. 850 Hilltop Drive Ooltewah, Tennessee 7 Phone () 877 FAX () 877 PN /5 PRICE $5.00

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3 This Section is provided by the manufacturer for the purpose of ordering any component part of the Series 0 GEN II Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your Series 0 GEN II Carrier in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to your carrier manufacturer authorized representative.. Manual Number & Date of Publication. Manual Page Number. Page Title. Reference Number of Part Desired 5. Part Number. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact your MILLER INDUSTRIES VULCAN DISTRIBUTOR. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. V

4 ALUMINUM BED ASSEMBLY GEN SERIES 0 V

5 ALUMINUM BED ASSEMBLY GEN II REMOVABLE RAIL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION XXX XX XXF 07M SERIES 0 G AL BED WELDMENT LED MARKER LIGHT, RED, RECT LED MARKER LIGHT, AMBER, RECT. /" MARKER LIGHT GROMMET /" AMBER MARKER LIGHT 0 POST JUNCTION BOX RAMSEY 8000 LB. WORM GEAR WINCH WINCH MOTOR WINCH MOUNTING FRAME WELDMENT ROLLER GUIDE ASSEMBLY CAB PROTECTOR FRONT SAFETY CHAIN ASSEMBLY 5/ X 8' WINCH CABLE ASSEMBLY REMOVABLE TUBE RAIL FRONT (SEE CHART) REMOVABLE TUBE RAIL POST MIDDLE REMOVABLE TUBE RAIL REAR LYNCH PIN 7/ x 5/ ANTITILT PLATE CHAINLOCK REINFORCEMENT PLATE V

6 STEEL BED ASSEMBLY GEN II REMOVABLE TUBE RAIL V

7 STEEL BED ASSEMBLY GEN II REMOVABLE TUBE RAIL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION XXX XX XXF 07M SERIES 0 G ST BED WELDMENT /" MARKER LIGHT GROMMET /" AMBER MARKER LIGHT /" RED MARKER LIGHT 0 POST JUNCTION BOX RAMSEY 8000 LB. WORM GEAR WINCH WINCH MOTOR WINCH MOUNTING FRAME WELDMENT ROLLER GUIDE ASSEMBLY CAB PROTECTOR FRONT SAFETY CHAIN ASSEMBLY 5/ X 8' WINCH CABLE ASSEMBLY REMOVABLE TUBE RAIL FRONT (SEE CHART) REMOVABLE TUBE RAIL POST MIDDLE REMOVABLE TUBE RAIL REAR LYNCH PIN 7/ x 5/ ANTITILT PLATE V5

8 REMOVABLE TUBE SIDE RAILS BED LENGTH REMOVABLE RAIL COMBINATIONS 7.5 TO 8.5 FT 9 TO 0.5 FT TO FT REF PART # DESCRIPTION QPU 09F FRONT REMOVABLE TUBE RAIL POST SEE CHART 07F FRONT REMOVABLE TUBE RAIL POST SEE CHART 095F FRONT REMOVABLE TUBE RAIL POST SEE CHART 07M MIDDLE REMOVABLE TUBE RAIL POST SEE CHART 5 0 REAR REMOVABLE TUBE RAIL POST SEE CHART V

9 REMOVABLE BLADE SIDE RAILS BED LENGTH REMOVABLE RAIL COMBINATIONS 7.5 FT 8.0 FT 8.5 FT 9.0 FT 9.5 FT 0.0 FT 0.5 FT.0 FT.5 FT.0 FT REF PART # DESCRIPTION QPU B00FL FRONT REMOVABLE BLADE RAIL POST SEE CHART B0FL FRONT REMOVABLE BLADE RAIL POST SEE CHART B07FL FRONT REMOVABLE BLADE RAIL POST SEE CHART B078FL FRONT REMOVABLE BLADE RAIL POST SEE CHART 5 B08FL FRONT REMOVABLE BLADE RAIL POST SEE CHART B090FL FRONT REMOVABLE BLADE RAIL POST SEE CHART 7 B09FL FRONT REMOVABLE BLADE RAIL POST SEE CHART 8 B07ML MIDDLE REMOVABLE BLADE RAIL POST SEE CHART 9 B09ML MIDDLE REMOVABLE BLADE RAIL POST SEE CHART 0 B0RL REAR REMOVABLE BLADE RAIL POST SEE CHART V7

10 SERIES 0 GEN SUBFRAME COMPONENTS INBOARD TILT CYLINDER V8

11 SERIES 0 GEN SUBFRAME COMPONENTS INBOARD TILT CYLINDER REF NO PART NO. REQ'D NUMBER DESCRIPTION A E L 090R 050R 050L SERIES 0 G SUBFRAME WELDMENT IB TILT SUBFRAME BEARING PAD 5/ x / x 9 SUBFRAME BEARING PAD 5/ x / x SUBFRAME BEARING PAD 5/ x / x BOLT /0 UNC x COUNTERSUNK TORX ST DUAL BAY HOSE TRAY SLIDEBACK CYLINDER.5 BORE x 0 STROKE SLIDEBACK CYLINDER MOUNTING PIN.0 / SNAP RING EXTERNAL SLIDEBACK CYLINDER MOUNTING PIN.0 9SPOOL CONTROL STATION SERIES 0 GEN SUBFRAME HINGE PIN VULCAN TAIL LIGHT HOUSING GROUP LEFT VULCAN TAIL LIGHT HOUSING GROUP RIGHT LARM STORAGE TUBE RIGHT LARM STORAGE TUBE LEFT SERIES 0 EXTENSION STAND STABILIZER WHEEL LIFT GUIDE PAD UBOLT /8 UNC HEX NUT /8 UNC FLAT WASHER /8 NYLON LOCK NUT /8 UNC BOLT 5/8 UNC ALLEN COUNTERSUNK LCG //0 S/B CYLINDER SUPPORT PAD FLAT WASHER 5/ NYLON LOCK NUT 5/8 UNC V9

12 SERIES 0 GEN SUBFRAME COMPONENTS OUTBOARD TILT CYLINDER V0

13 SERIES 0 GEN SUBFRAME COMPONENTS OUTBOARD TILT CYLINDER REF NO PART NO. REQ'D NUMBER DESCRIPTION A E L 090R 050R 050L SERIES 0 G SUBFRAME WELDMENT OB TILT SUBFRAME BEARING PAD 5/ x / x 9 SUBFRAME BEARING PAD 5/ x / x SUBFRAME BEARING PAD 5/ x / x BOLT /0 UNC x COUNTERSUNK TORX ST DUAL BAY HOSE TRAY SLIDEBACK CYLINDER.5 BORE x 0 STROKE SLIDEBACK CYLINDER MOUNTING PIN.0 / SNAP RING EXTERNAL SLIDEBACK CYLINDER MOUNTING PIN.0 9SPOOL CONTROL STATION SERIES 0 GEN SUBFRAME HINGE PIN VULCAN TAIL LIGHT HOUSING GROUP LEFT VULCAN TAIL LIGHT HOUSING GROUP RIGHT LARM STORAGE TUBE RIGHT LARM STORAGE TUBE LEFT SERIES 0 EXTENSION STAND STABILIZER WHEEL LIFT GUIDE PAD UBOLT /8 UNC HEX NUT /8 UNC FLAT WASHER /8 NYLON LOCK NUT /8 UNC BOLT 5/8 UNC ALLEN COUNTERSUNK LCG //0 S/B CYLINDER SUPPORT PAD FLAT WASHER 5/ NYLON LOCK NUT 5/8 UNC V

14 TAIL LIGHT COMPONENTS V

15 Section VI PARTS SERIES 0 GEN II TAIL LIGHT COMPONENTS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION L R 07589L 07589R TAIL LIGHT HOUSING WELDMENT LEFT TAIL LIGHT HOUSING WELDMENT RIGHT //0 LCG TAIL LIGHT BEZEL LEFT G //0 LCG TAIL LIGHT BEZEL RIGHT G WORK LIGHT MOUNTING BRACKET / IN. MARKER LIGHT GROMMET / IN. RED MARKER LIGHT IN. OVAL GROMMET REFLECTOR RED.75 x.5 IN. OVAL RED LIGHT IN. OVAL REVERSE LIGHT BACK UP ALARM GROMMET BACK UP ALARM LICENSE PLATE LIGHT TAIL LIGHT WIRE GROMMET BOLT, HHCS /8 UNC x LOCK WASHER / BOLT, RHMS /0 UNC x / HEX NUT /0 UNC BOLT, CARRIAGE /8 UNC x / SS FLAT WASHER /8 NYLON LOCK NUT /8 UNC BOLT, HHCS /0 UNC x NYLON LOCK NUT /0 UNC V

16 ,000 LB.WHEEL LIFT GEN SERIES 0 V

17 ,000 LB. WHEEL LIFT GEN REF. NO. PART NO. REQ'D NUMBER DESCRIPTION A U E B H I WHEEL LIFT OUTER BOOM TUBE K WHEEL LIFT EXTEND CYLINDER.0 x 5 STROKE K INNER BOOM WELDMENT WEAR PAD / x x NSM BEVELED WHEEL LIFT BOOM HINGE PIN PIN CARRIER W/L EXTEND CYLINDER BASE SNAP RING " EXTERNAL DOCK STABILIZER CYLINDER x.75 EURO SCL LIFT CYL MOUNTING PINBASE KEEPER PIN /8 ROD END BOLT, HHCS /8 UNC x / LOCK WASHER /8 UNC WHEEL LIFT REAR MTG PIN BOLT, HHCS /8 UNC x / GREASE FITTING /8 BOLT BHCS /8 UNC x LOCK WASHER /8 WEAR PAD NYLATRON NSM / x x WITH HOLES WEAR PAD NYLATRON NSM / x x SNAP RING " INTERNAL CYLINDER PIN x 5./8 CROSSBAR WELDMENT CROSSBAR PIVOT PIN BOLT, BHCS /8 UNC x / WASHER, PIVOT PIN RETAINER /8 ORING 0.5 x WHEEL GRID LEFT WHEEL GRID RIGHT VULCAN LARM WELDMENT RIGHT VULCAN LARM WELDMENT LEFT V5

18 WHEELLIFT DROPIN RELEASABLE LARMS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION A 55R 55L R 550L WHEEL STRAP WITH DRING YELLOW WHEEL LIFT RATCHET AND HOOK ASSEMBLY WHEEL GRID RIGHT WHEEL GRID LEFT TPIN WITH LANYARD 000 LB. LARM RIGHT 000 LB. LARM LEFT REMOVABLE PAN 5/ SAFETY SNAP PIN V

19 PINTLE ATTACHMENT GROUP REF PART # DESCRIPTION QPU 70W PINTLE ATTACHMENT A A00 TOW BALL PINTLE HITCH B A00H PINTLE HOOK 80 FORK HOLDER IN. CROSSBAR 50 FORK HOLDER / IN. CROSSBAR 78 RETAINING PIN 5 8A /8 X 5/8 BUTTONHEAD BOLT 5A LANYARD 88 BOLT / X.5 GRADE 8 SECURE WITH LOCTITE 7 89 BOLT / x.5 GRADE / NUT NYLOK V7

20 ,000 LB. UNDERLIFTS GEN SERIES 0 V8

21 ,000 LB. UNDERLIFT GEN Section V PARTS PIVOT LARM RECEIVER GROUP REF. NO. PART NO. REQ'D NUMBER DESCRIPTION DS 7A U E B H P 5 A00H A PP 55 PP 85I 0R 800I 790 UNDERLIFT OUTER BOOM TUBE WL EXTEND CYLINDER.0 BORE x 5 STROKE WHEEL LIFT BOOM HINGE PIN PIN WHEEL LIFT EXTEND CYLINDER BASE SNAP RING ' EXTERNAL DOCK STABILIZER CYL..0 BORE x.75 STROKE EURO SCL LIFT CYL MOUNTING PINBASE KEEPER PIN /8 ROD END BOLT, HHCS /8 UNC x / NYLON LOCK NUT /8 UNC WHEEL LIFT REAR MOUNTING PIN BOLT, HHCS /8 UNC x / GREASE FITTING /8 BOLT, BHCS /8 UNC x LOCK WASHER /8 WEAR PAD NYLATRON NSM / x x W/HOLES WEAR PAD NYLATRON NSM / x x DOCK STABILIZER EXTENSION STAND (OPT) DOCK STABILIZER SPADE (OPT) K UNDERLIFT INNER BOOM TUBE K UNDERLIFT INNER PINTLE BOOM TUBE WEAR PAD / x x NSM BEVELED PINTLE HOOK PINTLE BALL BOLT, HHCS / UNC x / WASHER / LOCK K INNER BOOMPIVOTING PINTLE PIVOTING PINTLE HEAD WELDMENT K PIN PIVOTING PINTLE HEAD K SNAP RING / INTERNAL K INNER BOOM REESE RECEIVER SNAP RING " INTERNAL CYLINDER PIN REF. NO. PART NO. REQ'D NUMBER DESCRIPTION L 5980R 598L 598R PIVOT LARM RECEIVER GROUPLEFT PIVOT LARM RECEIVER GROUPRIGHT (SHOWN) PIVOT LARM RECEIVER CASTING LEFT PIVOT LARM RECEIVER CASTINGRHT (SHOWN) LARM RECEIVER CASTING PIVOT PIN PIVOT LOCK PIN LANYARD RIVET FLAT HEAD SOCKET CAP SCREW /8 UNC x / TAPERED SCOKET CAP SCREW / UNC x / 7/8 CAM PIN CAM PIN SPRING THANDLE ROLL PIN / x V9 V0

22 ,000 LB.WHEEL LIFT WAY PIVOT GEN V

23 ,000 LB. WHEEL LIFT WAY PIVOT GEN Section V PARTS DOCK STABILIZER REF. NO. PART NO. REQ'D NUMBER DESCRIPTION A U E B H I L 08098R L R 598R WHEEL LIFT OUTER BOOM TUBE K WHEEL LIFT EXTEND CYLINDER.0 x 5 K INNER BOOM WELDMENT WEAR PAD / x x NSM BEVELED WHEEL LIFT BOOM HINGE PIN PIN CARRIER W/L EXTEND CYLINDER BASE SNAP RING " EXTERNAL DOCK STABILIZER CYLINDER X.75 EURO SCL LIFT CYL. MOUNTING PINBASE KEEPER PIN /8 ROD END BOLT, HHCS /8 UNC x / LOCK WASHER /8 ZP LIFT CYLINDER.5 x.75 x.00 BOLT HHCS /8 UNC x / GREASE FITTING /8 BOLT, BHCS /8 UNC x LOCK WASHER /8" WEAR PAD NYLATRON NSM / x x WITH HOLES WEAR PAD NYLATRON NSM / x x SNAP RING " INTERNAL CYLINDER PIN x 5/8 CROSSBAR WELDMENT CROSSBAR PIVOT PIN BOLT BHCS /8 UNC x / WASHER.PIVOT PIN RETAINER /8 ORING 0.5 x PIVOT LARM RECEIVER LEFT LARM PIVOT PIN WAY PIVOT WHEEL GRID LEFT WAY PIVOT WHEEL GRID RIGHT PIVOT LARM RECEIVER RIGHT WAY PIVOT LARM WELDMENT RIGHT WAY PIVOT LARM WELDMENT LEFT BASKET STRAP CAR BASKET STRAP TRUCK RUBBER TENSION STRAP WITH SHOOK REF NO PART NO. REQ'D NUMBER DESCRIPTION DOCK STABILIZER WELDMENT 0809U WHEEL LIFT BOOM HINGE PIN DOCK STABILIZER CYL. x EURO SCL LIFT CYL MTG PINBASE KEEPER PIN /8 ROD END 000 BOLT HHCS, /8 UNC x / NYLON LOCK NUT /8 ZP WHEEL LIFT REAR MTG PIN BOLT HHCS /8 UNC x / V V

24 Section V PARTS AUTOGRIP WHEEL LIFT V

25 ,000 LB. WHEEL LIFT SERIES 0 GEN AUTOGRIP REF. NO. PART NO. REQ'D NUMBER DESCRIPTION U B H CG C 0R 0 850I I 9757 AUTOGRIP OUTER BOOM TUBE K AUTOGRIP EXTEND CYL.0 BORE x 5 STROKE AUTOGRIP INNER BOOM WELDMENT WEAR PAD / x x NSM BOLT, HHCS 5/8 UNC x / LOCK WASHER 5/8, Z NUT / UNC NYLON LOCK WHEEL LIFT BOOM HINGE PIN DOCK STABILIZER CYLINDER x.75 EURO SCL LIFT CYL. MOUNTING PINBASE KEEPER PIN /8 ROD END BOLT /8 UNC x / NYLON LOCK NUT /8 ZP WHEEL LIFT REAR MOUNTING PIN BOLT, HHCS /8 UNC x / GREASE FITTING /8 BOLT BHCS /8 UNC x LOCK WASHER /8 WEAR PAD NYLATRON NSM / x x W/HOLES WEAR PAD NYLATRON NSM / x x AUTOGRIP CROSSBAR GEN BOLT BHCS /0 UNC x / LOCK WASHER / HOSE CLAMP AUTOGRIP II YOKE RUBBER GASKET FOR 0C AUTOGRIP CROSSBAR PIVOT PIN GEN SNAP RING / INTERNAL AUTOGRIP DETENT SCREW GEN AUTOGRIP DETENT SPRING GEN AUTOGRIP DETENT BALL CYLINDER PIN x 5/8 SNAP RING " INTERNAL AUTOGRIP HOSE TRACK V5

26 AUTOGRIP II COMPONENTS V

27 AUTOGRIP II COMPONENTS REF NO PART NO. REQ'D NUMBER DESCRIPTION L 970R L 705R I A00 A00H CROSSBAR WELDMENT WHEEL RETAINER LEFT WHEEL RETAINER RIGHT WHEEL RETAINER CYLINDER PIN ARM PIVOT PIN WHEEL SPACER LEFT WHEEL SPACER RIGHT HOSE GUARD SCREWPLUG CROSSBAR DETENT CROSSBAR PIN SNAP RING.500 INCH INTERNAL WHEEL RETAINER CYLINDER LEFT WHEEL RETAINER CYLINDER RIGHT LARM CYLINDER END BLOCK TPIN 5/8 x AUTOGRIP ARM CHAIN 5/ x / SHOULDER SHCS /0 UNC /0 UNC NYLON LOCK NUT /8 ALLEN BOLT 5/8 NYLON LOCK NUT / NYLON LOCK NUT CHAIN CLEVIS 5/ x SHOULDER SHCS /0 UNC /0 UNC NYLON LOCK NUT 5/ FLAT WASHER SNAPRING.000 INCH INTERNAL BASKET TIRE STRAP AUTO BASKET TIRE STRAP TRUCK AUTOGRIP PINTLE ADAPTOR (OPTIONAL) PINTLE BALL ATTACHMENT (OPTIONAL) PINTLE HOOK ATTACHMENT (OPTIONAL) BOLT, HHCS / UNC x / LOCK WASHER, / HEX NUT / UNC BOLT, HHCS /0 UNC x / LOCK WASHER / AUTOGRIP TOWBALL ADAPTOR (OPTIONAL) TOWBALL NUT " NF RAMCO LOCK V7

28 INBOARD TILT CYLINDERS REF PART # DESCRIPTION QPU A88A A800 A85 A95 HINGE ANGLE SERIES 0 G SUBFRAME HINGE PIN SERIES 0 G BOLT, HHCS /0 UNF x NYLON LOCK NUT /0 UNF TILT CYLINDER x PINTILT CYLINDER BASE KEEPER PIN /8 ROD END INBOARD SADDLE TILT PIN INBOARD SADDLES 0/ SADDLE SHIM INBOARD SADDLE UNDERFRAME ZBRACKET V8

29 OUTBOARD TILT CYLINDERS REF PART # DESCRIPTION QPU FD A75 A70L A70R SERIES 0 G HINGE ANGLEFORD/DODGE SERIES 0 G SUBFRAME HINGE PIN BOLT, HHCS /0 UNF x NYLON LOCK NUT /0 UNF TILT CYLINDER x PIN TILT CYLINDER BASE KEEPER PIN /8 ROD END OUTBOARD TILT CYLINDER KEEPER PIN 8 IN. OUTBOARD TILT SADDLE LEFT 8 IN. OUTBOARD TILT SADDLE RIGHT V9

30 INBOARD OIL RESERVOIR GROUP REF PART # DESCRIPTION QPU 700 INBOARD OIL RESERVOIR WELDMENT 7 FILLER BREATHER CAP 770 FILTER ASSEMBLY 77 REPLACEMENT FILTER ELEMENT LOCK WASHER 5/ ZINC PLATE 5 BH CAP SCREW 5/8 UNC x 7/8 SS ADPTR070x ADAPTOR 070 x 7 ADPTR ADAPTOR (DRAIN PLUG) 8 77C9 0 x SUCTION HOSE FITTING 90 9 ADPTR ADAPTOR (DRAIN PLUG) 0 70 FRAME WIDTH SHIM V0

31 GAL. OUTBOARD OIL TANK GROUP (CONVENTIONAL CARRIER) NOTE: Brackets, 7 and 8 are shown offset up for Series 0 Conventional carriers. They can be reversed to be offset down for LCG carriers. REF PART # DESCRIPTION QPU G R 7858R 7855L ADPTR00xH ADPTR00x0H 00 GAL. OUTBOARD OIL TANK WELDMENT FILLER BREATHER CAP ASSEMBLY INTANK FILTER ASSEMBLY # SAE PORT LOCK WASHER 5/ ZINC PLATE BHCS 5/8 UNC x 7/8 SS TOOL BOX AND OIL TANK MTG. BRACKET R OIL TANK MOUNTING BRACKET RIGHT TOOL BOX AND OIL TANK MTG. BRACKET L ADAPTOR 00 x H ( GPM) ADAPTOR 00 x 0H (58 GPM) #8 ORING PLUGADAPTOR V

32 FORD F550/DODGE 5500 OIL RESERVOIR GROUP 090 REF PART # DESCRIPTION QPU ADPTR ADPTR0700x0H SERIES 0 G IB OFFSET OIL TANK GAL #8 ORING PLUG STRAIGHT SUCTION HOSE FITTING 0 x 0 IB OIL TANK SHIM / (DODGE ONLY) INTANK FILTER ASSEMBLY # SAE PORT REPLACEMENT FILTER ELEMENT LOCK WASHER 5/ ZP BOLT, SHCA 5/8 UNC x 7/8 SS FILLER BREATHER CAP V

33 INBOARD OIL RESERVOIR GROUP TRANSFER FLOW FUEL TANK REF PART # DESCRIPTION QPU 08 INBOARD OIL TANK TRANSFER FLOW 770 INTANK FILTER ASSEMBLY # SAE PORT LWSH075 LOCK WASHER /8 BOLTCS075X0875 CAP SCREW /8 UNC x 7/8 SS 5 7 FILLER/BREATHER CAP ASSEMBLY ADPTR070x ADAPTOR 070 x 7 ADPTR0700X0H ADAPTOR (DRAIN PLUG) 8 ADPTR #8 ORING PLUG IB OIL TANK SHIM / (DODGE CHASSIS) V

34 AIR VALVE CONTROL STATION REF. NO. PART NO. REQ'D NUMBER DESCRIPTION L 88R 8L 8R TOGGLE AIR VALVE CONTROL HOOD TOGGLE AIR VALVE CONTROL PANEL LEFT TOGGLE AIR VALVE CONTROL PANEL RIGHT TOGGLE AIR VALVE CONTROL PLACARD LEFT TOGGLE AIR VALVE CONTROL PLACARD RIGHT TOGGLE AIR VALVE GUARD CONTROL LIGHT TOGGLE AIR VALVE BOLT BHCS 5/8 UNC x 5/8 NYLON LOCK NUT 5./ UNC BOLT HHCS 5/8 UNC x BOLT BHCS /8 UNC x NYLON LOCK NUT /8 UNC V

35 DIRECT MOUNT PUMP 8 GPM REF PART # DESCRIPTION QPU 5 00 SI00 x S0 0 x F A GPM, IN.5 SPLINE SHAFT, SAE BOLT FLANGE #5 M ORING x / M NIPPLE # M ORING x / NIPPLE / ORING PLUG # M ORING X / MJIC PRESSURE TRANSDUCER (OPTIONAL) V5

36 SPOOL CONTROL STATION V

37 Section V PARTS SPOOL CONTROL STATION REF. NO. PART NO. REQ'D NUMBER DESCRIPTION L/8L 8L 87L 88W 87R 8R 8R/8R GR 0008BL 0008RD 0008GY 7A A58W 7A58W 7A E A00LINK 850 7A 7A00LINKPLATE 80 PC850 5 SPOOL/ SPOOL CONTROL PLACARDLEFT CONTROL PANEL LEFT CONTROL HOOD LEFT NYLON LOCK NUT 5/8 UNC BOLT, BUTTON HEAD 5/8 UNC x 5/8 CONTROL BOX ARM WELDMENT 79.5 IN. CONTROL HOOD RIGHT CONTROL PANEL RIGHT 5 SPOOL/ SPOOL CONTROL PLACARD RIGHT CONTROL LIGHT WIRE GREEN CONTROL HANDLE BLUE CONTROL HANDLE RED CONTROL HANDLE GREY CONTROL HANDLE JAM NUT / UNC ZINC PLATE CONTROL HANDLE PIVOT BASE CLEVIS RIGHT HAND THREAD CLEVIS PIN, /8 x /8 CONTROL ROD 8/ CONTROL ROD 7/ CONTROL HANDLE CROSS ROD / x 7 SNAP RING / EXTERNAL LOCK WASHER /8 BOLT, BUTTON HEAD /8 UNC x / BOLT, HHCS /0 UNC x / NYLON LOCK NUT /0 UNC ANTITILT CONTROL ROD WELDMENT BOLT, HHCS 5/ 8 UNC x / VALVE BODY GRESEN SPOOL CLEVIS LINK CLEVIS LEFT HAND THREAD BELL CRANK CLEVIS LINK PLATE CLEVIS PIN, / x 5/ AIR CYLINDER IN. STROKE V7

38 Section V PARTS 9SPOOL CONTROL STATION V8

39 Section V PARTS 9SPOOL CONTROL STATION REF. NO. PART NO. REQ'D NUMBER DESCRIPTION L 8L 8 889W 8R 89R E 7A BL 0008RD 0008GR 0008GY 7A A58W 7A58W 7A00LINK 7A 80 7A00LINKPLATE 850 PCB50 CONTROL PLACARD LEFT CONTROL PANEL LEFT CONTROL HOOD CONTROL BOX ARM WELDMENT 79.5 IN. CONTROL PANEL RIGHT CONTROL PLACARD RIGHT CONTROL LIGHT WIRE BOLT, BUTTON HEAD 5/8 UNC x 5/8 NYLON LOCK NUT 5/8 UNC ANTITILT CONTROL ROD WELDMENT CONTROL STATION WIRE TUBE BOLT, HHCS /0 UNC x / NYLON LOCK NUT /0 UNC BOLT, HHCS 5/ 8 UNC x / VALVE BODY GRESEN 9 SPOOL BOLT, BUTTON HEAD /8 UNC x / LOCK WASHER /8 SNAP RING / EXTERNAL CROSS ROD / X 0/ BLUE CONTROL HANDLE RED CONTROL HANDLE GREEN CONTROL HANDLE GRAY CONTROL HANDLE JAM NUT / UNC ZINC PLATED CONTROL HANDLE PIVOT BASE CLEVIS PIN /8 x /8 CLEVIS RIGHT HAND THREAD CONTROL ROD 8/ CONTROL ROD 7/ CLEVIS LINK BELL CRANK CLEVIS PIN, / x 5/ CLEVIS LINK PLATE CLEVIS LEFT HAND THREAD AIR CYLINDER IN. STROKE V9

40 WINCH CLUTCH CONTROL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION 0097 GREASE FITTING, "T" HANDLE ADJUSTING YOKE 000 SCREW, 5/"8 x /" SQ HD SET SCREW, /8" x " HEX HD CAP 0009 NUT, /8" NYLOK NUT, /" JAM WASHER, /" FLAT PIN, /" x /" CLEVIS PIN, /8" x /" COTTER PIN, 5/" x " ROLL MOUNTING ANGLE CONTROL ROD BELL CRANK V0

41 BODY LOCK REF PART # DESCRIPTION QPU B L 5R SERIES 0/0/0 G ROLLER BED LOCK FLAT WASHER.00 ROLLER WHEEL NYLON LOCK NUT 7/8 UNF GREASE FITTING /8 BOLT, HHCS /0 UNF x / FLAT WASHER / IN. NYLON LOCK NUT /0 UNF CARRIAGE BOLT 5/8 UNC x / FLAT WASHER 5/8 NYLON LOCK NUT 5/8 UNC BODY LOCK MOUNTING BRACKET BOLT, HHCS 5/8 UNC x GRADE 5 BODY LOCK HOLDDOWN LEFT BODY LOCK HOLD DOWN RIGHT 8 8 V

42 RAMSEY HYDRAULIC WINCH V

43 RAMSEY HYDRAULIC WINCH REF. NO. PART NO. REQ'D NUMBER DESCRIPTION 000 LEVER COUPLING 0008 DRUM YOKE SCREW 0007 GASKET KEY SCREW KEY SHAFT 0005 CLUTCH HOUSING BUSHING 0005 SCREW SPRING BALL SPACER PLUG HOUSING PLUG REDUCER 000 DRAG BRAKE 000 SPRING 0005 SCREW 000 CAP BEARING 0008 WORM SEAL HUB GEAR WASHER SCREW 0007 GASKET COVER SCREW CAP ADAPTER SCREW 7 KEY 8 SHAFT 9 KEY 0 CLUTCH TORSION SPRING * TON WORM WINCH ASSEMBLY * When ordering specify winch serial number. V

44 CABLE TENSIONER ASSEMBLY (STANDARD TON WINCH) 7 REF. NO. PART NO. REQ'D NUMBER DESCRIPTION 0079 TENSIONING SPRING 000 SCREW, /8" x " HEX HD CAP 0000 SCREW, /8" x /" HEX HD CAP WASHER, /8" FLAT NUT, /8" HEX NYLOK ROLL PIN, /8" x " TENSIONING PLATE CABLE TENSIONER BRACKET 009 CABLE TENSIONER ASSEMBLY V

45 Section V PARTS CABLE ROLLER ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CABLE ROLLER ASSEMBLY SCREW, /" x /" HEX HD NUT, /" NYLOK CABLE ROLLER GUIDE WELDMENT V5

46 Section V PARTS WARN WINCH MANUAL FREE SPOOL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION AM AM W787 7W A9R8 A90095 MTG FRAME WELDMENT FRONT MTG FRAME WLDMNT ROLLER GUIDE REAR WINCH 9K, 8 IN. DRUM MANUAL SHIFT WINCH K, 8 IN. DRUM MANUAL SHIFT NYLON LOCK NUT /8 UNC ROD END BEARING HEX NUT /8 UNC HEX NUT / UNC FLAT WASHER / WINCH SPRING SPLIT PIN / x WINCH CLUTCH ROD WINCH CLUTCH ROD KNOB WINCH MANUAL FREE SPOOL BRACKET BOLT, SHCS /8 UNC x TENSION PLATE PIVOT ROD TENSION SPRING TENSION SPRING TENSION PLATE BOLT, BHCS /8 UNC x 5/8 ROLLER GUIDE KEEPER PIN ROLLER GUIDE BUSHING.75 x ROLLER GUIDE BUSHING.75 x 5.5 ROLLER GUIDE KEEPER PIN V

47 WARN WINCH AIR FREE SPOOL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION AA AA W787 7W A9R8 A90095 MTG FRAME WELDMENT FRONT MTG FRAME WLDMNT ROLLER GUIDE REAR WARN WINCH, 9K, 8 IN. DRUM, AIR SHIFT WARN WINCH K, 8 IN. DRUM, AIR SHIFT BOLT, SHCS /8 UNC x WARN TENSION PLATE PIVOT ROD WARN TENSION SPRING WARN TENSION SPRING WARN TENSION PLATE ROLLER GUIDE BUSHING.75 x ROLLER GUIDE KEEPER PIN ROLLER GUIDE BUSHING.75 x 5.5 ROLLER GUIDE KEEPER PIN BOLT, BHCS /8 UNC x 5/8 V7

48 MUDFLAP COMPONENTS REFPART # DESCRIPTION QPU 0750L MUDFLAP MOUNTING BRACKET (LH) 0750R MUDFLAP MOUNTING BRACKET (RH) 90 MUDFLAP x MUDFLAP SUPPORT BAR BOLT HHCS /8 UNC x / 5 /8 FLAT WASHER /8 NYLON LOCK NUT 7 BOLT HHCS /8 UNC x /. V8

49 OPTIONAL DASHBOARD PANEL Ignition (Red) Power UP Switch Panel (backside) Battery High Amp Circuit Breaker From Factory Harness Marker Left Turn Right Turn Back Up Auxilary Power Protector 0 position Junction Box Battery Left Turn Right Turn Back Up 0A 0A 0A 0A PTO Beacon Flash Work Up Work Down V9

50 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 098 LIGHT " OVAL RED LED STOP/TURN 0500 LIGHT " OVAL REVERSE LED 050 LIGHT " GROMMET REF. PART NO. NUMBER DESCRIPTION 05 LIGHT.5" RED REFLEX LED (MCL59RB) 05 LIGHT.5" AMBER REFLEX LED (MCL59AB) 05 LIGHT.5" GROMMET V50

51 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 05 LIGHT.5" ROUND CLEAR/RED LED MARKER LIGHT 055 LIGHT.5" ROUND CLEAR/AMBER LED MARKER LIGHT 05 LIGHT.5" GROMMET REF. PART NO. NUMBER DESCRIPTION 9700 CONTROL STATION LIGHT V5

52 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 059 RED / LED ICC LIGHT REF. PART NO. NUMBER DESCRIPTION 050 RED / LED LIGHT V5

53 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 05 AMBER / ROUND LED LIGHT REF. PART NO. NUMBER DESCRIPTION 05 CLEAR/RED / ROUND LED LIGHT REF. PART NO. NUMBER DESCRIPTION 05 CLEAR/AMBER / ROUND LED LIGHT V5

54 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 00899R MARKER LIGHT RED REFLEX LED REF. PART NO. NUMBER DESCRIPTION 00899A MARKER LIGHT AMBER REFLEX LED V5

55 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION MARKER LIGHT RED REFLEX LED REF. PART NO. NUMBER DESCRIPTION 0080 MARKER LIGHT AMBER REFLEX LED V55

56 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 07070ACL MILLENIUM MARKER LIGHT CLEAR/AMBER REF. PART NO. NUMBER DESCRIPTION 7070RCL MELLIENUM MARKER LIGHT CLEAR/RED V5

57 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 0089 REFLECTOR AMBER REF. PART NO. NUMBER DESCRIPTION REFLECTOR RED V57

58 Section V PARTS MANUAL SLIDEWINDER REF. NO. PART NO. REQ'D NUMBER DESCRIPTION 5 SLIDE TRACK LONG 55 CABLE GUIDE 95 x PULLEY 50 SLIDE CARRIAGE 5 55 CABLE GUIDE 50 PULLEY PIN 7 5 FRONT SLIDE PAD SERIES 9 WINCH.5 INCH DRUM 7 SERIES WINCH.5 INCH DRUM 9 A9005 CABLE TENSIONER PLATE 0 50 SLIDE PAD 50 PULLEY PIN A9085 CABLE TENSIONER SPRING AIR LINE TRANSFER BRACKET V58

59 BED MOUNTED CAB PROTECTOR REF. NO. PART NO. REQ'D NUMBER DESCRIPTION x 5 PERIMETER TUBE CAB PROTECTOR 8" x 5 PERIMETER TUBE CAB PROTECTOR " x 5 PERIMETER TUBE CAB PROTECTOR 5" x 5 PERIMETER TUBE CAB PROTECTOR 8" x 5 PERIMETER TUBE CAB PROTECTOR 50" x 5 PERIMETER TUBE CAB PROTECTOR 5" x 5 PERIMETER TUBE CAB PROTECTOR 5" x 5 PERIMETER TUBE CAB PROTECTOR 57" x 5 PERIMETER TUBE CAB PROTECTOR 0" x 5 PERIMETER TUBE CAB PROTECTOR " / x / HHCS GR 5 Z / x HHCS / NYLON LOCK NUT ZINC / USS FLAT WASHER ZINC /8 x / HHCS GR 5 Z /8 NYLON LOCK NUT ZINC /8 USS FLAT WASHER ZINC V59

60 Section VPARTS 0 FORD FRAME MOUNTED PYLON BRACKETS REF PART # DESCRIPTION QPU 0759L 0759R FORD F550 FMP MOUNTING ANGLE LEFT FORD F550 FMP MOUNTING ANGLE RIGHT BOLT KIT, 0 DODGE FMP MOUNTING ANGLE V0

61 Section VPARTS 0 DODGE FRAME MOUNTED PYLON BRACKETS REF PART # DESCRIPTION QPU 0750L0 0750R DODGE FMP MOUNTING ANGLE LEFT 0 DODGE FMP MOUNTING ANGLE RIGHT BOLT KIT, 0 DODGE FMP MOUNTING ANGLE V

62 05 DODGE FRAME REINFORCEMENTS REF PART # DESCRIPTION QPU L R DODGE FRAME REINFORCEMENT LEFT 05 DODGE FRAME REINFORCEMENT RIGHT BOLT KIT, 0 DODGE FRAME REINFORCEMENT V

63 05 FORD FRAME REINFORCEMENTS REF PART # DESCRIPTION QPU 08000L 08000R 0709N FORD F550 FRAME REINFORCEMENT LEFT FORD F550 FRAME REINFORCEMENT RIGHT HELPER SPRING BUSHING OUTER BOLT KIT, FORD FRAME REINFORCEMENT V5

64 IN. ALUMINUM TOOLBOX REF PART # DESCRIPTION QPU 558 ROTARY PADDLE LATCH 557 GASKET FOR PADDLE LATCH 8 #8 X / STAINLESS ONE WAY SCREW 8 #8 STAINLESS KEPT NUT 78 STRIKER PIN MOUNTING PLATE 559 STRIKER PIN 85 STAINLESS CARRIAGE BOLT 5/8 x / 80 FLAT WASHER 5/ 80 LOCK WASHER 5/ 80 NUT 5/8 85 NYLON LOCK NUT 5/8 7700W BOX WELDMENT 77 DOOR WELDMENT 770 DOOR ASSEMBLY 800 STAINLESS CARRIAGE BOLT /0 x / 805 NYLON LOCK NUT / DOOR REINFORCEMENT 775 HINGE 80 SS SOCKET BUTTON HEAD BOLT /0 x 7/8 80 SS SOCKET BUTTON HEAD BOLT /0 x / 800 SS SOCKET BUTTON HEAD BOLT /0 x 5/ NYLON LOCK NUT / TANDEM BOX SPACER CHANNEL (OPTIONAL) L TANK AND TOOLBOX MOUNTING BRACKETLEFT R TOOLBOX MOUNTING BRACKETRIGHT 0 5A LANYARD INCH 7770 SHELF V

65 9 IN. ALUMINUM TOOLBOX REF PART # DESCRIPTION QPU 558 ROTARY PADDLE LATCH 557 GASKET FOR PADDLE LATCH 8 #8 X / STAINLESS ONE WAY SCREW 8 #8 STAINLESS KEPT NUT 78 STRIKER PIN MOUNTING PLATE 559 STRIKER PIN 85 STAINLESS CARRIAGE BOLT 5/8 x / 80 FLAT WASHER 5/ 80 LOCK WASHER 5/ 80 NUT 5/8 85 NYLON LOCK NUT 5/8 7800W BOX WELDMENT 78 DOOR WELDMENT 780 DOOR ASSEMBLY 800 STAINLESS CARRIAGE BOLT /0 x / 805 NYLON LOCK NUT / DOOR REINFORCEMENT 785 HINGE 80 SS SOCKET BUTTON HEAD BOLT /0 x 7/8 80 SS SOCKET BUTTON HEAD BOLT /0 x / 800 SS SOCKET BUTTON HEAD BOLT /0 x 5/ NYLON LOCK NUT / TANDEM BOX SPACER CHANNEL (OPTIONAL) L TANK AND TOOLBOX MOUNTING BRACKETLEFT R TOOLBOX MOUNTING BRACKETRIGHT 0 5A LANYARD INCH 770 SHELF V5

66 5 IN. ALUMINUM TOOLBOX REF PART # DESCRIPTION QPU 558 ROTARY PADDLE LATCH 557 GASKET FOR PADDLE LATCH 8 #8 X / STAINLESS ONE WAY SCREW 8 #8 STAINLESS KEPT NUT 78 STRIKER PIN MOUNTING PLATE 559 STRIKER PIN 85 STAINLESS CARRIAGE BOLT 5/8 x / 80 FLAT WASHER 5/ 80 LOCK WASHER 5/ 80 NUT 5/8 85 NYLON LOCK NUT 5/8 7900W BOX WELDMENT 79 DOOR WELDMENT 790 DOOR ASSEMBLY 800 STAINLESS CARRIAGE BOLT /0 x / 805 NYLON LOCK NUT / DOOR REINFORCEMENT 795 HINGE 80 SS SOCKET BUTTON HEAD BOLT /0 x 7/8 80 SS SOCKET BUTTON HEAD BOLT /0 x / 800 SS SOCKET BUTTON HEAD BOLT /0 x 5/ NYLON LOCK NUT / TANDEM BOX SPACER CHANNEL (OPTIONAL) L TANK AND TOOLBOX MOUNTING BRACKETLEFT R TANK AND TOOLBOX MOUNTING BRACKETRGHT 0 5A LANYARD INCH 7970 SHELF V

67 RETRACTABLE LADDER REF PART # DESCRIPTION QPU LADDER ASSEMBLY 900 LADDER CARRIAGE 900 UPPER RUNG ASSEMBLY 900 LOWER RUNG ASSEMBLY 900 FRAME MOUNTING BRACKETOPTIONAL 5 0 WHEEL 800E RETAINING RING.00 EXTERNAL FLAT WASHER x RETAINING BOLT 5/8 x / WEAR PAD RETAINING TUBE 8 ALLEN HEAD BOLT /8 x 8 NYLON LOCK NUT /8 V7