Liquid Level Switches and Sensors
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1 Liquid Level Switches and Sensors Madison Company's comprehensive line of level sensors includes single- and multi-point level switches, continuous level and conductivity sensors and more. The wide selection of materials offers reliable and durable level sensors for all liquid environments, as well as a full range of other application conditions. Madison engineers can incorporate temperature sensors into level sensor designs, offering combination sensing and cost savings for many applications. Hermetically sealed reed switches Various models operate at temperatures ranging up to 0 C Units available to withstand pressures up to 0 PSI Electronic controllers, relays and converters can be provided Madison Company (03) (800) Fax (03) info@madisonco.com Copyright Madison Company /03
2 Full-size Switches M M-SPDT M51 M5917 M40 M40-SPDT M41 M80 M80-SPDT M81 M-PR MSB M384 Miniature Switches M00 M4400 M800 MS00 MS4400 MS Side-Mounted Switches M5900* M5910* M590* M5970 MS MS-SPDT MS51 MS5917 MS40 MS40-SPDT MS41 MS80 MS80-SPDT MS81 MS-PR M Series * SPDT switch operation = Polypropylene = Polypropylene Stainless Steel Liquid Level Switches M10 MS * Available with extended stem length, see drawing No. 19. Consult factory for appropriate model number ga. UL/CSA appr. Teflon Cable 6 ft. 18 AWG Neoprene Cable 10 ft. AROLS,D,E,D,D,D,D,D,D AROLS,D,D C,D AROLS,D,E,D,E,D,E,D,D SLOSH OUTER THREAD M /-13 Bulkhead M / NPT M /8 NPT M387-1NO 1/-13 Bulkhead M387-NO 1/ NPT M387-3NO 1/8 NPT Madison Company (03) Fax (03) info@madisonco.com Copyright Madison Company /03
3 Stainless Steel Liquid Level Switches Vertical Switches.63" No. 1 " (.8).63" No. " (.8).63" No " (98.8).13" (54.1) dia. max.." (63.5) 1.75" (44.4) Mounting by Two. (7.1) dia. Holes No. 4 Actuation Level 1.37" (34.7).38" dia. max. (.4 mm) 1.63" (41.4).5" (57.1) 1.13" (.7) max. 1." (38.1) dia. max. (Polypro.) 1.5" (31.75) dia. max. () No " (.) 1.90" dia. max. (48. mm) " dia. max. (.8 mm) 1.63" (41.4).5" (57.1) No. 6.05" (5.0) dia. max. 1." dia. max. (38.1 mm) Side-Mounted Switches 4." (114.3) max. 4." (114.3) max. 0." (6.35).875" (73.05) 1.00" 1/-13 THD. 1.00" nom. NPT No. 11 No. 1 Nut Washer Gasket No. 14 Outer Thread (Consult Factory) Inner Thread (Consult Factory) Consult Factory for Available Length Extended Stem Length No. 19 Consult Factory for Available Length TYP. 1.5" max. (31.75) 1.5" max. (38.1) Actuation Point 4." (114.3) max. No " (158.75) max. 1.6 (40.8) 3/8-4 THD Bulkhead Mounting 1/-13 Bulkhead 5.1" (1.05).96" (75.1) 1.13" (.7) max. Cutaway Showing Slosh Shield Operation 5.77" (146.56)~ No " (146.56)~ No " (88.90) No " dia. max. (48. mm) No. 18 Madison Company (03) Fax (03) info@madisonco.com Copyright Madison Company /03
4 Plastic Liquid Level Switches Full-size Switches AROLS M8800 MS8800,D M8800-SPDT MS8800-SPDT 5,D M8801 MS8801,D M8800-PR MS8800-PR 3 C,D M7800* MS7800* M7800-SPDT* MS7800-SPDT* 5 M7801* MS7801* M80-PR MS80-PR CPVC 3 C M9800 MS B,C,D MSB7800* 9 Nylon Cable 6 ft. MSB Cable 6 ft. * Not for use in hot water at temperatures above 65 o C SPDT switch operation =Polypropylene Miniature Switches AROLS M8000 MS ,D M4008 MS4008 M7000* MS7000* M9000 MS ,D * Not for use in hot water at temperatures above 65 o C =Polypropylene Side-Mounted Switches AROLS M8700 M8705 3,D M875 MS875 33,D M ,D M87 M ,D M ,D M7700* M7705* 3 M77 MS77 33 M7740* 34 M77* M7755* 35 M7790* 36 M9700 M ,D * Not for use in hot water at temperatures above 65 o C =Polypropylene Madison Company (03) Fax (03) info@madisonco.com Copyright Madison Company /03
5 Plastic Liquid Level Switches Subminiature Switches AROLS M /8-16 M336-NO /8-16 = Polypropylene No.." (63.5) 1.75" (44.4) Mounting by Two. (7.1) dia. Holes No. 1.63" (41.4).63" " (.8) No. 9.5" (57.1) 1." (38.1) dia. max. (Polypro.) 1.5" (31.75) dia. max. () " dia. max. (.8 mm) 3.89" (98.8) Actuation Level 1.37" (34.7) 1." dia. max. (38.1 mm) No " (69.8) max..75" (69.8) max. 3/8-16 THD "O" Ring.63" (16.0) 1.88" (47.7) 1.5" (31.7) No. 3 No " (14.7) 3/4-0 THD 4." (109.).75" (69.8) max. 7/8-14 THD 3.3 (84.0) No. 34 No " (10.1).84" (73.1 mm) max. 5/8-11 THD.84" (7.1) No. 36 NPT Madison Company (03) Fax (03) info@madisonco.com Copyright Madison Company /03
6 Liquid Level Switches Full-size Switches AROLS M40 MS40 M40-SPDT MS40-SPDT M41 MS41 M5400 MS5400 ga. Teflon 4 M5400-SPDT MS5400-SPDT M5401 MS5401 M8400 MS8400 M8400-SPDT MS8400-SPDT M8401 MS8401 * SPDT switch operation =Polypropylene Miniature Switches AROLS M40 MS40 0 M40 MS40 M8040 MS =Polypropylene Side-Mounted Switches AROLS M4010 MS No. No. No (40.8) Bulkhead Mounting.63" " (.8) 1." (38.1) dia. max. (Polypro.) 1.5" (31.75) dia. max. () " dia. max. (.8 mm) 1.63" (41.4).5" (57.1) 1." dia. max. (38.1 mm).96" (75.1) max. 3/8-4 THD 1." dia. max. (38.1 mm) Madison Company (03) Fax (03) info@madisonco.com Copyright Madison Company /03
7 Single-Level Liquid Level Switches Madison Company offers a complete line of Standard and Configured (slightly modified Standard designs) models. These products continue to meet the needs of applications in many markets, at competitive prices. In addition, Madison Company offers the capability to design specific liquid level switches for OEM applications that require unique considerations in materials, configurations and system interfacing. Engineered designs incorporate over 45 years of experience in liquid level switch applications in a variety of environments and installation configurations. High reliability of the magnetic reed switch technology assures repeatability at an economical price. Our design experience and flexible manufacturing techniques also offer customers many valueadded design and assembly options to reduce their product cost. A selection of engineered single-level switches Features Single-point Magnetic reed switch technology High reliability Wide selection of available materials Three basic sizes: full, miniature and subminiature Direct interface to controllers available Madison Company (03) Fax (03) info@madisonco.com Copyright Madison Company /03
8 Product Selection Guide The first consideration is the type of liquid, temperature and pressure to which the switch will be subjected. Madison manufactures liquid level switches in various styles, in a variety of materials, to cover a broad range of conditions. Following are some basic recommendations for selecting the proper liquid level switch material for your application. COMPONENT See Approvals pages Material 316 Stainless Steel Polypropylene & & Application For high-temperature (to C), high-pressure (to 0 ) and corrosive conditions. Commonly used in food processing, medical, heating, and cooling equipment. For acidic conditions, such as found in electroplating and metal cleaning. Another choice for lower-temperature (to 105 C) food processing applications (Madison Company uses only polypropylene that is FDA-approved for food contact). Also a good choice for general-purpose applications in commercial or consumer appliances and equipment. Available in white and other colors. The selection for petroleum-based liquids, such as lubricating oils, gasoline and diesel fuels. Widely used in storage tanks of vehicles, generators, transmissions and hydraulic systems. Other uses are in lubrication, recovery, refining and fuel processing equipment. Please note: is not suitable for use in water above 65 C. Chemical- and solvent-resistant properties make this material a problem solver for many applications. Its high-purity nature is ideal for food handling and sensitive laboratory or test equipment. Once a suitable material has been selected, the type of switch and configuration are the next considerations. Madison Company stocks a full line of standard products that can meet the requirements of many applications. For specific designs, Madison can custom-build, to order, switches with an infinite number of variations and options. Please utilize our M & MT Series single-level specification sheet which, when completed, will allow our engineering department to better meet your needs. Sensor solutions for today and the future Madison Company Business Park Drive, Branford, CT Fax: info@madisonco.com Copyright Madison Company /03
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