FORMECH VACUUM FORMING MACHINES- DESKTOP
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- Darcy Malone
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2 INTRODUCTION Arrow has pioneered many ground breaking technologies and has been a leader in the digital printing/cutting field since decades; providing digital printing solutions to the Indian market. Arrow has given the most effective solutions to the world of digital printing, making dedicated efforts to take digital printing to great heights in various applications and industries. Arrow continues to lead the way with alliances in various industries carrying products from world leaders and inventors in their respective fields. With offices across India, we support our customers and educate the end users in Embracing disruptive technologies, hand holding, true 24/7 support, throughout the learning curve.
3 ABOUT FORMECH Formech was born out of a London based toy design company Origin Products. Origin was most known for creating the Polly Pocket concept. The machines are designed to be user friendly and compact a fresh approach. All Formech Vacuum Forming machines are designed and built in the UK. All machines are built to the most stringent CE specification. Formech was one of the first company s to use Quartz heaters now fitted as standard throughout the range (except TF series). Formech is now a leading International provider of Vacuum Forming machines with over 10,000 machines sold worldwide (61 countries).
4 FORMECH VACUUM FORMING MACHINES- DESKTOP Perfectly suited for hobbyists, education, chocolatiers, R&D COMPAC MINI 450DT 508DT Incredibly compact and efficient with the latest quartz heaters, yet hugely capable and robust enough for professional use. 450XQ / 508DT feature multi-zone control and energy saving variable standby 508DT features PLC touch screen control
5 FORMECH- DESKTOP SPECIFICATIONS SPECIFICATIONS-DESKTOP COMPACT MINI 450DT 508DT Forming area (mm/inches) 230 x 280mm / 9 x 11" 430 x 280mm / 17 x 11" 482 x 432mm / 19 x 17'' Sheet Size (mm/inches) 250 x 300mm / 10 x 12" 450 x 300mm / 18 x 12" 508 x 457mm / 20 x 18'' Max depth of draw 130mm / 5" 160mm / 7" 185mm / 7.3'' Max Material Thickness 4mm / 0.15" *6mm / 0.25" 6mm / 0.25'' Heating Zones Heater type Quartz Quartz Quartz Width 440mm / 17.3" 639mm / 25.2" 720mm / 28.4'' Height 425mm / 16.7" 525mm / 20.7" 538mm / 21.2'' Depth 835mm / 32.9" 986mm / 38.8" 1394mm / 54.9'' Weight 33kg / 73lbs 75kg / 165lbs 100kg / 220Ibs Single Phase Power Requirements V/13A V/13A V/13A Europe - 3 Phase Power Requirements N/A N/A N/A USA - 3 Phase Power Requirements N/A N/A N/A Power Consumption 0.95kW 2.3kW 3.2kW Air Requirements N/A N/A N/A
6 FORMECH VACUUM FORMING MACHINES- FLOOR STANDING Ideal for R&D and small series production High capability to simulate production machines Pre-stretch and Auto-level features features powered table PLC touch screen control (full colour on 686) FMDH660 Compact footprint 508FS Rapid response quartz heaters with 6 independently controllable zones provides accurate heat control for consistent, high definition results
7 FORMECH-FLOOR STANDING SPECIFICATIONS SPECIFICATIONS- FLOOR STANDING 508FS 686 FMDH660 Forming area (mm/inches) 482 x 432mm / 19 x 17" 646 x 620mm / 25.5 x 24.5" 620 x 620mm / 24.5 x 24.5" Sheet Size (mm/inches) 508 x 457mm / 20 x 18" 686 x 660mm / 27 x 26" 660 x 660mm / 26 x 26" Max depth of draw 290mm / 11.5" 325mm / 12.8" 250mm / 10.0" Max Material Thickness 6mm / 0.25" 6mm / 0.25" 10mm / 0.40" Heating Zones Heater type Quartz Quartz Ceramic/Quartz Width 757mm / 29.8" 960mm / 37.8" 1732mm / 68.2" Height 1140mm / 44.9" 1165mm / 45.9" 1500mm / 59.0" Depth 1474mm / 58" 1932mm / 76.1" 2225mm / 87.6" Weight 125kg / 275lbs 260kg / 573lbs 300kg / 662lbs Single Phase Power Requirements V/20A V/40A N/A Europe - 3 Phase Power Requirements N/A V/32A V / 32A USA - 3 Phase Power Requirements N/A V/40A V / 40A Power Consumption 3.5kW 8.0kW 12.0kW Air Requirements 80 PSI/5 bar 80 PSI / 5 bar 80 PSI / 5 bar
8 FORMECH VACUUM FORMING MACHINES- LARGE FORMAT Featuring the intuitive FCV (Formech Cycle View) user interface with a 7 touch-screen, the large sheet format 1250/1500 series is particularly well suited to automotive and aerospace R&D, sign and display companies and film & theatre set design A popular choice for film and theatre set designers, universities, automotive and aerospace R&D departments the 1372 offers a powerful combination of large forming area and wide forming capabilities at a very attractive price. Particularly well suited to Signage, Point of Sale, Film and Theatre Set Design, Automotive and Aerospace applications the 2440 provides ultra-fast response with energy efficient quartz heaters and accurate heat profiling with 48 zones.
9 FORMECH- LARGE FORMAT SPECIFICATIONS SPECIFICATIONS LARGE FORMAT Forming area (mm/inches) 1330 x 620mm / 52.4 x 1180 x 1180mm/ 46.5 x 46.5" 1460 x 960mm/ 57.5 x 37.8" 2380 x 1160mm / 93.7 x 45.7" 24.5" Sheet Size (mm/inches) 1372 x 660mm / 54 x 26" 1220 x 1220mm / 48 x 48" x 1250mm / 49 x 49" 1500 x 1000mm / 59 x 39.4" 2440 x 1220mm / 96 x 48" or 2500 x 1250mm / 98.4 x 49.2" Max depth of draw 420mm /16.5" 600mm / 23.5" 600mm / 23.5" 600mm / 23.6" Max Material Thickness 6mm / 0.25" 6mm / 0.25" 6mm / 0.25" 5mm / 0.20" Heating Zones Heater type Quartz Quartz Quartz Quartz Width 2144mm / 84.4" 2113mm / 83.2" 2413mm / 95" 3600mm / 141.7" Height 1320mm / 52" 2200mm / 86.6" 2200mm / 86.6" 2200mm / 86.7" Depth 2099mm / 82.6" 3278mm /129" 2876mm / 113.2" 3450mm / 135.8" Weight 600kg / 1323lbs 1050kg / 2315lbs 950kg / 2094 lbs 1800kg / 3960lbs Single Phase Power Requirements N/A N/A N/A n/a Europe - 3 Phase Power Requirements V/40A V/40A v/40A 380V-415V / 50Hz / 80A USA - 3 Phase Power Requirements V/63A V/68A V/68A V / 60Hz 150A Power Consumption 17.0kW 25.0kW 25.0kW 52.0kW Air Requirements 80 PSI/ 5 bar 80 PSI/5 bar 80 PSI/5 bar 100 PSI / 7 BAR
10 FORMECH VACUUM FORMING MACHINES- FULLY AUTOMATIC MODELS: HD686 HD750 HD1000 TF686 TF750 TF1000 Available in 686 / 750 sheet formats All new control system with FCV (Formech Cycle View) use interface HD686 Remote monitoring of machine functions Quartz heaters with Standby saves energy (HD Series) Ceramic heaters (TF Series) Manual / Semi-Auto and fully auto modes All pneumatic drive Vacuum flow / table regulators now standard Compact footprint Extensive range of options
11 FORMECH- FULLY AUTOMATIC- HD SERIES SPECIFICATIONS SPECIFICATIONS-FULLY AUTOMATIC HD686 HD750 HD1000 Forming area (mm/inches) 647 x 622mm / 25.5 x 24.5" 700 x 500mm / 27.5 x 19.7" 960 x 960mm / 37.8 x 37.8" Sheet Size (mm/inches) 686 x 660mm / 27 x 26" 750 x 540mm / 29.5 x 21.2" 1000 x 1000mm / 39.4 x 39.4" Max depth of draw 350mm / 13.8" 350mm / 13.8" 600mm / 23.6" Max Material Thickness 6mm / 0.25" 6mm / 0.25" 6mm / 0.25" Heating Zones Heater type Quartz Quartz Quartz Width 1553mm / 61.1" 1553mm / 61.1" 1877mm / 74" Height 2600mm / 102.4" (with plug assist) 2600mm / 102.4" (with plug assist) 2792mm / 110" (with plug assist) Depth 2639mm / 103.9" 2639mm / 103.9" 3524mm / 138.7" Weight 750kg / 1653lbs 750kg / 1653lbs 1200kg / 2646lbs Single Phase Power Requirements N/A N/A n/a Europe - 3 Phase Power Requirements V / 32A V/32A To be confirmed USA - 3 Phase Power Requirements V /40A V/40A To be confirmed Power Consumption 11.0kW 11.0kW 30.0kW Air Requirements 80 PSI / 5 bar 80 PSI/5 bar 80 PSI / 5 BAR
12 FORMECH- FULLY AUTOMATIC-TF SERIES SPECIFICATIONS SPECIFICATIONS-FULLY AUTOMATIC TF686 TF750 TF1000 Forming area (mm/inches) 647 x 622mm / 25.5 x 24.5" 700 x 500mm / 27.5 x 19.7" 1000 x 1000mm / 39.8 x 39.8" Sheet Size (mm/inches) 686 x 660mm / 27 x 26" 750 x 540mm / 29.5 x 21.2" 1050 x 1050mm / 41.3 x 41.3" Max depth of draw 350mm / 13.8" 350mm / 13.8" 400mm / 15.8" Max Material Thickness 6mm / 0.25" 6mm / 0.25" 6mm / 0.25" Heating Zones Heater type Ceramic Ceramic Ceramic Width 3677mm / 144.8" 3677mm / 144.8" 4300mm / 169.3" Height 2600mm / 102.4" 2600mm / 102.4" 2900mm / 114.2" Depth 2639mm / 103.9" 2639mm / 103.9" 3500mm / 137.8" Weight 1150kg / 2534lbs 1150kg / 2534lbs 1500kg / 3086lbs Single Phase Power Requirements N/A N/A n/a Europe - 3 Phase Power Requirements V/32A V / 32A V / 60A USA - 3 Phase Power Requirements V/40A V /40A V /40A Power Consumption 11.0KW 11.0kW 24.0kW Air Requirements 80 PSI / 5 bar 80 PSI / 5 bar 80 PSI / 5 bar
13 FORMECH VACUUM FORMING MACHINES- HIGH PERFORMANCE IMD508 Film Insert Moulding (FIM) is a versatile and cost effective method of decoration and manufacturing durable plastic parts. (It is also referred to as In Mould Decoration (IMD) or In Mould Labelling (IML). The Formech FIM/IMD range combine extremely accurate repeat sheet registration with incredibly precise and advanced heat control during the forming process of the pre-printed material.
14 FORMECH- HIGH PERFORMANCE SPECIFICATIONS SPECIFICATIONS FORMECH - IMD508 Forming area (mm/inches) 470mm x 470mm / 18.5 x 18.5 Sheet Size (mm/inches) 508 x 508mm / 20.0 x 20.0 Max depth of draw 300mm / 11.8 Max Material Thickness 6mm / 0.25 Heating Zones 49 Heater type Ceramic Width 1200mm / 47.3 Height 3080mm / Depth 2050mm / 80.7 Weight 900kg / 1983lbs Single Phase Power Requirements Europe - 3 Phase Power Requirements V / 32A USA - 3 Phase Power Requirements V / 40A Power Consumption 11.3kW Air Requirements 80psi / 5 bar
15 FORMECH- CUSTOM MACHINES Custom colour coded zone control with pyro feedback for use with specialist materials and composites High Performance made to spec twin heater machines for IMD applications and forming of engineering grade plastics Silicone Membrane Press
16 FORMECH ADVANCES IN STRETCHABLE INKS AND DISTORTION MODELLING PRE-PRINTED MATERIALS DIGITAL PRINTING Pre-printed grid sheet is vac formed over the mould and then scanned to create 3D software model Distorted printed metal/plastic sheet matched to scanned 3D model Formed metal / plastic part The traditional method for printing a design on to either the front or back of a flat plastic sheet that is to be vacuum formed was by silk-screening with inks that stretch during heating. Now that digital printing has become popular, many companies have struggled to produce inks for digital printing that can stretch when vacuum formed. In order to control the stretching of the printed sheet, you will need very precise control of the heating zones and therefore it might be worth increasing the number of heating zones to give the operator more control.
17 FORMECH- APPLICATIONS FORMECH HAS EXTENSIVE EXPERIENCE IN DELIVERING CUSTOM SOLUTIONS FOR AUTOMOTIVE AEROSPACE SIGN MAKING IMD EXTRUDERS R&D EDUCATION ETC.
18 FORMECH APPLICATIONS Toy Design Film & Theatre Medical Sign making / POS Trays / Packaging Architectural Automotive Confectionary. and many more!
19 FORMECH APPLICATIONS In shop Display Trays / Packaging
20 FORMECH APPLICATIONS Sign making / POS Packaging
21 FORMECH APPLICATIONS
22 OUR LOCATIONS Ahmedabad Head Office /18 Ahmedabad-Santej Demo/Training Center / 49 Bangalore Chennai Surat Pune Morbi Delhi / Mumbai Kolkata Hyderabad Visit us: sales@arrow-digital.com
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