New Generation Hydraulics. Series 02

Transcription

1 New Generation Hydraulics Series 02

2 New Generation Series 02 Objectives Linde engineers set the target to design a new range of axial piston pumps and motors to carry Linde Hydraulics well into the next millennium. The main objectives were:- 1. Common Rotating Groups for both Pumps and Motors. 2. Extreme Compactness with High Power Density. 3. Suitable for Closed and Open Loop Circuits. 4. Common Installation Configurations. 5. High Performance and Efficiency. 6. Integrated System Protection. 7. Reliability and Durability. 8. Modular Construction. 9. Low Noise Level. 10. Cost Effective. Many of the features listed above were pioneered by Linde some twenty years ago with the well proven B series swash plate pumps and bent axis motors. Hundreds of thousands of which have been applied worldwide by leading international manufacturers of both mobile and industrial machines and exemplified in Linde s own range of high volume production for lift trucks. The direct feed back from this in-house design and development of both hydrostatic transmission and vehicles give Linde engineers a unique advantage over other suppliers of axial piston hydraulic equipment. The question, therefore, was how to improve on what is already a very successful range of axial piston hydraulic pumps and motors.

3 New Generation Series 02 Realization Linde engineers solved the task set for them with an innovative redesign of the basic in-line axial piston, swash plate rotating group. Traditional swash plate units have the ball on the piston end which locates into a socket on the slipper pad. By putting the ball end on the slipper pad the ball itself now goes inside the piston thus reducing the overall unit length, this arrangement also permits the swash angle to be increased from the conventional 18 degrees to 21 DEGREES. The swept volume for the same overall size is therefore increased and as displacement per revolution multiplied by pressure and speed equals fluid power, then the objective of higher power density was achieved. Cost effectiveness was obtained by the use of common rotating groups in both pumps and motors and many parts also are common to units of different sizes. A significant reduction in total number of necessary parts was achieved thus minimizing inventory of components both for production and spares to the benefit of Linde customers. Further reduction was made by considerable investment in dedicated machine tools and automatic manufacturing systems to cut machining cycle times. At the same time, improved machining technique and the use of modern materials, resulted in better surface finishes of the dynamic components allowing reduced clearances for higher volumetric efficiencies and lower friction losses for improved mechanical efficiency. Features common to the entire SERIES 02 are: Pumps and Motors fitted with Linde UNIQUE 21 SWASH ANGLE reverse piston ball/slipper arrangement. SAE 2 bolt Mounting Flanges with SAE and ANSI Splined Shafts and SAE High Pressure Ports. (420 bar) These rotating groups have been operational since 1994 and are therefore fully proven before being released for general application. The design Objectives were Realized! 21 degrees for the 21st century

4 HPV Variable Pumps for closed loop applications Sizes Pressure Speed Control Modules Mounting Features Advantages 55, 75, 105, 135 cm 3 /rev (Tandem configurations possible) rated 420 bar, max. 500 bar up to 3300 rev/min Servo (lever-cam) Hydraulic (pilot operation) Electro-Hydraulic (electronic) SAE 2 bolt flanges, SAE and ANSI splined shafts Boost pumps (internal or external suction) Integral high pressure and low pressure relief valves Micron Filter SAE A, B or C p.t.o. options (for additional pumps) Extremely compact with high power density Low noise level

5 HPR Variable Pumps for open loop applications Sizes Pressure Speed Regulators Mounting Features Advantages 55, 75, 105, 135 cm 3 /rev (Tandem configurations possible) rated 420 bar, max. 500 bar up to 2600 rev/min Load Sensing, Pressure Cut-Off, Mode and/or Electronic Power Matching. SAE 2 bolt flanges, SAE and ANSI splined shafts SAE A, B or C p.t.o. options (for additional pumps) Pulsation Optimized Extremely compact with high power density High Speed with superior suction capability Low noise level

6 HMF Fixed Motors for closed and open loop applications Sizes Pressure Speed Mounting Features Advantages 28, 35, 50, 75, 105, 135 cm 3 /rev rated 420 bar, max. 500 bar up to 4500 rev/min SAE 2 bolt flanges, SAE and ANSI splined shafts Purge (hot oil) valve optional High Pressure (Crossover) Relief valves optional (Single or two stage characteristics) Speed sensor optional Extremely compact with high power density High starting torque efficiency Low noise level

7 HMV & HMR Variable Motors for closed and open loop applications Sizes Pressure Speed Controls (for HMV) Regulators (for HMR) Mounting Features Advantages 55, 75, 105, 135 cm 3 /rev rated 420 bar, max. 500 bar up to 4500 rev/min Hydraulic Remote, electro-hydraulic, Automotive Two position, infinitely variable or infinitely variable with pressure over-ride System pressure related, max. displacement over-ride, Braking pressure over-ride SAE 2 bolt flanges, SAE and ANSI splined shafts Plug-in types available. Counter-balance valves for open loop available Speed sensor optional Extremely compact with high power density High starting torque efficiency Wide torque/speed ratio Low noise level

8 Linde Group The Linde Group, founded by Professor Dr Carl von Linde in 1879 is devoted to the research, design, development and manufacture of high technology based products in the fields of: Engineering & Contracting Industrial Trucks and Hydraulics Industrial Gases Refrigeration Linde Hydraulics For over four decades Linde has manufactured high pressure axial piston hydraulics, beginning in the 1950 s with the worlds first volume production of transport and forklift trucks fitted with hydrostatic transmission. Since then many millions of rotating groups have been produced, used in a wide range of closed and open loop systems for both mobile and industrial applications. Linde has concentrated on this technology with considerable success culminating now in the new SERIES-02 rotating groups designed for heavy duty use into the 21st century. Today, the group employs over 40,000 people and has a world wide sales exceeding 8 billion Euro per annum. 21 degrees for the 21st century LINDE AG, Werksgruppe Flurförderzeuge und Hydraulik, Werk 2, Aschaffenburg-Nilkheim Linde AG Werksgruppe Flurförderzeuge und Hydraulik Postfach 62, D Aschaffenburg Telefon: (06021) 99-0 Telefax: (06021) P/N Linde Hydraulics Corp. P.O. Box Western Reserve Road Canfield OH Phone (330) Fax: (330)