Geothermal Heat Pump Systems
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1 SUBMITTAL DATA Geothermal Heat Pump Systems Unit Designation Job Name Architect Engineer Contractor PERFORMANCE DATA Cooling Capacity BTUH EER Heating Capacity BTUH COP Model HTS Hz R-410A Ambient Air Entering Water Temp (Cooling) Entering Air Temp (Cooling) Entering Water Temp (Heating) Entering Air Temp (Heating) Airflow Fan Speed or Motor RPM/Turns Operating Weight ELECTRICAL DATA o F o F o F o F o F CFM lb. Power Supply Volts Phase Hz Due to ongoing product improvements, design, specifications, performance data and material subject to change without notice. Minimum Circuit Ampacity Maximum Overcurrent Protection 1900 Wellworth Ave., Jackson MI Ph THE QUALITY LEADER IN CONDITIONING AIR 06/2012
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3 Submittal Data HTS Series Heat Controller, Inc. Table of Contents GeoLogix Plus Split HTS Series Introduction HTS Series Features & Benefits...5 Equipment Selection Procedure Reference Calculations & Legend...9 Model Nomenclature...10 ARI/ISO/ASHRAE Performance Data Performance Data Performance Correction Factors...20 Physical Data...21 Dimensional Data...22 Electrical Data...23 Wiring Diagram...24 Thermostat Wiring...25 CXM Control Features
4 Heat Controller, Inc. HTS Series Submittal Data GeoLogix TM Plus Rounding Out the Product Line Building upon the extraordinary market success of the Heat Controller packaged units, the split system rounds out and completes the line offering flexible con fgurations. The GeoMax2 GeoLogix TM split Plus system split system compressor section can be coupled with a variety of air handlers and add-on furnace coils to achieve the highest effciencies of any split system heat pump on the market today, while still providing the fexibility of an all-electric or dual fuel system and a remote compressor section location. Split systems are often used in areas where it would be difficult to install a packaged unit, such as in an attic or crawl space. Non-Chlorine Refrigerant R-410A is a non-chlorine based (HFC 410A) refrigerant that is seen as the future of refrigerants used worldwide. HFC 410A characteristics compared to R-22 are: Binary and near azeotropic mixture of 50% R-32 and 50% R-125. Higher ef ciencies (50-60% higher operating pressures). Zero ozone depletion potential and low global warming potential. Virtually no glide. Unlike other alternative refrigerants, the two components in HFC 410A have virtually the same leak rates. Therefore, refrigerant can be added if necessary without recovering the charge. Copeland Two-Stage Scroll Compressor Achieve a greater level of comfort. The Copeland Scroll UltraTech provides superior comfort than xed-capacity compressors by incorporating a revolutionary twostep design. With a unique 67% part-load capacity step, systems with UltraTech maintain precise temperature levels and lower relative humidity. This eliminates uneven peaks and valleys and allows for steady cooling comfort. Homeowners now have a better, more ef cient way to power their heating and cooling system, raising their level of comfort, while lowering energy bills. So when your customers need a new heating and cooling system, make sure it has the best technology inside the Copeland Scroll UltraTech compressor. Save with superior ef ciency. Over 40% of summer utility bills can come from the air conditioner compressor operation. A system with the Copeland Scroll UltraTech compressor delivers higher ef ciency than any other single compressor system. In fact, systems with UltraTech provide up to 60% greater energy efficiency as compared to 10 SEER systems which can save homeowners hundreds of dollars a year in energy costs. Take it easy with quieter control. Copeland Scroll UltraTech is remarkably quiet at both full- and part-load capacity. In fact, it is up to four times quieter than a reciprocating compressor. Homeowners can enjoy its superior efficiency and comfort without having to hear the operation. Learn the beauty of the design. With Copeland Scroll UltraTech, two internal bypass ports enable the system to run at 67% part-load capacity for better efficiency and humidity control. Based on demand, the modulation ring is activated, sealing the bypass ports and instantly shifting capacity to 100%. Take advantage of shift on the fly stage changing (no stopping and starting required like other two-stage compressors). Choose proven scroll performance. While Copeland Scroll UltraTech builds on established scroll technology, it is still a scroll at heart, which means it operates with fewer moving parts, no volumetric efficiency drop-off or compression leakage. The result is unsurpassed reliability and virtually silent operation for all applications. 2
5 Submittal Data HTS Series Heat Controller, Inc. Geothermal Systems Other New Features All units are furnished with hot water generator complete with pump and thermostat Cupronickel heat exchanger is standard Factory supplied (field-installed) filter drier for trouble free reliability. Easy access control box Double isolated compressor for quiet and vibration free operation Spring-mounted compressor for additional noise suppression. Open Service-Friendly Cabinet (i.e, all components in compressor section can be serviced from the front). GeoLogix TM Plus Split Systems GeoMax2 offer abundant Split features Systems and offer abundant features industry leading and industry efficiency. leading effi ciency. Application Flexibility Four Capacities 026, 038, 049, and 064. Extended range operation ( F EWT) and ow rates as low as 1.5 gpm per ton. Compressor section match-ups for a variety of air handlers and add-on furnace coils for the ultimate in system and fuel type exibility. Precharged compressor section with back-seating service valves for quick installation. Circuit breaker protected loop and hot water generator pumps. Field selectable freeze protection setting for well or loop. HFC 410A zero ozone depletion refrigerant. Highest ef ciencies for split systems in ARI/ISO/ ASHRAE/ANSI ratings for heating COP s, cooling EER s with low water flow rates. Two-Stage operation for ultra high efficiencies and unsurpassed comfort. Operating temperature range and high efficiency allow shorter loops. Hot water generator with internal pump generates hot water at considerable savings. Rugged and highly efficient next generation Copeland UltraTech scroll compressors provide the industry s highest efficiencies and full capacity with reduced cycling losses. Oversized coaxial tube water-to-refrigerant heat exchangers operate at low liquid pressure drop. Convoluted cupronickel water tube functions efficiently at low- flow rates and provides freeze-damage resistance. Service Advantages Removable panels - 3 for compressor section (plus removable top panel). Control box grants easy access to all internal components. Factory supplied (field installed) liquid line lter/drier. Brass swivel-type water connections for quick connection and elimination of wrenches or sealants during installation. Bi-directional thermal expansion valve. CXM control features status lights with memory for easy diagnostics. Unit Performance Sentinel alerts homeowner of potential performance issues. Circuit breaker protected 75VA control transformer. High and low pressure service ports on refrigerant circuit. Accurate refrigerant sensing freeze protection. Factory Quality All units are built on our unique state of the art manufacturing system that is designed to assure quality of the highest standards of any manufacturer in the water-source industry. Our system: - Veri fes that the correct components are being assembled. 3
6 Heat Controller, Inc. HTS Series Submittal Data GeoLogix TM Plus - Automatically performs special leak tests on all joints. - Conducts pressure tests. - Performs highly detailed run test unparalleled in the HVAC industry. - Automatically disables packaging for a failed unit. - Creates computer database for future service analysis and diagnostics from run test results. Heavy gauge galvanized steel cabinets are epoxy powder coated for durable and long-lasting finish. All refrigerant brazing is done in a nitrogen atmosphere. All units are deep evacuated to less than 100 microns prior to refrigerant charging. All joints are both helium and halogen leak tested to insure annual leak rate of less than 1/4 ounce. Coaxial heat exchanger, refrigerant suction lines and all water lines are fully insulated to eliminate condensation problems in low temperature applications. Noise Reduction features include: double isolation mounted compressors, compressor springs, insulated compressor compartment, and interior cabinet insulation using 1/2 coated glass ber. Safety features include: high pressure and loss of charge to protect the compressor; condensate over ow protection; low water temperature limit sensors to safeguard the coaxial heat exchanger and air coil; hot water high limit and low compressor discharge temperature switch provided to shut down the hot water generator when conditions dictate. Fault lockout enables emergency heat and prevents compressor operation until thermostat or circuit breaker has been reset. Options & Accessories Optional hot water generator with internally mounted pump. Optional cupronickel coaxial heat exchanger. Electronic thermostats. Closed loop pumps Flow Controller. Hose kits. 4
7 Submittal Data HTS Series Heat Controller, Inc. Split Systems Features and Benefits Hot water generator with internally mounted pump standard Cupronickel coaxial heat exchanger standard Wide thermostat selection available Closed loop pumps available Hose kits available Epoxy Powder Coat Painted Stackable Cabinet Easy Service Access From Three Sides Digital Controls Fully Insulated Water and Refrigerant Lines Backseating Brass Service Valves with Service Port Copeland Scroll Compressors 1 Brass Swivel Water Connections 5
8 Heat Controller, Inc. HTS Series Submittal Data Heat Controller Equipment Selection Indoor Coil Selection - GeoLogix TM Plus (HTS) GeoLogix TM Plus Air Handler Matches for ARI Ratings Table 1a 6
9 Submittal Data HTS Series Heat Controller, Inc. Heat Controller Equipment Selection TAir a ble Handler 1b: Tranquility Characteristics 27 Air for Handler Brands Characteristics other than Above for Brands Modelsother than Above Models Table 1b. Model* Nominal Tons* Evaporator Temp (ºF) CFM Capacity (MBtuh)** Part Load Full Load Part Load Full Load Part Load Full Load Full Load * Nominal tons are at ARI/ISO GLHP conditions. Two-stage units may be operated in single-stage mode if desired, where smaller capacity is required. For example, a model 024 may be used as a 1-1/2 ton unit if locked into 1st stage operation only. If PSC fan is used, unit must be locked into either 1st or 2nd stage. An ECM fan is required for two-stage operation. Size air handler for Full Load if operating in two-stage mode. **When selecting an air handler based upon the above conditions, choose entering WB temperature of 67ºF. Use evaporator temperature, CFM and capacity requirements as listed above. The air handler capacity must be at least at the minimum capacity shown in the table in order for the conditions to be valid. See Figure 1 for an example selection. Indoor Coil/Air Handler Selection Geothermal split system heat pumps are matched with a "generic" indoor coil match and ECM air handler. Selection of air handlers that attain the published ARI ratings must meet or exceed the speci cations listed in the following table. A TXV is required. Cap tubes and xed ori ces are not acceptable. Air Handler Characteristics Model* Nominal Tons* Evaporator Temp (ºF) CFM Capacity (MBtuh)** * Nominal tons are at ARI/ISO GLHP conditions. **When selecting an air handler based upon the above conditions, choose entering WB temperature of 67ºF. Use evaporator temperature, CFM and capacity requirements as listed above. The air handler capacity must be at least at the minimum capacity shown in the table in order for the condition to be valid. See Figure 1 for an example selection. 7
10 Heat Controller, Inc. HTS Series Submittal Data GeoLogix TM Plus Equipment Selection Air Handler Selection Example Figure 1 shows a typical peformance table for a heat pump air handler. Suppose the evaporator temperature required is 50ºF, the capacity required is 35,000 Btuh and the air ow required is 1,200 CFM. Each evaporator temperature listed in the table shows three wet bulb temperatures. As recommended in the table notes above, select the 67ºF WB column. At 1,200 CFM, this model 36 capacity is 36 MBtuh, which is higher than the minimum capacity required of 35,000 Btuh. In this example, model 36 would be the appropriate match. Fiure 1: Selectin Air Handler Selecting Air Handler 36 8
11 Submittal Data HTS Series Heat Controller, Inc. Reference Calculations & Legend Heating LWT = EWT - HE GPM x 500 HR LWT = EWT + GPM x 500 Cooling LC = TC - SC LAT = EAT + HC CFM x1.08 LAT (DB) = EAT (DB) - SC CFM x1.08 S/T = SC TC CFM = air ow, cubic feet/minute EWT = entering water temperature, F GPM = water ow in US gallons/minute EAT = entering air temperature, Fahrenheit (dry bulb/wet bulb) HC = air heating capacity, Mbtuh TC = total cooling capacity, Mbtuh SC = sensible cooling capacity, Mbtuh KW = total power unit input, KiloWatts HR = total heat of rejection, Mbtuh HE = total heat of extraction, Mbtuh HWC = Hot Water Generator (desuperheater) capacity, Mbtuh WPD = Water coil pressure drop (psi & ft hd) EER = Energy Ef ciency Ratio = BTU output/watt input COP = Coef cient of Performance = BTU output/btu input LWT = leaving water temperature, F LAT = leaving air temperature, F LC = latent cooling capacity, Mbtuh S/T = sensible to total cooling ratio 9
12 Heat Controller, Inc. HTS Series Submittal Data GeoLogix TM Plus Model Nomenclature 1 2 HT 3 S A C 0 1 N N N SERIES: TWO STAGE SCROLL CONFIGURATION: S = SPLIT UNIT SIZE: REVISION LEVEL: A = CURRENT REVISION VOLTAGE: 1 = /60/1 CONTROLS: C = CXM CABINET: SUPPLY AIR FLOW & MOTOR CONFIGURATION: RETURN AIR FLOW CONFIGURATION: HEAT EXCHANGER WATER CIRCUIT 1 = HWG W/INTERNAL PUMP 0 = RESIDENTIAL N = NOT APPLICABLE N = NOT APPLICABLE N =CUPRO-NICKEL 10
13 Submittal Data HTS Series Heat Controller, Inc. GeoLogix TM Plus Split System ARI/ISO/ASHRAE hts Performance Data 11
14 Heat Controller, Inc. HTS Series Submittal Data GeoLogix TM Plus HTS024 Part Load with RHKL-HM3617JA 530 CFM Nominal (Rated) Air ow Cooling, 530 CFM Nominal (Rated) Air ow Heating EWT F GPM PSI WPD Cooling - EAT 80/67 F Heating - EAT 70 F FT Performance capacities shown in thousands of Btuh Air ow CFM TC SC kw HR EER HWC HC kw HE LAT COP HWC Operation 0 not 0 recommended Operation not recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certi ed conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not re ect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. See performance correction tables for operating conditions other than those listed above. - HWG operation is limited by a discharge temperature switch. 12
15 Submittal Data HTS Series Heat Controller, Inc. GeoLogix TM Plus HTS024 Full Load with RHKL-HM3617JA 850 CFM Nominal (Rated) Air ow Cooling, 850 CFM Nominal (Rated) Air ow Heating EWT F GPM PSI WPD Cooling - EAT 80/67 F Heating - EAT 70 F FT Performance capacities shown in thousands of Btuh Air ow CFM TC SC kw HR EER HWC HC kw HE LAT COP HWC Operation 0 not 0 recommended Operation not recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certi ed conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not re ect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. See performance correction tables for operating conditions other than those listed above. - HWG operation is limited by a discharge temperature switch. 13
16 Heat Controller, Inc. HTS Series Submittal Data GeoLogix TM Plus HTS036 Part Load with RHKL-HM3617JA 700 CFM Nominal (Rated) Air ow Cooling, 700 CFM Nominal (Rated) Air ow Heating EWT F GPM PSI WPD Cooling - EAT 80/67 F Heating - EAT 70 F FT Performance capacities shown in thousands of Btuh Air ow CFM TC SC kw HR EER HWC HC kw HE LAT COP HWC Operation not recommended Operation 0 0 not recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certi ed conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not re ect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. See performance correction tables for operating conditions other than those listed above. - HWG operation is limited by a discharge temperature switch. 14
17 Submittal Data HTS Series Heat Controller, Inc. GeoLogix TM Plus HTS036 Full Load with RHKL-HM3617JA 1200 CFM Nominal (Rated) Air ow Cooling, 1200 CFM Nominal (Rated) Air ow Heating Performance capacities shown in thousands of Btuh WPD Cooling - EAT 80/67 F Heating - EAT 70 F EWT GPM F Air ow PSI FT CFM TC SC kw HR EER HWC HC kw HE LAT COP HWC Operation 0 not 0 recommended Operation 0 0 not recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certi ed conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not re ect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. See performance correction tables for operating conditions other than those listed above. - HWG operation is limited by a discharge temperature switch. 15
18 Heat Controller, Inc. HTS Series Submittal Data GeoLogix TM Plus HTS048 Part Load with RHKL-HM4824JA 1000 CFM Nominal (Rated) Air ow Cooling, 1000 CFM Nominal (Rated) Air ow Heating EWT F GPM PSI WPD Cooling - EAT 80/67 F Heating - EAT 70 F FT Performance capacities shown in thousands of Btuh Air ow CFM TC SC kw HR EER HWC HC kw HE LAT COP HWC Operation not recommended Operation 0 0 not recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certi ed conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not re ect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. See performance correction tables for operating conditions other than those listed above. - HWG operation is limited by a discharge temperature switch. 16
19 Submittal Data HTS Series Heat Controller, Inc. GeoLogix TM Plus HTS048 Full Load with RHKL-HM4824JA 1650 CFM Nominal (Rated) Air ow Cooling, 1650 CFM Nominal (Rated) Air ow Heating Performance capacities shown in thousands of Btuh EWT F GPM PSI WPD Cooling - EAT 80/67 F Heating - EAT 70 F FT Air ow CFM TC SC kw HR EER HWC HC kw HE LAT COP HWC Operation 0 not 0 recommended Operation 0 0 not recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certi ed conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not re ect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. See performance correction tables for operating conditions other than those listed above. - HWG operation is limited by a discharge temperature switch. 17
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