GEAR PUMPS. from 500 to 8000 RPM
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1 Displacement Pressure Speed from 0,18 to 3,20 ccm up to 260 bar from 500 to 8000 PM GEA PUMPS X
2 TABE OF CONTENTS Table of Contents X DESCIPTION... 2 BASIC PATS OF PUMP... 2 TABUKA PAAMETŮ... 3 FOMUAS USED FO CACUATION... 4 PUMP EFFICIENCIES... 4 WOKING IQUID... 5 PESSUE OAD... 5 DIECTION OF OTATION... 6 EVESIBE DESIGN... 6 FOW ATE AND POWE CUVES... 7 ODE KEY COMBINATIONS OF FANGES AND SHAFTS FANGE DESIGN DIVE SHAFTS IQUID INET AND OUTET CONNECTION CATAOGUE SHETS OF X SEIES BASIC DESIGNS Version 01/2014 1
3 X Basic Description DESCIPTION Pumps and motors of X series are designed for use in hydraulic systems with very low performance (up to 2.3 kw). They are produced in unidirectional and bi-directional design. A wide range of shafts, flanges, inlets and outlets working liquid allows their use in hydraulic circuits stationary and mobile machines and devices of smaller dimensions. The used types of connections and flanges conform to world standards. The X series have a wide spectrum of usable rotational speed from 800 to 8000 min-1, enabling connection to high-speed motors. Pumps and motors have a very favourable efficiency and noise throughout the rev range and pressure. BASIC PATS OF PUMP 1. Body 8. Balancing sealing 2. Flange 9. Shaft seal 3. Cover 10. Bearing sleeves 4. Driving gear 11. Safety ring 5. Driven gear 12. Connection bolts 6. Peripheral sealing 13. Spring washers 7. Sealing protective plate 2 Version 01/2014
4 TABUKA PAAMETŮ Basic Description X X X X X X X X X Nominal Size Parameters Sym. Unit 0,18 0,25 0,32 0,36 0,40 0,50 0,63 0,70 Actual displacement V g [cm 3 ] 0,175 0,256 0,327 0,361 0,408 0,501 0,630 0,711 otation speed Pressure at inlet * Pressure at outlet ** nominal n n [min -1 ] 1500 minimum n min [min -1 ] 1000 maximum n max [min -1 ] minimum p 1min [bar] -0,3 maximum p 1max [bar] 0,5 max. continuous p 2n [bar] maximum p 2max [bar] peak p 3 [bar] Nominal flow rate (min.) at n n and p 2n Q n [dm 3.min -1 ] 0,19 0,30 0,40 0,44 0,50 0,65 0,85 0,95 Maximum flow rate at n max and p 2max Q max [dm 3.min -1 ] 1,39 1,77 2,27 2,50 2,83 2,98 3,74 4,22 Nominal input power (max.) at n n and p 2n P n [kw] 0,10 0,17 0,22 0,24 0,28 0,34 0,41 0,46 Maximum input power at n max and p 2max P max [kw] 0,69 0,88 1,12 1,24 1,40 1,4 1,78 2,01 Weight m [kg] 0,37 0,38 0,38 0,38 0,39 0,39 0,40 0,40 X X X X X X X Nominal Size Parameters Sym. Unit 0,80 1,00 1,25 1,50 2,00 2,50 3,20 Actual displacement V g [cm 3 ] 0,804 1,001 1,258 1,514 2,004 2,505 3,192 otation speed Pressure at inlet * Pressure at outlet ** nominal n n [min -1 ] 1500 minimum n min [min -1 ] maximum n max [min -1 ] minimum p 1min [bar] -0,3 maximum p 1max [bar] 0,5 max. continuous p 2n [bar] maximum p 2max [bar] peak p 3 [bar] Nominal flow rate (min.) at n n and p 2n Q n [dm 3.min -1 ] 1,05 1,35 1,70 2,00 2,70 3,40 4,45 Maximum flow rate at n max and p 2max Q max [dm 3.min -1 ] 4,78 4,95 4,98 4,50 5,56 6,20 5,69 Nominal input power (max.) at n n and p 2n P n [kw] 0,52 0,59 0,74 0,71 0,71 0,66 0,56 Maximum input power at n max and p 2max P max [kw] 2,27 2,16 2,17 1,60 1,65 1,23 0,79 Weight m [kg] 0,40 0,41 0,41 0,43 0,45 0,48 0,53 * Inlet pressure in the reversible design can be up to p 1 = p 2n -70 bar max. External drainage must be used in case of the reversible design. ** Outlet pressure in the reversible design is 10% lower than shown in the table (depending on operating conditions - it is necessary to consult with the manufacturer). Version 01/2014 3
5 X Basic Description FOMUAS USED FO CACUATION Flow rate V g n Q [dm 3 min -1 ] V g [cm 3 ] pump displacement 1000 v n [min -1 ] rotation speed η v [-] volumetric efficiency Displacement V g Q 1000 n V [cm 3 ] Torque M k Vg p [Nm] p [bar] required pressure at outlet 20 m η m [-] mechanical efficiency Input power Vg n p P t [kw] η t [-] total efficiency PUMP EFFICIENCIES Volumetric efficiency η v It determines the amount of flow losses. Its value is η v = (depending on rotation speed, viscosity of working liquid and outlet pressure). It can be expressed as follows: η v = Q Q act. theor. [-] Q act. [dm 3 min -1 ] actual flow rate Q theor [dm 3 min -1 ] theoretical flow rate Mechanical efficiency η m It determines mechanical losses. Its value is about η m = It can be expressed as follows: η m = M M theor act. [-] M act. [Nm] actual torque M theor [Nm] theoretical torque Total efficiency η t It is defined as product of η v and η m and determines difference between theoretical and actual required input power: P theor t v m [-] P act. [kw] actual input power Pact P theor [kw] theoretical input power 4 Version 01/2014
6 WOKING IQUID - Mineral oils for hydraulic drives - Hydraulic liquids based on vegetable oils suitable for hydraulic drives iquid temperature Basic Description X t = [ C] when used with FKM (Viton) seal up to 120 [ C] Cinematic viscosity ecommended (during continuous operation): = [m 2 s -1 ] Maximum (cold starting, at viscosity >1000, operating = [m 2 s -1 ] pressure <10 bar is permissible, speed <1500 min -1 ): Minimum (operating mode at up to should be consulted with manufacturer): = [m 2 s -1 ] Filtration coefficient (for pressure p bar) (for pressure p bar) iquid contamination class according to ISO /18/15 (for pressure p bar) 20/17/14 (for pressure p bar) iquid contamination class according to NAS (for pressure p bar) 8 (for pressure p bar) PESSUE OAD p 2n max. contin. pressure max. working pressure, at which the pump can be operated without time limitation. p 2max max. pressure maximum pressure permissible for a short time, max. 20s. p 3 peak pressure short-time pressure (fractions of a second) arising in case of a sudden change of the operating mode; any excess of this pressure during operation is impermissible. Version 01/2014 5
7 X Basic Description DIECTION OF OTATION Determine direction of rotation by looking at the drive shaft. The pump can only be used in the specified direction of rotation. EVESIBE DESIGN The pumps with the possibility of bidirectional rotation have a different internal arrangement requiring drainage. External drainage is solved by an orifice located in the cover or the flange against the driven gear (see. picture below). 6 Version 01/2014
8 FOW ATE AND POWE CUVES Basic Description X Above curves apply to ISO Vg 46 oil at temperature t = 45 C. Version 01/2014 7
9 X Basic Description Above curves apply to ISO Vg 46 oil at temperature t = 45 C. 8 Version 01/2014
10 Basic Description X Version 01/2014 9
11 X Basic Description 10 Version 01/2014
12 Basic Description X Version 01/
13 příkon P [kw] kroutící moment M [Nm] X Basic Description 2,50 cm 3 1,25 5,0 1,00 90 bar 80 bar 90 bar 80 bar 4,5 4,0 3,5 0,75 60 bar 3,0 60 bar 2,5 0,50 40 bar 40 bar 2,0 1,5 0,25 20 bar 20 bar 1,0 0,5 0, otáčky n [1/min] 0,0 12 Version 01/2014
14 ODE KEY Order Key X Example of designation for the clockwise pump X with displacement 1,00 cm3, flange with two bolt about spacing 32x32, taper 1:8 with key 2x26, BSP inlet and outlet in body and without shaft sealing: X-1,00-A1C1-SG01/G01-N. 004 Version 01/
15 X Design of Flange, Drive Shaft and Inlets and Outlets COMBINATIONS OF FANGES AND SHAFTS FANGE DESIGN 1 A1 B1 DIVE SHAFT C1 C2 K1 K2 FANGE DESIGN 1: A1: 14 Version 01/2014
16 B1: Flange Design, Drive Shafts and Inlets and Outlets X DIVE SHAFTS C1: C2: K1: K2: Version 01/
17 X Design of Flange, Drive Shaft and Inlets and Outlets IQUID INET AND OUTET CONNECTION Metric thread according to ISO 6149 Displacement Inlet Outlet [cm 3 Code Code ] A B C D A B C D 0,18-0,5 M01 M 10x M01 M 10x ,5-3,2 Ostatní typy vstupů BSPP pipe thread ISO Displacement [cm 3 ] All Inlet Outlet Code Code A B C D A B C D G01 G 1/4 26 G01 G 1/ G02 G 3/8 24 G02 G 3/8 24 Inlet / outlet in the flange Displacement [cm 3 ] All Inlet Outlet Code Code E F G E F G D01 8,9 1,1 D01 8,9 1,1 4,5 4,5 D02 9,5 1,3 D02 9,5 1,3 Inlet / outlet in the flange Displacement [cm 3 ] Code Inlet Outlet Code E F G E F G All P01 4,5 8,9 1,1 P01 4,5 8,9 1,1 16 Version 01/2014
18 CATAOGUE SHETS OF X SEIES BASIC DESIGNS Gear pump Catalogue Catalogue Sheets of X Series Basic Design X X-3,20-B1K1-AG02D02-N X-3,20-B1K1-AG02D02-N X-2,50-B1K1-AG02D02-N X-2,50-B1K1-AG02D02-N X-2,00-B1K1-AG02D02-N X-2,00-B1K1-AG02D02-N X-1,50-B1K1-AG02D02-N X-1,50-B1K1-AG02D02-N X-1,25-B1K1-AG02D02-N X-1,25-B1K1-AG02D02-N X-1,00-B1K1-AG02D02-N X-1,00-B1K1-AG02D02-N X-0,80-B1K1-AG02D02-N X-0,80-B1K1-AG02D02-N X-0,70-B1K1-AG02D02-N X-0,70-B1K1-AG02D02-N X-0,63-B1K1-AG02D02-N X-0,63-B1K1-AG02D02-N X-0,50-B1K1-AG02D02-N X-0,50-B1K1-AG02D02-N X-0,40-B1K1-AG02D02-N X-0,40-B1K1-AG02D02-N X-0,36-B1K1-AG02D02-N X-0,36-B1K1-AG02D02-N X-0,32-B1K1-AG02D02-N X-0,32-B1K1-AG02D02-N X-0,25-B1K1-AG02D02-N X-0,25-B1K1-AG02D02-N X-0,18-B1K1-AG02D02-N X-0,18-B1K1-AG02D02-N , ,2 2, ,1 73, ,8 69 1, ,6 64,8 1, ,4 62, ,2 60,4 0, ,5 58,7 0, ,7 57,9 0, ,2 0, ,9 56,1 0, ,1 55,3 0, ,7 54,9 0, ,4 54,6 0, ,8 54 0, ,1 53,3 ODE PUCH. DIECT DISPA- NOM. MIN. MAX. A B C D E F OF KEY CODE CEMENT PESS. SPEED DIMENSION OT. [cm 3 /1] [bar] [min -1 ] [mm] Version 01/
19 X Catalogue Sheets of X Series Basic Design X-3,20-1C2-SG01G01-N X-3,20-1C2-SG01G01-N X-2,50-1C2-SG01G01-N X-2,50-1C2-SG01G01-N X-2,00-1C2-SG01G01-N X-2,00-1C2-SG01G01-N X-1,50-1C2-SG01G01-N X-1,50-1C2-SG01G01-N X-1,25-1C2-SG01G01-N X-1,25-1C2-SG01G01-N X-1,00-1C2-SG01G01-N X-1,00-1C2-SG01G01-N X-0,80-1C2-SG01G01-N X-0,80-1C2-SG01G01-N X-0,70-1C2-SG01G01-N X-0,70-1C2-SG01G01-N X-0,63-1C2-SG01G01-N X-0,63-1C2-SG01G01-N X-0,50-1C2-SG01G01-N X-0,50-1C2-SG01G01-N X-0,40-1C2-SG01G01-N X-0,40-1C2-SG01G01-N X-0,36-1C2-SG01G01-N X-0,36-1C2-SG01G01-N X-0,32-1C2-SG01G01-N X-0,32-1C2-SG01G01-N X-0,25-1C2-SG01G01-N X-0,25-1C2-SG01G01-N X-0,18-1C2-SG01G01-N X-0,18-1C2-SG01G01-N 3, ,8 G 1/4 Ø 22 G 1/4 Ø 22 2, ,1 35,8 G 1/4 Ø 22 G 1/4 Ø ,8 33,7 G 1/4 Ø 22 G 1/4 Ø 22 1, ,6 31,6 G 1/4 Ø 22 G 1/4 Ø 22 1, ,4 30,5 G 1/4 Ø 22 G 1/4 Ø ,2 29,4 G 1/4 Ø 22 G 1/4 Ø 22 0, ,5 28,5 G 1/4 Ø 22 G 1/4 Ø 22 0, ,7 28,1 G 1/4 Ø 22 G 1/4 Ø 22 0, ,8 G 1/4 Ø 22 G 1/4 Ø 22 0, ,9 27,2 G 1/4 Ø 22 G 1/4 Ø 22 0, ,1 26,8 G 1/4 Ø 22 G 1/4 Ø 22 0, ,7 26,6 G 1/4 Ø 22 G 1/4 Ø 22 0, ,4 26,5 G 1/4 Ø 22 G 1/4 Ø 22 0, ,8 26,2 G 1/4 Ø 22 G 1/4 Ø 22 0, ,1 25,8 G 1/4 Ø 22 G 1/4 Ø 22 ODE PUCH. DIECT DISPA- NOM. MIN. MAX. A B C D E F KEY CODE OF OT. CEMENT PESS. SPEED DIMENSION [cm 3 /1] [bar] [min -1 ] [mm] 18 Version 01/2014
20 Gear pump Catalogue Catalogue Sheets of X Series Basic Design X X-3,20-1K2-CG01P01-N X-3,20-1K2-CG01P01-N X-2,50-1K2-CG01P01-N X-2,50-1K2-CG01P01-N X-2,00-1K2-CG01P01-N X-2,00-1K2-CG01P01-N X-1,50-1K2-CG01P01-N X-1,50-1K2-CG01P01-N X-1,25-1K2-CG01P01-N X-1,25-1K2-CG01P01-N X-1,00-1K2-CG01P01-N X-1,00-1K2-CG01P01-N X-0,80-1K2-CG01P01-N X-0,80-1K2-CG01P01-N X-0,70-1K2-CG01P01-N X-0,70-1K2-CG01P01-N X-0,63-1K2-CG01P01-N X-0,63-1K2-CG01P01-N X-0,50-1K2-CG01P01-N X-0,50-1K2-CG01P01-N X-0,40-1K2-CG01P01-N X-0,40-1K2-CG01P01-N X-0,36-1K2-CG01P01-N X-0,36-1K2-CG01P01-N X-0,32-1K2-CG01P01-N X-0,32-1K2-CG01P01-N X-0,25-1K2-CG01P01-N X-0,25-1K2-CG01P01-N X-0,18-1K2-CG01P01-N X-0,18-1K2-CG01P01-N 3, ,8 G 1/4 Ø 22 2, ,1 35,8 G 1/4 Ø ,8 33,7 G 1/4 Ø 22 1, ,6 31,6 G 1/4 Ø 22 1, ,4 30,5 G 1/4 Ø ,2 29,4 G 1/4 Ø 22 0, ,5 28,5 G 1/4 Ø 22 0, ,7 28,1 G 1/4 Ø 22 0, ,8 G 1/4 Ø 22 0, ,9 27,2 G 1/4 Ø 22 0, ,1 26,8 G 1/4 Ø 22 0, ,7 26,6 G 1/4 Ø 22 0, ,4 26,5 G 1/4 Ø 22 0, ,8 26,2 G 1/4 Ø 22 0, ,1 25,8 G 1/4 Ø 22 ODE PUCH. DIECT DISPA- NOM. MIN. MAX. A B C D E F OF KEY CODE CEMENT PESS. SPEED DIMENSION OT. [cm 3 /1] [bar] [min -1 ] [mm] Version 01/
21 X Catalogue Sheets of X Series Basic Design X-3,20-1K2-AG01P01-N X-3,20-1K2-AG01P01-N X-2,50-1K2-AG01P01-N X-2,50-1K2-AG01P01-N X-2,00-1K2-AG01P01-N X-2,00-1K2-AG01P01-N X-1,50-1K2-AG01P01-N X-1,50-1K2-AG01P01-N X-1,25-1K2-AG01P01-N X-1,25-1K2-AG01P01-N X-1,00-1K2-AG01P01-N X-1,00-1K2-AG01P01-N X-0,80-1K2-AG01P01-N X-0,80-1K2-AG01P01-N X-0,70-1K2-AG01P01-N X-0,70-1K2-AG01P01-N X-0,63-1K2-AG01P01-N X-0,63-1K2-AG01P01-N X-0,50-1K2-AG01P01-N X-0,50-1K2-AG01P01-N X-0,40-1K2-AG01P01-N X-0,40-1K2-AG01P01-N X-0,36-1K2-AG01P01-N X-0,36-1K2-AG01P01-N X-0,32-1K2-AG01P01-N X-0,32-1K2-AG01P01-N X-0,25-1K2-AG01P01-N X-0,25-1K2-AG01P01-N X-0,18-1K2-AG01P01-N X-0,18-1K2-AG01P01-N 3, ,5 2, ,1 68, ,8 64,3 1, ,6 60,1 1, ,4 57, ,2 55,7 0, ,5 54 0, ,7 53,2 0, ,5 0, ,9 51,4 0, ,1 50,6 0, ,7 50,2 0, ,4 49,9 0, ,8 49,3 0, ,1 48,6 ODE PUCH. DIECT DISPA- NOM. MIN. MAX. A B C D E F KEY CODE OF OT. CEMENT PESS. SPEED DIMENSION [cm 3 /1] [bar] [min -1 ] [mm] 20 Version 01/2014
22 Gear pump Catalogue Catalogue Sheets of X Series Basic Design X X-3,20B-B1K1-FD02D02-N B 3, ,2 X-2,50B-B1K1-FD02D02-N B 2, ,1 73,3 X-2,00B-B1K1-FD02D02-N B ,8 69 X-1,50B-B1K1-FD02D02-N B 1, ,6 64,8 X-1,25B-B1K1-FD02D02-N B 1, ,4 62,6 X-1,00B-B1K1-FD02D02-N B ,2 60,4 X-0,80B-B1K1-FD02D02-N B 0, ,5 58,7 X-0,70B-B1K1-FD02D02-N B 0, ,7 57,9 X-0,63B-B1K1-FD02D02-N B 0, ,2 X-0,50B-B1K1-FD02D02-N B 0, ,9 56,1 X-0,40B-B1K1-FD02D02-N B 0, ,1 55,3 X-0,36B-B1K1-FD02D02-N B 0, ,7 54,9 X-0,32B-B1K1-FD02D02-N B 0, ,4 54,6 X-0,25B-B1K1-FD02D02-N B 0, ,8 54 X-0,18B-B1K1-FD02D02-N B 0, ,1 53,3 ODE PUCH. DIECT DISPA- NOM. MIN. MAX. A B C D E F OF KEY CODE CEMENT PESS. SPEED DIMENSION OT. [cm 3 /1] [bar] [min -1 ] [mm] Version 01/
23 X Catalogue Sheets of X Series Basic Design X-3,20-A1K2-AG01D01-N X-3,20-A1K2-AG01D01-N X-2,50-A1K2-AG01D01-N X-2,50-A1K2-AG01D01-N X-2,00-A1K2-AG01D01-N X-2,00-A1K2-AG01D01-N X-1,50-A1K2-AG01D01-N X-1,50-A1K2-AG01D01-N X-1,25-A1K2-AG01D01-N X-1,25-A1K2-AG01D01-N X-1,00-A1K2-AG01D01-N X-1,00-A1K2-AG01D01-N X-0,80-A1K2-AG01D01-N X-0,80-A1K2-AG01D01-N X-0,70-A1K2-AG01D01-N X-0,70-A1K2-AG01D01-N X-0,63-A1K2-AG01D01-N X-0,63-A1K2-AG01D01-N X-0,50-A1K2-AG01D01-N X-0,50-A1K2-AG01D01-N X-0,40-A1K2-AG01D01-N X-0,40-A1K2-AG01D01-N X-0,36-A1K2-AG01D01-N X-0,36-A1K2-AG01D01-N X-0,32-A1K2-AG01D01-N X-0,32-A1K2-AG01D01-N X-0,25-A1K2-AG01D01-N X-0,25-A1K2-AG01D01-N X-0,18-A1K2-AG01D01-N X-0,18-A1K2-AG01D01-N 3, ,5 2, ,1 68, ,8 64,3 1, ,6 60,1 1, ,4 57, ,2 55,7 0, ,5 54 0, ,7 53,2 0, ,5 0, ,9 51,4 0, ,1 50,6 0, ,7 50,2 0, ,4 49,9 0, ,8 49,3 0, ,1 48,6 ODE PUCH. DIECT DISPA- NOM. MIN. MAX. A B C D E F OF PESS KEY CODE CEMENT SPEED DIMENSION OT.. [cm 3 /1] [bar] [min -1 ] [mm] 22 Version 01/2014
24 NOTE: Version 01/
25 24 Version 01/2014
26 JIHOSTOJ a.s. Budějovická 148 CZ Velešín Czech epublic tel.: fax: http: // GPS N E
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