(Thin) (Ultrathin) Suspended Air-handling Unit
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1 (Thin) (Ultrathin) Suspended Air-handling
2 Carrier China Headquartered in Farmington, Connecticut, USA, Carrier Corporation is the world's largest provider of heating, air conditioning and refrigeration solutions, with operations in more than 170 countries including China. Ever since Dr. Willis Carrier, founder of Carrier Corporation, invented modern air conditioning in 1902, Carrier has stayed at the forefront of the air-conditioning industry for more than 100 years. Regarded as the leader and expert in air conditioning, Carrier has several thousand patents in the air-conditioning industry and eleven lead design centers worldwide, including one in China. Carrier's products are manufactured at numerous facilities on six continents. The company has approximately 41,000 employees around the world. In 2008, Carrier's revenues were US$14.9 billion, leading the Heating, Ventilation, Air-conditioning and Refrigeration (HVACR) industry. Carrier set up its first joint venture in Shanghai in Now Carrier China has more than 2,200 employees. Carrier products are distributed in China through a network of more than 40 sales and service offices. Contents Model Number Nomenclature Air Volume Features Standard Condition Fresh Air Condition Select the performance of heating coil (2R) Dimension of DBFP(X) DBF(X) Ultrathin DBF(X) Performance Table Dimension of DBFP(X) Installation Precautions
3 Model Number Nomenclature DBFP/DFP SERIES AIR HANDLING UNIT for Export NOMENCLATURE DIGIT NO CODE D B F P X 1 I Y PRODUCT SERIES COOLING COIL ROW VOLUME STATIC PRESSURE WATER DIRECTION CUSTOMER SOURCE & POWER CONTROL MODE HEATIING COIL ROWS DRAIN PAN DIGIT NO. 1-4 PRODUCT SERIES DBFP: AIR HANDLING UNIT DFP: ULTRA THIN AIR HANDLING UNIT DIGIT NO. 5 COOLING COIL ROW X : HIGH COOLING CAPACITY (OMISSIBLE): RATED COOLING CAPACITY DIGIT NO. 6 AIR VOLUME(AIR VOLUME=FIGURE 1000 m 3 /h ) 1 : 1000 m 3 /h 2 : 2000 m 3 /h DIGIT NO. 7 STATIC PRESSURE I :STRENGTHEN MOTOR (HIGH STATIC PRESSURE) (OMISSIBLE):STANDARD MOTOR (RATED STATIC PRESSURE) (High static pressure is only available for DBFP series, DFP only has rated static pressure) DIGIT NO. 8 WATER DIRECTION (FACE TO RETURN AIR INLET) Y : RIGHT WATER IN Z : LEFT WATER IN DIGIT NO.9 CUSTOMER SOURCE & POWER 1 : EXPORT 240V-1Ph-50Hz (only for DBFP(X)1~DBFP(X)6, DFP(X)1~DFP(X)4) 2 : EXPORT 380V-3Ph-50Hz (for DBFP(X)1~DBFP(X)15, DFP(X)1~DFP(X)4) DIGIT NO. 10 CONTROL MODE 0 : NO CONTROL DIGIT NO. 11 HEATING COIL ROWS 0 : NO HEATING COIL 1 : 1 ROW HEATING COIL 2 : 2 ROW HEATING COIL DIGIT NO. 12 DRAIN PAN (WITH INNER INSULATION) 0: G.I DRAINPAN 1: STAINLESS DRAINPAN Air Volume DBFP: 1000~15000m 3 /h DFP: 1000~4000m 3 /h 01
4 Features DBFP(X) air handling unit is a thin low-noise air handling unit with variable air volumes specially designed and produced by our company to meet the tendency of compact storey height in China and the rest of world. Its major parts include the high efficiency coil, low-noise fan, casing, drain pan, pre filter and hanger: The coil adopts the up-to-date high-efficiency heat transfer fin, whose heat transfer efficiency is increased by 60% as compared with the first generation fin. The main body of the coil is constructed of high-quality air-conditioning copper tubes and aluminum foils, and after being integrated through advanced mechanical expanders, it passes the sealing and pressure test at 2.8Mpa. The performance complies with the ARI standard of USA to ensure the excellent performance and reliable quality of the product. The precise dynamic balancing calibration for the low-noise high-efficiency external rotor fan (for DBFP(X)4-15 units) and compact straight-coupling fan (for DBFP(X)1-3units) ensures the extremely stable operation of the unit, and enables the unit to be featured with low noise and higher static pressure. Constructed of high-quality galvanized steel sheets, the casing structure is rust and erosion resistant, eye-pleasing and durable. The casing is internally lined with sound-absorbing and thermal insulation materials, and characterized with high strength, good thermal insulation and low noise. The elaborately designed drain pan and thickly lined thermal insulation ensure the unit to be free of commonly-seen condensation under severe conditions, and thus they are especially fitted for suspended installation. 02
5 The lug and hanger frame are designed reasonably for easy installation and saving the space height of buildings. Since the specially designed removable filter can be easily drawn out from both sides of the unit in a folding way, it is most suitable for compact space and convenient to clean. (For DBFP(X)1 6, units with bottom drawn out filters are also available). In general, it is characterized with excellent cooling performance, low noise, thin height, compact structure, light weight and easy installation. Furthermore, if equipped with a frequency or pressure regulating controller, it is able to run on the basis of variable air volume, according to different seasonal conditions and airconditioning occasions. It is especially suitable for a variety of airconditioning engineering applications where storey heights of buildings are compact. (Moreover, to meet the requirements of super compact air-conditioners, the latest DFP (X)1-4 ultrathin lifting unit is released, with the air volume range of 1000m 3 /h~4000m 3 /h and a height of only 380mm. For detailed performance and dimensions, see the following) 03
6 Standard Condition Air Volume m 3 /h W L H Motor kw-poles Quantity of Fans/ Motors Static pressure Pa Total Pressure Pa Cooling Capacity kw Heating Capacity kw Water Flow T/h Water Pressure Drop kpa DBFP DBFP1I DBFP DBFP1.5I DBFP DBFP2I DBFP DBFP2.5I DBFP DBFP3I DBFP DBFP4I DBFP DBFP5I DBFP DBFP6I DBFP DBFP8I DBFP DBFP10I DBFP DBFP12I DBFP DBFP15I DBFPX DBFPX1I DBFPX DBFPX1.5I DBFPX DBFPX2I DBFPX DBFPX2.5I DBFPX DBFPX3I DBFPX DBFPX4I DBFPX DBFPX5I DBFPX DBFPX6I DBFPX DBFPX8I DBFPX DBFPX10I DBFPX DBFPX12I DBFPX DBFPX15I Noise db(a) Weight kg 04
7 Fresh Air Condition Air Volume m 3 /h W L H Motor kw-poles Quantity of Fans/ Motors Static pressure Pa Total Pressure Pa Cooling Capacity kw Heating Capacity kw Water Flow T/h Water Pressure Drop kpa DBFP DBFP1I DBFP DBFP1.5I DBFP DBFP2I DBFP DBFP2.5I DBFP DBFP3I DBFP DBFP4I DBFP DBFP5I DBFP DBFP6I DBFP DBFP8I DBFP DBFP10I DBFP DBFP12I DBFP DBFP15I DBFPX DBFPX1I DBFPX DBFPX1.5I DBFPX DBFPX2I DBFPX DBFPX2.5I DBFPX DBFPX3I DBFPX DBFPX4I DBFPX DBFPX5I DBFPX DBFPX6I DBFPX DBFPX8I DBFPX DBFPX10I DBFPX DBFPX12I DBFPX DBFPX15I Noise db(a) Weight kg 05
8 Select the performance of heating coil (2R) Air Volume m 3 /h Heating Capacity kw Water Flow T/h Water Pressure Drop kpa Water Air Pressure Drop Pa DBFP1 DBFP1I DBFP1.5 DBFP1.5I DBFP2 DBFP2I DBFP2.5 DBFP2.5I DBFP3 DBFP3I DBFP4 DBFP4I DBFP5 DBFP5I DBFP6 DBFP6I DBFP8 DBFP8I DBFP10 DBFP10I DBFP12 DBFP12I DBFP15 DBFP15I DBFPX1 DBFPX1I DBFPX1.5 DBFPX1.5I DBFPX2 DBFPX2I DBFPX2.5 DBFPX2.5I DBFPX3 DBFPX3I DBFPX4 DBFPX4I DBFPX5 DBFPX5I DBFPX6 DBFPX6I DBFPX8 DBFPX8I DBFPX10 DBFPX10I DBFPX12 DBFPX12I DBFPX15 DBFPX15I Working Condition: Inlet Air 15 C DB Ent. Water Temperature 60 C Water Temperature Rise 5 C 06
9 Dimension of DBFP(X) Each model of unit has the same top views and sizes. d10 is a drainage outlet for the external drain pan, which is connected to ZG1 condensate drain pipe. For method of installation, see the Manual for Installation, Operation and Maintenance. N M P DBFP(X).5 Size Dimension 286 Lifting Holes DBFP.5/3 DBFPX.5/3 Size Dimension Power Holes DBFP 4/5/6 DBFPX 4/5/6 DBFP4 DBFPX4 Size Dimension A B C D G H M N DBFP DBFPX DBFP6 DBFPX DBFP4I DBFPX4I DBFP5I DBFPX5I DBFP6I DBFPX6I ø25 5Power Holes 60 D A B D/ ZG1 N M ZG11/4 40 G C G 4-ø Lifting Holes 64 H 500 Note: for DBFP1~6 units, the lug is located on the top of the unit 07
10 Dimension of DBFP(X) DBFP 8/10 DBFPX 8/10 DBFP8 DBFPX8 DBFP10 DBFPX10 DBFP8I DBFPX8I DBFP10I DBFPX10I Size Dimension A B C D E G H M N ø25 Power Holes 60 D B E D/2 H C M N G A G ø15 Lifting Holes Note: for DBFP 8-15 units, the lug is located at the bottom of the unit. When preparing a hanging bar, take into account its length 08
11 Dimension of DBFP(X) DBFP 12 DBFPX H 675 I DBFP12 DBFPX12 DBFP12I DBFPX12I Size Dimension G H I M N ø25 Power Holes G ø20 Lifting Holes 09
12 Dimension of DBFP(X) DBFP 15 DBFPX 15 DBFP15 DBFPX15 DBFP15I DBFPX15I Size Dimension G H I M N ø25 Power Holes G H 712 I ø20 Lifting Holes 10
13 DFP(X) Ultrathin DFP(X) Performance Table W L H Air Volume m 3 /h Static Pressure Pa Total Pressure Pa Number of Motors kw Weight kg Noise db(a) 380V/3P 240V/1P 380V/3P 240V/1P DFP1 DFPX DFP1.5 DFPX DFP2 DFPX DFP3 DFPX DFP4 DFPX For cooling capacity and heating capacity under mixed conditions and fresh air condition, refer to DBFP(X) units of the same air flow. 11
14 Dimension of DFP(X) Each model of unit has the same top views and sizes. d10 is a drainage outlet for the external drain pan, which is connected to ZG1 condensate drain pipe. For method of installation, see the Manual for Installation, Operation and Maintenance E Lifting Holes DFP.5 DFP 2 DFP X2 Size Dimension Power Holes Lifting Holes Power Holes DFP 3/4 DFP X3/4 Size Dimension 12
15 Installation Precautions 1. When moving, lifting and installing the equipment, be sure to observe applicable safety specifications to prevent personnel from injury and equipment from damage. 2. Prior to installation, first check whether the exterior of the unit is intact, and rotate the fan impeller manually through the unit outlet to listen carefully whether there is any metal friction noise from the inside If any abnormal noise is heard, adjust till it does not collide with the casing. 3. Install the unit in a horizontal way, keep the hanging bar perpendicular to the bottom slot iron or lug of the unit, and be sure to lock the up and down nuts (For details, see the Instructions on IOM). The unit shall not be subjected to the weight of the external water pipe and air duck, and the inlet and outlet of the unit must be flexibly connected to the air supply and return duck. 4. All pipes connected to the unit must be provided with adjusting valves (add danpers except condensation pipes) to adjust the water flow and air flow and must ensure cutting off the power supply in maintenance. The external water pipes and supply air ducks must be thermally insulated. 5. Given the negative pressure, the condensate drain pipe must be provided with a U-shaped trap into the sewage. To ensure smooth discharge of condensate, the drain pipe must have 1/25-1/50 gradient. 6. Open the side panel with a nameplate and connect to the power supply, according to the wiring diagram, start the fan after power-on; inspect whether the impeller rotates in the arrow direction on the fan. 7. Some space for maintenance must be retained around the unit to facilitate maintenance and repair. Use Precautions 1. Prior to starting the unit fan, be sure to remove all irrelative objects in the unit and air ducts, and check that all valves are in good condition. 2. When starting the unit, have the unit run under rated air flow through adjusting dampers in the air duct; never have the unit run at excessive air flow and over-current. For the electric controlling box, the incoming line of each motor of the unit is separately provided with a proper thermal relay to protect the unit. (For DBFP(X)1 3 units DFP(X)1 4 units three phase only) 3. Standard condition for using the product: 7 C enter water for cooling, and 60 C enter water for heating. It is required that the water should be clear and have working pressure 1.6MPa; fresh air condition and mix condition comply with chinese standerd. 4. In a season when the equipment is not used, discharge the water in the coil to reduce pipe rust and erosion. In winter, special care must be given to prevent the copper pipes from frost crack. 13
16 Carrier Corporation identified six specific areas of concentration that directly impact how we, as a world manufacturer, balance our curtomer' needs for comfort with the environment's needs for responsible consumption. Welcome to Visit Our Website Reliability Product/system efficiency Environmental protection refrigerant Reducing operating noise Indoor air quality Best air distribution All Rights Reserved Carrier T-DBFP(X) (E)-CHK
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