Aluminum Capacitors Power High Ripple Current Snap-In
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1 Aluminum Capacitors 198 PHR-SI 057 PSM-SI smaller dimensions Fig. 1 Component outlines 198 PHR-SI QUICK REFERENCE DATA longer life higher ripple 157 PUM-SI DESCRIPTION VALUE Nominal case size (Ø D x L in mm) 22 x 25 to 35 x 60 Rated capacitance range (E6/E12 series), C R 56 to 680 µf Tolerance on C R ± 20 % Rated voltage range, U R 400 and 450 V Category temperature range - 25 to + 85 C Endurance test at 85 C 7000 hours Useful life at 85 C hours Shelf life at 0 V, 85 C 1000 hours Based on sectional specification IEC /EN Climatic category IEC /085/56 FEATURES Polarized aluminum electrolytic capacitors, non-solid electrolyte Large types, miniaturized dimensions, cylindrical aluminum case, insulated with a blue sleeve Very high ripple current capability Keyed polarity version available High reliability APPLICATIONS Motor control and industrial systems Smoothing and filtering Standard and switched mode power supplies Energy storage in pulse systems RoHS COMPLIANT MARKING The capacitors are marked (where possible) with the following information: Rated capacitance (in µf) Tolerance code on rated capacitance, code letter in accordance with IEC (M for ± 20 %) Rated voltage (in V) Date code (YYMM) Name of manufacturer Code for factory of origin - sign to identify the negative terminal, visible from the top and side of the capacitor Code number Climatic category in accordance with IEC SELECTION CHART FOR C R, U R AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) C R U R (V) (µf) x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 40 - Document Number: For technical questions, contact: aluminumcaps2@vishay.com Revision: 08-Aug-08 49
2 198 PHR-SI Aluminum Capacitors DIMENSIONS in millimeters AND AVAILABLE FORMS TWO TERMINAL SNAP-IN Ø D + TERMINAL - TERMINAL L L + 2 max. 10 ± 0.1 Bottom view The minus terminal can be marked with a black dot or with an imprinted - sign. Ø 2 ± 0.1 (2 x) Fig. 2 Two terminal snap-in Fig. 3 Mounting hole diagram THREE TERMINAL SNAP-IN Ø 2 ± 0.1 (2 x) Ø D Ø 2.5 ± TERMINAL - TERMINAL L L + 2 max. 3.3 ± ± 0.1 minus pole marking Bottom view 4 ± ± 0.1 The negative terminal has TWO pins which are BOTH electrically connected. The 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. Fig. 4 Three terminal snap-in Fig. 5 Mounting hole diagram For technical questions, contact: aluminumcaps2@vishay.com Document Number: Revision: 08-Aug-08
3 Aluminum Capacitors 198 PHR-SI Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL CASE SIZE Ø D x L (mm) Ø D max. L max. MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS L x W x H 22 x x 250 x x x 250 x x x 250 x x x 250 x x x 280 x x x 280 x x x 280 x x x 280 x x x 280 x x x 280 x x x 330 x x x 330 x x x 330 x x x 330 x x x 330 x x x 330 x x x 198 x x x 198 x x x 198 x x x 198 x x x 198 x x x 198 x x x 198 x 74 ELECTRICAL DATA SYMBOL DESCRIPTION C R rated capacitance at I R rated RMS ripple current at, 85 C I L1 max. leakage current after 1 minute at U R I L5 max. leakage current after 5 minutes at U R ESR typ./max. equivalent series resistance at Z typ./max. impedance at 10 khz Note Unless otherwise specified, all electrical values in Table 2 apply at T amb = 20 C, P = 86 to 106 kpa, RH = 45 to 75 % ORDERING EXAMPLE Electrolytic capacitor 198 PHR-SI 470µF/450V; ± 20 % Nominal case size: Ø 35 x 50 mm 2-terminal snap-in: Ordering code: MAL E3 Former 12NC: terminal snap-in: Ordering code: MAL E3 Former 12NC: Document Number: For technical questions, contact: aluminumcaps2@vishay.com Revision: 08-Aug-08 51
4 198 PHR-SI Aluminum Capacitors Table 2 ELECTRICAL DATA AND ORDERING INFORMATION U R (V) C R (µf) NOMINAL CASE SIZE Ø D x L (mm) I R 85 C (A) CUSTOMIZED PRODUCTS I L1 1min (µa) I L5 5min (µa) TYP. ESR MAX. ESR TYP. Z 10 khz MAX. Z 10 khz ORDERING CODE MAL TERM. 3-TERM x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E x E E3 If you are unable to find the capacitor you require, please contact your local sales organization; we are able to design and manufacture customized capacitors to meet your specific requirements. For technical questions, contact: aluminumcaps2@vishay.com Document Number: Revision: 08-Aug-08
5 Aluminum Capacitors 198 PHR-SI ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE Voltage Surge voltage 400 V versions U s =1.1xU R Reverse voltage 1V Current Leakage current After 1 minute at U R I L C R xu R +4µA After 5 minutes at U R I L C R xu R +4µA Inductance Equivalent series inductance (ESL) All case sizes typ. 19 nh max. 25 nh Table 3 MULTIPLIER OF RIPPLE CURRENT (I R ) AS A FUNCTION OF FREQUENCY FREQUENCY (Hz) I R MULTIPLIER RIPPLE CURRENT AND USEFUL LIFE 1.6 I R forced I R free (1) (2) (3) (4) Curve 1: case Ø DxL=35x25mm Curve 2: case Ø DxL=22x25mm Curve 3: case Ø DxL=35x50mm Curve 4: case Ø D x L = 22 x 40 mm air velocity (m/s) Fig. 6 Multiplier of ripple current (I R ) as a function of air-flow MAXIMUM RIPPLE CURRENT MULTIPLIER PARAMETER CONDITION MAXIMUM RIPPLE CURRENT MULTIPLIER VALUE Ambient temperature (T amb ) 70 C from nomogram; see Fig Operating frequency (f) 300 Hz from frequency table; see Table 1.17 Air-flow 2 m/s from air-flow; see Fig Note Calculation example for case Ø D x L = 35 x 25 mm Therefore the maximum ripple current multiplier at 70 C, 300 Hz and 2 m/s air-flow = 1.57 x 1.17 x 1.35 = Document Number: For technical questions, contact: aluminumcaps2@vishay.com Revision: 08-Aug-08 53
6 198 PHR-SI Aluminum Capacitors 2.4 MGA I A I R life multiplier 1.2 I A = actual ripple current at 1.1 I (1) R = rated ripple current at and 85 C (1) 1.0 Useful life at 85 C and U R applied: hours T amb ( C) Fig. 7 Multiplier of useful life as a function of ambient temperature and ripple current load Table TEST PROCEDURES AND REQUIREMENTS NAME OF TEST TEST REFERENCE PROCEDURE (quick reference) REQUIREMENTS Endurance IEC / EN subclause 4.13 Useful life CECC subclause T amb =85 C; U R applied; 7000 hours T amb =85 C; U R and I R applied; hours ΔC/C: ± 10 % ESR 2 x spec. limit IL5 spec. limit ΔC/C: ± 30 % ESR 3 x spec. limit IL5 spec. limit Shelf life (storage at high temperature) IEC / EN subclause 4.17 T amb =85 C; no voltage applied; 1000 hours after test: U R to be applied for 30 minutes, 24 to 48 hours before measurement ΔC/C: ± 15 % ESR 2 x spec. limit IL5 2 x spec. limit For technical questions, contact: aluminumcaps2@vishay.com Document Number: Revision: 08-Aug-08
7 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, Vishay ), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: Revision: 18-Jul-08 1
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