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1 ( ) ISX15 CM2250 Service Manual Page 1 of 1 ( ) ISX15 CM2250 Service Manual Search Manual Search Help With Printing Front Section i - Introduction Section E - Engine and System Identification Section F - Familiarization Section TS - Troubleshooting Symptoms Section TT - Troubleshooting Symptoms (New Format) Section DS - Engine Disassembly - Group 00 Section AS - Engine Assembly - Group 00 Section 0 - Complete Engine - Group 00 Section 1 - Cylinder Block - Group 01 Section 2 - Cylinder Head - Group 02 Section 3 - Rocker Levers - Group 03 Section 5 - Fuel System - Group 05 ( _05) Service Tools ( ) Fuel Consumption ( tr-mixar5) Fuel Pump ( tr-mixar5) Fuel Pump Gear Pump ( tr-mixar5) Fuel Pump Timing ( tr-mixar5) Fuel Lift Pump ( tr-mixar5) Fuel Pump Head Outlet Fitting ( tr-mixar5) Fuel Pump Head ( tr-mixar5) Fuel Pump Actuator Housing ( tr-mixar5) Fuel System Priming ( tr-mixar5) Fuel Pump Brace ( tr-mixar5) Fuel System Diagnostics Section 6 - Injectors and Fuel Lines - Group 06 Section 7 - Lubricating Oil System - Group 07 Section 8 - Cooling System - Group 08 Section 9 - Drive Units - Group 09 Section 10 - Air Intake System - Group 10 Section 11 - Exhaust System - Group 11 Section 12 - Compressed Air System - Group 12 Section 13 - Electrical Equipment - Group 13 Section 14 - Engine Testing - Group 14 Section 16 - Mounting Adaptations - Group 16 Section 17 - Miscellaneous - Group 17 Section 19 - Electronic Engine Controls - Group 19 Section 20 - Vehicle Braking - Group 20 Section L - Service Literature Section V - Specifications Back Copyright Cummins Inc. All rights reserved
2 Page 1 of Fuel Lift Pump Initial Check Use the following procedure for details on checking the fuel lift pump circuit. Refer to Procedure in Section 19. Use the following procedure for details on measuring the fuel lift pump output pressure. Refer to Procedure in Section 5. Preparatory Steps WARNING Batteries can emit explosive gases. To reduce the possibility of personal injury, always ventilate the compartment before servicing the batteries. To reduce the possibility of arcing, remove the negative (-) battery cable first and attach the negative (-) battery cable last. Disconnect the battery. Refer to the OEM service manual. Disconnect the engine wiring harness from the fuel lift pump. Remove
3 Page 2 of 5 Remove the fuel lines connecting the fuel lift pump to the fuel lift pump support. Discard the sealing washers. Remove the four capscrews from the fuel lift pump brackets. NOTE: The fuel lift pump support must not be removed unless it is damaged, or it is required for the replacement of another component. To remove the fuel lift pump support: Disconnect the OEM fuel supply line. Remove the fuel line p-clips and the fuel line from the fuel pump gear pump to the electronic control module (ECM) cooling plate. Refer to Procedure in Section 6. Remove the two fuel lift pump support mounting capscrews. Remove the fuel line between the fuel lift pump support and the fuel pump gear pump. Refer to Procedure in Section 6. Remove the two fuel lift pump support mounting capscrews.
4 Page 3 of 5 Disassemble Remove the OEM fuel supply fitting. Remove the threaded plug and check valve. Assemble Install the check valve and threaded plug. 176 [130 ft-lb ] Install the OEM fuel supply fitting. 81 [60 ft-lb ] Install CAUTION The fuel lift pump is extremely sensitive to
5 Page 4 of 5 debris. A small amount of debris in the lift pump can cause the lift pump to fail, causing it to need replacement. Only service the lift pump in clean areas and use care not to allow debris into the system. Loosely install the gear pump and the ECM cooling plate fuel supply lines. Install the fuel pump supply line p-clips. NOTE: The ECM cooling plate supply line routes through a cavity in the fuel lift pump support. Install the fuel lift pump support mounting capscrews. 47 [35 ft-lb ] Tighten the fuel pump gear pump fuel supply line. Refer to Procedure in Section 6. Tighten the ECM cooling plate fuel supply line. Refer to Procedure in Section 6. Install the fuel lift pump and brackets. 9 [80 in-lb ]
6 Page 5 of 5 Install the fuel lines connecting the fuel lift pump and fuel lift pump support. 24 [212 in-lb ] Finishing Steps Connect the wiring harness to the fuel lift pump. To verify the lift pump is not leaking, turn the keyswitch to the ON position with the engine off. Run the lift pump for 3 key cycles, and check for leaks. Connect the battery. Refer to the OEM service manual. Operate the engine and check for leaks. Last Modified: 05-Nov-2009 Feedback / Help Copyright Cummins Inc. All rights reserved.
CAUTION Fuel Lift Pump. Initial Check. Resistance Check. https://qsol2.cummins.com/qs2/pubsys2/xml/en/procedures/10/
Page 1 of 16 View Related Topic 005-045 Fuel Lift Pump Initial Check Inspect the engine harness, the lift pump power connector, the lift pump relay power connector and the lift pump relay pins for the
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1 of 16 1/11/2017 1:56 PM Batteries can emit explosive gases. To reduce the possibility of personal injury, always ventilate the compartment before servicing the batteries. To reduce the possibility of
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