MID-SHIFT CONVERSION KIT FOR TR
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2 MID-SHIFT CONVERSION KIT FOR TR KIT CONTENT: CONTROL TURRET ASSEMBLY SHIFT LEVER SUB-ASSEMBLY DUST COVER BOLTS, CONTROL TURRET 1 12F EXPANSION PLUG EXTENSION COVER PLATE OIL DEFLECTOR DISASSEMBLY: 1. Remove for shift turret dust cover bolts. Ref to illustration S1001-A. 2. Remove dust cover. Straighten locking tabs holding shift lever pivot bolts. Remove two shift pivot bolts. Ref to S1002-A. 3 Remove shift lever assembly. Ref to S1003-A. 4. Remove six shift turret housing bolts. Remove shift turret. Ref to S1004-A. 5. Remove four shifting lug inspection cover bolts and star washers. Remove shifting lug inspection cover. Ref to S1005-A. 6. Remove roll pins from shifting lugs. Note - insert magnet into area under shifting lug to catch roll pin when pushed free. Ref to S1006-A. 7. Using a punch, remove roll pin securing the fifth and revers shifting lug to the fifth and reverse shifting rail. Ref to S1007-A. 8. Using a punch, remove the first and second shift lug roll pin. Remove first and second shifting lug. Ref to S1008-A. 9. Rotate shifting selector rail moving selector finger away from the third and fourth shifting lug. Using a punch, remove the third and fourth shifting lug roll pin. Remove the third and fourth shifting lug. Ref to S1009-A. 1
3 2 DISASSEMBLY - CONTINUED 10. Remove selector finger Allen screw. Slide selector finger off the end of shift selector rail and remove shift selector finger. Ref to S1030-A. 11. Remove shift lever socket Allen screw. Hold shift lever socket assembly and slide push shift selector rail out of back of extension housing assembly and remove the shift lever socket. Ref to S1031-A NOTE: The expansion plug will pop out at the time the selector rail is being pushed back. Discard the expansion plug. A new one is included in the conversion kit. 12. Remove the shift lever socket assembly from the extension housing. ASSEMBLY: 13. Install the expansion plug. Apply the RTV onto the expansion plug and drive it back into the extension housing. 14. Install turret cover on extension housing. Use RTV sealant and torque bolt to ft-lb. ref S1004-A. 15. Install the third and fourth shifting lug and secure with roll pin. Make sure that the opening on shifting lug is up. Ref to S1009-A. 16. Install the first and second shifting lug and secure with roll pin. Ref to S1008-A. 17. Install the fifth and reverse shifting lug and secure with roll pin. Ref to S1007-A. 18. Install shift turret. Use RTV Sealant and torque bolts to ft-lb. Install the shift lever assembly. Install the shift lever pivot bolts and locking tab torque bolt to ft-lb. Install dust cover part # NOTE: The referenced drawings may be found in the TR-3550 Transmission installation and service manual. Howerver, some have been modified specifically for this conversion.
4 TREMEC TR-3550 Transmission 3 DISASSEMBLY-TRANSMISSION Remove dust cover. Straighten locking tabs holding shift lever pivot bolts Remove two shift lever pivot bolts.
5 TREMEC TR-3550 Transmission 4 DISASSEMBLY-TRANSMISSION (CONTINUED) Remove shift lever assembly. Remove fur shifting lug inspection cover bolts and star washers. Remove shifting lug inspection cover. Remove six shift turret housing bolts. Remove shift turret. Note: Insert a magnet into area under shifting lugs to catch roll pins when pushed free.
6 TREMEC TR-3550 Transmission 5 DISASSEMBLY-TRANSMISSION (CONTINUED) Using a pin punch, remove roll pin securing the fifth and reverse shifting lug to the fifth and reverse shift rail. Remove fifth and reverse shifting lug and roll pin. Rotate shifting selector rail moving selector finger away from the thrid and furth shifting lug. Using a pin punhc, remove the thrid and fourth shifting lug roll pin. Remove third and fourth shifting lug. Using a pin punch, remove the third and fourth shifting lug.
7 TREMEC TR-3550 Transmission 6 DISASSEMBLY AND ASSEMBLY - SUBASSEMBLIES (CONTINUED) Shift Selector Rail Assembly Remove shift selector finger Allen screw. Slide shift selector finger off end of shift selector rail and remove shift selector finger. Remove shift lever socket assembly Allen screw. Remove shift lever socket assembly from extension housing. Hold shift lever socket assembly and slide shift selector rail out of back of extension housing assembly and shift lever socket assembly. Note that the extension plug will pop out at the time the selector rail is being pushed back. Discard this extension plug. A new one is included in the conversion kit.
8 TREMEC TR-3550 Transmission 7 ASSEMBLY-TRANSMISSION (CONTINUED) Install the expansion plug. Appy the RTV on to the expansion plug and drive it back into the extension housing. Install first and second shifting lug and secure with roll pin. Install inspection cover on the extension housing. Use rtv sealant and torque bolt to ft-lb. Install Fifth and reverse shifting lug. Secure with roll pin. Install third and fourth shifting lug and secure with roll pin.
9 ASSEMBLY - TRANSMISSION TREMEC TR-3550 Transmission 8 Install shifting turret. Use rtv sealant and torque bolt to ft-lb. Install shift lever assembly. Install shift lever pivot bolts and locking tabs; torque pivot bolts ft-lb. Install dust cover.
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