Press Industry Solutions

Transcription

1 Press Industry Solutions Lösungen für die Pressenindustrie プレス インダストリー ソリューション ncko m e lek/kku Soluções para Prensas 锻压工业解决方案 ULLETIN 450 Manufacturers of Premium Pneumatic ontrols since 9

2 Pneumatic Press pplications DUMP LOW DOWN FILL MN - UTO OUNTERLNE DIE USHION TO ROLLING OLSTER UTO UX. OUTLET DIE LMPING UTO MEHNIL DEVIES IR PREP. & LOKOUT FLYWHEEL RKE MIN IR DISTRIUTION LUTH/RKE DOULE VLVE TO LUTH & RKE 0, ROSS ONTROLS. ll Rights Reserved.

3 Table of ontents Main ir Entry Zentrale Lufteinspeisung メインエアーエントリー eq[; gok izos k Entrada Principal de r 主进气口 ir Distribution Luftverteilung エアーディストリビューション gok forj.k Distribuição de r 气流分配 utomatic Systems utomatische Systeme 自動化システム Lopkfyr iz.kkfy;kw Sistemas utomáticos 自动系统 utomation Valves utomatisierungsventile オートメーションバルブ Lopkfyr okyo Válvulas para utomação 自动化阀门 lutch/rake Kupplung/remse クラッチ / ブレーキ Iaktk@ xfrjks/kd Embreagem/Freio 离合器 / 制动器 ccessories Zubehör アクセサリー Lkgk;d midj.k cessórios 辅助配件 autions and Warranty High apacity Filters (pg. 4) High apacity Regulators (pg. 5) L-O-X Valves (pg. 6-7) Standard Size - 3/4 Port (pg. 8) Standard Size 0 - Ports (pg. 9) Economy Size 8 & - / to 3/4 Ports (pg. 0 - ) ounterbalance (pg. 3-4) Die ushion (pg. 5) Die lamping (pg. 5) Flywheel rake Mechanical Devices (pg. 6) Part Ejection DM Double Valves (pg. 7-9) SERPR Double Valves (pg. 0 - ) rossflow Double Valves (pg. ) 5/ rossmirror Double Valves (pg. 3) heck Valves, Silencers, Silencers Kits (pg. 4) all Valves, Gauges, Pressure Switches, Transducers, etc. (pg. 5-6) (pg. 7) 3

4 High-apacity Filters Filter フィルター Nyfu;kW Filtros 过滤器 Ports: 3/4 & Flow to 75 scfm Ports: /4, /, & Flow to 000 scfm FETURES: Inline mounting High-strength polycarbonate plastic filter bowl with steel shatterguard; optional metal bowl with clear nylon sight glass Internal automatic drain; optional manual drain or external automatic drain NPTF port threads; optional SE or SPP threads ISO Symbols Filter Manual Drain utomatic Drain Port* ir Flow owl Model Number* Size scfm (l/s) Material utomatic Drain Manual Drain Depth lb (kg) 3/4 50 (0) Plastic (4) 8.0 (03) 0.8 () 4. (06).44 (.) 3/4 50 (0) Metal (4) 8.3 (0) 0.8 () 4. (06) 3.5 (.48) 75 (30) Plastic (4) 8.0 (03) 0.8 () 4. (06).44 (.) 75 (30) Metal (4) 8.3 (0) 0.8 () 4. (06) 3.5 (.48) /4 700 (330) Metal 5X X (03) 3.3 (337).8 (45) 7.3 (86) 4.3 (6.59) / 770 (363) Metal 5X X (03) 3.3 (337).8 (45) 7.3 (86) 4.3 (6.59) 85 (390) Metal 5X X (03) 3.3 (337).8 (45) 7.3 (86) 4.3 (6.59) With automatic external drain, dimension is increased by 8.0 inches (03 mm), and weight is increased by.56 pounds (.6 kg). Plastic bowls include metal bowl guard. *NPT threads, standard. For SPP threads, add the letter in front of the model number. bar PRESSURE DROP psi scfm 0 50 FLOW l/s 0 5 STNDRD 5-µm ELEMENT Pressure 00 psig (7 bar) 3/ DIFFERENTIL PRESSURE psid psi scfm 0 00 FLO W l/ s µm ELEMENT Pressure 00 psig (7 bar) -/4 Ports -/ Ports Ports STNDRD SPEIFITIONS: mbient/media Temperature: Plastic owl: 40 to 5 F (4 to 5 ). Metal owl: 40 to 75 F (4 to 79 ). ody: luminum. owl capacity : 3/4 &: 6-ounce (480-ml). /4, / & : 3-ounce (3700-ml). owl Drain: Internal automatic drain; optional manual drain or external automatic drain. onsult ROSS for optional internal float drain (on polycarbonate plastic bowl only). owl Ring: luminum. Filter Element: 3/4 &: 5-micron rated. /4, / & : 40-micron-rated; optional 5-micron-rated element. Fluid Media: ompressed air. For automatic drain model: With plastic bowl: 5 to 50 psig ( to 0 bar). With metal bowl: 5 to 00 psig ( to 4 bar). For internal float drain model (/4, / & ): 30 to 00 psig ( to 4 bar). For manual drain model: With plastic bowl: 0 to 50 psig (0 to 0 bar). With metal bowl: 0 to 00 psig (0 to 4 bar). Seals: Nitrile. 4 0, ROSS ONTROLS. ll Rights Reserved.

5 R 00 x kpa psi R 00 x kpa psi 60 High-apacity Regulators Regler レギュレーター jsxqysvjl Reguladores 减压阀 Ports: 3/4,, /4 & / Flow to 800 scfm Ports: /, & 3 Flow to 4000 scfm IN OUT IN OUT 00 ISO Symbol Regulator Port Size / & Port Size 3 Self-Relieving Manual Knob Port Size * ** Depth lb (kg) 3/4, 4.4 () 6. (54).4 (6).8 (7).9 (0.99) /4, / 4.9 (4) 6.4 (6). (54).8 (7).50 (.4) * Dome removal clearance: add 0.63 (6). ** ap removal clearance: add 0.65 (6.5). Less gauge. Regulators Reverse Flow; Piston Type; Knob Port ir Flow Model Number* Model Number* Size scfm (I/s) 0-00 psi 0-50 psi 3/4 500 (36) 5X X (300) 5X00D6003 5X /4 750 (350) 5X X00706 / 800 (380) 5X X00804 *NPT threads, standard. For SPP threads, add the letter in front of the model number. STNDRD SPEIFITIONS (for regulators with flow to 800 scfm): mbient/media Temperature: 40 to 75 F (4 to 79 ). ody: luminum. Fluid Media: ompressed air. Pressure: 300 psig ( bar) maximum. Pressure: Manual: 0 to 00 psig (0 to 7 bar). Remote Pilot: 0 to 00 psig (0 to 4 bar). NOTE: pressure depends on the selection of the pilot regulator. Remote Pilot Port: /4 NPTF. Pressure Gauge: 0 to 00 psig (4 bar); /4 NPT gauge ports front and rear. Seals: Nitrile; optional Viton. Valve: 3/4 to Ports - rass; 3 Port - luminum. ISO Symbol Regulator Self-Relieving Remote Pilot Port Size Depth lb (kg) /, 6.4 (6) 5.0 (7) 3.0 (76).8 (7) 8.94 (4.06) (4) 7.36 (87) 3.74 (95) 8.00 (03).77 (9.88) Less gauge. Regulators Remote Pilot; Piston Type Port ir Flow Model Number* Size scfm (l/s) 0-00 psi / 850 (400) (400) (900) Nitrile Seals (900) 5X0090 Viton Seals *NPT threads, standard. For SPP threads, add the letter in front of the model number. Standard Specifications (for regulators with flow to 4000 scfm): mbient/media Temperature: 40 to 75 F (4 to 79 ). ody and Dome: luminum. Fluid Media: ompressed air. Pressure: 300 psig ( bar) maximum. Pressure: 0 to 00 psig (0 to 4 bar). NOTE: pressure depends on the selection of the pilot regulator. Pilot Ports: /4 NPTF. Pressure Gauge: 0 to 00 psig (4 bar); /4 NPT gauge ports front and rear. Seals: Nitrile; optional Viton. Valve: / to Ports - rass; 3 Port - luminum. Valve ap: luminum. 5

6 Manual L-O-X Valves bsperrventile ロックアウトバルブ Rkkysokyk okyo Válvulas de Fechamento e Exaustão 安全锁定阀 Main ir and uxiliary Pneumatic Lockout/Tagout Port Sizes /4 and 3/8 ROSS manual L-O-X energy isolation valves are generally used as the first valve in a line supplying compressed air to equipment. Each manual L-O-X valve is equipped with a lockout function that immediately exhausts all downstream air into the atmosphere. ir can be shut off by pushing the red L-O-X handle inward; downstream air is simultaneously exhausted through the L-O-X exhaust port. OSH compliance requires that the valve be padlocked in this position to prevent handle from being pulled out inadvertently during maintenance and/or servicing. The ROSS manual L-O-X valve has a large red operating handle for high visibility. When the handle is pulled out, there is full line pressure. short, full inward push of the handle closes off the flow of air, and quickly exhausts the pressure in the downstream line. This action is swift and doesn t require a difficult, slow, or confusing twisting action. The controlling spool of the valve employs seals made of very low-friction material. These seals enable the L-O-X spool to shift smoothly and easily even after being on standby for a long period of time. The exhaust port is threaded for the installation of a silencer or a line for remote exhausting. Two mounting holes are provided to simplify the installation of the L-O-X valve. Port Sizes 3/8 thru /4 Port Size Valve Model vg. v In-Out Exh. Number* to to 3 lb (kg) /4 /4 Y (58) 6.5 (66).0 (6) 0.9 (0.4) 3/8 3/8 Y (58) 6.5 (66).0 (6) 0.9 (0.4) 3/8 3/4 Y (59) 8.8 (5).0 (5).5 (0.7) / 3/4 Y (59) 8.8 (5).0 (5).5 (0.7) 3/4 3/4 Y (59) 8.8 (5).0 (5).5 (0.7 3/4 /4 Y (94) 0.6 (70).3 (57).5 (.) /4 Y (94) 0.6 (70).3 (57).5 (.) /4 /4 Y (94) 0.6 (70).3 (57).5 (.) / Y (09) 4.9 (379) 3.0 (77) 8. (3.6) Y (09) 4.9 (379) 3.0 (77) 8. (3.6) *NPT threads, standard. For SPP threads, insert a D after Y to the model number, e.g., YD5300. Port Sizes / and 0 3 Manual L-O-X valve shown padlocked in closed position. The valve can only be locked in the closed position. Push/pull operation - Push the handle inward to exhaust downstream air (lockable in this position). Pull the handle outward to supply air downstream. For coordinating silencers, see MUFFL-IR Silencers (model numbers , , , and ). NOTE: Model number is female threaded as is the exhaust port in the valve. Therefore, a pipe nipple will be needed in order to attach the muffler to the valve. UTION: These L-O-X valves are rated to 0 bar (300 psig), but the mufflers listed above are rated only to 0 bar (50 psig). These mufflers must not be used for applications with pressures greater than 0 bar (50 psig) or serious injury or damage could occur. L-O-X Sensing Port Series 5 manual L-O-X valves are now provided with /8 NPT sensing ports, enabling installation of a pressure sensing device such as the Pop-Up Indicator or Pressure Switch shown below. Standards suggest a method for verifying the release of energy after lockout. The ROSS Pop-Up Indicator offers 360 visibility and a redundant verification feature. y pushing on the red plunger, the operator can feel the presence of pressure and verify that the indicator is performing its sensing function. The ROSS Pressure Switch offers an electronic pressure sensing option that can be integrated into a safety monitoring system, which confirms energy isolation throughout the circuit. STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure: Port sizes /4 to 3/8: 5 to 45 psig (.0 to 0.0 bar). Port sizes 3/8 to : 5 to 300 psig (.0 to 0 bar). Lock Hole Diameter: Port sizes /4 to 3/8: 0.7 inch (7.06 mm). Port sizes / to : 0.38 inch (9.6 mm). Length of Hole: Port sizes /4 to 3/8: 0.43 inch (0.9 mm). Port sizes / to : 0.75 inch (9. mm). NOTE: Per specifications and regulations, these products are defined as energy isolation devices, NOT S EMERGENY STOP DEVIES. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 6 0, ROSS ONTROLS. ll Rights Reserved.

7 MNUL PILOT SOLENOID PILOT 3 Piloted L-O-X Valves bsperrventile ロックアウトバルブ Rkkysokyk okyo Válvulas de Fechamento e Exaustão 安全锁定阀 Main ir and uxiliary Pneumatic Lockout/Tagout Y3 Operated just like the smaller manual L-O-X valve. The position of the red handle indicates instantaneous full flow pressurizing or exhausting capability. Port Size Valve Model vg. v In-Out Exh. Number* to to 3 lb (kg) / Y (87) 8.6 (8) 6.4 (6) 7.0 (3.) /4 / Y (87) 8.6 (8) 6.4 (6) 7.0 (3.) / / Y (87) 8.6 (8) 6.4 (6) 7.0 (3.) / / Y (3) 0. (59) 6.6 (6) 5.3 (6.9) / Y (3) 0. (59) 6.6 (6) 5.3 (6.9) / / Y (3) 0. (59) 6.6 (6) 5.3 (6.9) 3 / ** (496) 5.3 (643).5 (9) 0 (49.9) *NPT standard. For SPP threads, insert a D after Y to the model number, e.g., YD or a D prefix on 3 L-O-X, e.g., D Y3 Y3 3 Port Size Valve Model vg. v In-Out Exh. Number* to to 3 lb (kg) /4 / Y (8) 8.4 () 6.5 (65) 3.5 (.6) 3/8 / Y (8) 8.4 () 6.5 (65) 3.5 (.6) / / Y (8) 8.4 () 6.5 (65) 3.5 (.6) / Y (8) 9.0 (8) 6.9 (75) 4.3 (.9) 3/4 Y (8) 9.0 (8) 6.9 (75) 4.3 (.9) Y (8) 9.0 (8) 6.9 (75) 4.3 (.9) / Y (06).8 (99) 6.9 (75) 8.0 (3.6) /4 / Y (06).8 (99) 6.9 (75) 8.0 (3.6) / / Y (06).8 (99) 6.9 (75) 8.0 (3.6) / / Y (35) 3.8 (35) 7.3 (84) 7.5 (7.9) / Y (35) 3.8 (35) 7.3 (84) 7.5 (7.9) / / Y (35) 3.8 (35) 7.3 (84) 7.5 (7.9) 3 / ** (496) 5.3 (643) 4.9 (379) 5 (53.0) *NPT threads, standard. For SPP threads, insert a D after Y to the model number, e.g., YD77307 or a D prefix on 3 L-O-X, e.g., D **3 Inch L-O-X Valve for Lockout Top View and Mounting Dimensions - inches (mm) 3.9 (99) 0.0 (54) 3.9 (99) 0.0 (54) 3" NPT 3" NPT 4.6 (37) 4.6 (37) Manual Pilot - Model Solenoid Pilot - Model For coordinating silencers, see MUFFL-IR Silencers (model numbers , , and ). STNDRD SPEIFITIONS (for valves on this page): mbient/media Temperature: Manual Pilot: 40 to 75 F (4 to 80 ). mbient Temperature: Solenoid Pilot: 40 to 0 F (4 to 50 ). Media Temperature: Solenoid Pilot: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure: Manual Pilot: Port sizes to /: 5 to 50 psig (.0 to 0.3 bar). Port sizes / to /: 30 to 50 psig ( to 0.3 bar). Pressure: Solenoid Pilot: Port sizes /4 to /: 5 to 50 psig (.0 to 0.3 bar). Port sizes / to /: 30 to 50 psig (. to 0.3 bar). STNDRD SPEIFITIONS: For 3 inch L-O-X : Pressure: 30 to 50 psig ( to 0 bar). Pilot Pressure: Must be equal to or greater than inlet pressure. Flow Media: Filtered air; 5 micron filter recommended. For model Y mbient/media Temperature: 40 o to 75 o F (4 o to 80 o ). For model Y Solenoids: or D power. Power onsumption: 87 V inrush, 30 V holding on 50 or 60 Hz; 4 watts on D. mbient Temperature: 40 o to 0 o F (4 to 50 o ). Media Temperature: 40 o to 75 o F (4 to 80 o ). 7

8 ir Distribution Luftverteilung エアーディストリビューション gok forj.k Distribuição de r 气流分配 Standard Size Supply headers equipped with an auxiliary outlet 3/4 port Independent exhaust ports on circuit branches ll inlet and outlet ports are 3/4 size dditional /4 port on outlet Modules (of like size) can be stacked to fit application assembly hardware included Main ir Panel pplications Port 3/4 Port 3/4 PD-HR-N- (NPT) PD-HR-- (SPP) Supply header with regulator (84) 8.7 () 3. (8) 4.0 (.9) PD-HR-N- (NPT) PD-HR-- (SPP) Supply header with regulator and check (84) 0. (57) 3. (8) 5.0 (.3) NOTE: This circuit requires a downstream pressure release. PD-HRX-N- (NPT) PD-HRX-- (SPP) Supply header with regulator and L-O-X valve (84) 5.3 (387) 3. (8) 0.0 (4.6) PD-HRX-N- (NPT) PD-HRX-- (SPP) Supply header with regulator, check, and L-O-X valve (84) 5.3 (387) 3. (8) 0.0 (4.6) STNDRD SPEIFITIONS (for valves on this page): mbient Temperature: 40 to 0 F (4 to 50 ). Media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure: 0 to 50 psig (0 to 0.3 bar). 8 0, ROSS ONTROLS. ll Rights Reserved.

9 ir Distribution Luftverteilung エアーディストリビューション gok forj.k Distribuição de r 气流分配 Standard Size 0 ll inlet and exhaust ports are /4 size. s are size dditional /4 port on outlet Supply headers equipped with an auxiliary outlet port ommon exhaust port on circuit branches and headers Modules (of like sizes) can be stacked to fit application assembly hardware included Main ir Panel pplications Port /4 Port PD-HR-N0- (NPT) PD-HR-0- (SPP) Supply header with regulator. Exhaust 8.7 () 3. (33) 3.4 (86) 0.0 (4.6) PD-HR-N0- (NPT) PD-HR-0- (SPP) Supply header with regulator and check. Exhaust 8.7 () 4.4 (365) 3.4 (86).0 (5.0) NOTE: This circuit requires a downstream pressure release. PD-HRX-N0- (NPT) PD-HRX-0- (SPP) Supply header with regulator, and L-O-X valve. Exhaust Exhaust 8.7 () 7.9 (454) 3.4 (86) 3.0 (5.9) PD-HRX-N0- (NPT) PD-HRX-0- (SPP) Supply header with regulator, check, and L-O-X valve. Exhaust Exhaust 8.7 () 8.8 (477) 3.4 (86) 3.0 (5.9) STNDRD SPEIFITIONS (for valves on this page): mbient Temperature: 40 to 0 F (4 to 50 ). Media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure: 0 to 50 psig (0 to 0.3 bar). 9

10 ir Distribution Luftverteilung エアーディストリビューション gok forj.k Distribuição de r 气流分配 Economy Size 8 Supply headers equipped with auxiliary outlet 3/4 NPT or SPP port Gauges shipped loose for field installation Modules can be stacked to fit application - assembly hardware included For circuits with valves and other options, consult ROSS Main ir Panel pplications Port 3/4 Port / MS-H-N8- (NPT) MS-H-8- (SPP) Supply header outlet. 3. (8.).8 (7) 3.8 (96.5) 3.0 (.36) MS-HR-N8- (NPT) MS-HR-8- (SPP) Supply header with regulator. 4. (04) 4.7 (9) 6.7 (70) 4. (.90) MS-HR-N8- (NPT) MS-HR-8- (SPP) Supply header with regulator and check. 4. (04) 4.7 (9) 9.3 (36) 4.67 (.) MS-HRX-N8- (NPT) MS-HRX-8- (SPP) Supply header with regulator and shut-off. 4. (04) 4.7 (9).5 (9) 5.0 (.7) MS-HRX-N8- (NPT) MS-HRX-8- (SPP) Supply header with regulator, check, and shut-off. 4. (04) 4.7 (9).7 (97) 4.75 (.5) STNDRD SPEIFITIONS (for valves on this page): mbient Temperature: 40 to 0 F (4 to 50 ). Media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure: 0 to 50 psig (0 to 0.3 bar). 0 0, ROSS ONTROLS. ll Rights Reserved.

11 ir Distribution Luftverteilung エアーディストリビューション gok forj.k Distribuição de r 气流分配 Economy Size Supply headers equipped with auxiliary outlet 3/4 NPT or SPP port Gauges shipped loose for field installation Modules can be stacked to fit application - assembly hardware included For circuits with valves and other options, consult ROSS Main ir Panel pplications Port 3/4 Port 3/4 MS-H-N- (NPT) MS-H-- (SPP) Supply header outlet. 3. (8.).8 (7) 3.8 (96.5) 3.0 (.36) MS-HR-N- (NPT) MS-HR-- (SPP) Supply header with regulator. 4.6 (7) 7. (03) 7.5 (9) 5.4 (.45) MS-HR-N- (NPT) MS-HR-- (SPP) Supply header with regulator and check. 4.6 (7) 7. (83) 0.4 (64) 5.87 (.66) MS-HRX-N- (NPT) MS-HRX-- (SPP) Supply header with regulator and shut-off. 4.6 (7) 7. (83). (307) 5.97 (.7) MS-HRX-N- (NPT) MS-HRX-- (SPP) Supply header with regulator, check, and shut-off. 4.6 (7) 7. (83).7 (33) 6.08 (.76) STNDRD SPEIFITIONS (for valves on this page): mbient Temperature: 40 to 0 F (4 to 50 ). Media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure: 0 to 50 psig (0 to 0.3 bar).

12 ir Distribution Luftverteilung エアーディストリビューション gok forj.k Distribuição de r 气流分配 Main ir Panel pplications Features: Supply headers equipped with 3/4 auxiliary outlet port on size 8 and Supply header equipped with auxiliary outlet port on size 0 Modules of same basic size can be stacked together to fit any application - assembly hardware included ommon exhaust port on size 0 header blocks More efficient use of space Reduced engineering cost Fast easy installation Reduced procurement Standardization and improved appearance Energy savings HOW TO ORDER (hoose your options (in red) to configure your valve model number.) PD HR N PRODUT SERIES Standard...PD Economy... MS ONFIGURTION Header lock...h* Header + Regulator...HR Header + Regulator + heck...hr Header + Regulator + Lockout... HRX Header + Regulator + heck + Lockout...HRX *Only available on MS Series ir Distribution Stations. SI SIZE 3/4 inlet x / outlet...8* 3/4 inlet x 3/4 outlet... /4 inlet x outlet... 0 *Only available on MS Series. THRED SPP (G)... NPT... N SE... S* *Only available on PD Series air distribution stations. STNDRD SPEIFITIONS (for valves on this page): mbient Temperature: 40 to 0 F (4 to 50 ). Media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure: 0 to 50 psig (0 to 0 bar). 0, ROSS ONTROLS. ll Rights Reserved.

13 ounterbalance for Mechanical Stamping Presses The ROSS counterbalance system integrates modern air valve technology with electrical controls to monitor and maintain appropriate counterbalance pressures. n automatic counterbalance system receives an input value (called the set pressure) for a particular die and then monitors and maintains the counterbalance pressure automatically. In its simplest form, the operator manually inputs this value from a die/pressure table. In more advanced systems, this can be pre-loaded using a die recipe program. The operator inputs a die number during set-up or the system can read the die number automatically, allowing the set value to be retrieved from stored tables. The standard OEM system includes two or more air cylinders attached between the slide and main frame, a pressure control regulator, a check valve, a surge tank, and a manual bleed off valve. The surge tank is used to store air displaced from the cylinders, since it would be cost prohibitive to refill the system with every stroke of the press. The system acts like an adjustable spring. The regulator is used to set the ylinder Surge tank Switch heck pressure for the total weight of the slide plus the die. The press OEM provides a chart for setting the pressure on any given die weight. This setting is the pressure at the full ram up position (top dead center). Surveys show however, that 90% of companies have pressures leed valve Regulator set at maximum plant pressure or psi and never adjust it! Standard ounterbalance System Press position is given in degrees, which represents the position of the crankshaft during the press cycle. 0 degrees is referred to as TD (top dead center) and 80 degrees, where the work is done, is referred to as D (bottom dead center). s the crank moves from TD to D, we are in the downward stroke. s the crank moves from D back to TD, we are in the upward stroke. During the downward stroke, the weight of the slide and die are acted on by gravity, which pulls the slide away from the press drive, opening up small tolerances. When the upper and lower dies meet, the upper die decelerates until all tolerance openings close and the drive begins to push. This creates damaging shock loads throughout the press. fter this initial shock loading, the die is driven through the work and then immediately reversed to pull the die back up. efore the die can move upward, all of the tolerances are re-opened, sending additional shock loads into the system. Properly set counterbalance pressures will close these tolerances to eliminate shock loading. The adverse effects of an underbalanced condition include heavy shock loads, increased operating costs (due to the heavier motor loads required to lift the slide), lower parts rates and higher scrap costs, loss of ram parallelism and excessive wear to the drive, dies, gibs and cylinder packings. While an underbalanced condition is most undesirable, too much pressure in the system also has its drawbacks. n overbalanced condition consumes a great deal of flywheel energy, can reduce tonnage to the part and even result in the slide becoming stuck on bottom if there is not sufficient energy to overcome die separation, slide reversal and loading forces. The effects of an overbalanced condition include damage to shut height equipment, tripping of motor overloads, higher air consumption, excessive clutch and brake wear, inconsistent die velocity, inaccurate starting or stopping and higher maintenance costs. So, what is wrong with the equipment that came on the press? Nothing but it is a system with a number of minimal performance characteristics. If the system leaks, it is desirable to correct the pressure as quickly as possible and to maintain set pressures. The standard OEM system does not do this. The recovery time to increase pressure is long, due to the regulator effect, and has no way of decreasing pressure, should it be necessary. The ROSS automatic system takes pressure snap-shots (via a transducer mounted on the counterbalance tank) at a pre-determined window (TD), where set pressure values can be compared to actual pressure in the system. Depending upon requirements, the automatic Upper Die Upper Die counterbalance units can fill or exhaust to accurately maintain the set pressure. High flow poppet valves controlling large volumes of air offer Lower Die Lower Die maximum adjustment speeds during production as well as during die changes. Each unit has built-in check valves and a manual regulation circuit, should the automatic system require service. Lockout valves are Shock at die strike without counterbalances standard for required cylinder maintenance. Improper ounterbalance settings affect just about every area of press performance. Installing an automatic counterbalance system can improve performance, minimize wear, reduce strain on the press, reduce operating costs and enhance safety. 3

14 utomatic ounterbalance Gewichtsausgleich カウンターバランス cjkcj Hkkj ompensador 平衡力 Z (0 volts ) W (4 volts D) Economy / fill-dump. 4. (07) 7.5 (9) 5.7 (45) 6.0 (.8) * For SPP threads add D prefix to the model number, e.g., D390008W. PFD-MPRX-N--Z (0 volts ) PFD-MPRX-N--W (4 volts D) 3/4 fill-dump with auto-manual select and parallel manual circuit. DUMP LOWDOWN 7. (8) 0.0 (54).7 (98) 0.0 (9.) FILL MN-UTO * For SPP threads change N to in the model number, e.g., PFD-MPRX---Z. PFD-MSRX-N6--Z (0 volts ) PFD-MSRX-N6--W (4 volts D) fill-dump with auto-manual select and parallel manual circuit. DUMP LOWDOWN 8.3 () 5.4 (39). (308) 45.0 (0.5) * For SPP threads change N to in the model number, e.g., PFD-MSRX-6--Z. FILL MN- UTO PFD-MSRX-N6--Z (0 volts ) PFD-MSRX-N6--W (4 volts D) fill-dump with auto-manual select and parallel remote manual adjustment circuit. 8.3 () 5.4 (39). (308) 45.0 (0.5) * For SPP threads change N to in the model number, e.g., PFD-MSRX-6--Z. DUMP FILL MN- UTO LOWDOWN Remote Pilot PFD-MSRX-N0--Z (0 volts ) PFD-MSRX-N0--W (4 volts D) /4 fill-dump with auto-select and parallel manual circuit. DUMP LOWDOWN 0.4 (64) 6.5 (673) 9. (488) 87.0 (39.5) * For SPP threads change N to in the model number, e.g., PFD-MSRX-0--Z. FILL MN- UTO STNDRD SPEIFITIONS (for valves on this page): mbient Temperature: 40 to 0 F (4 to 50 ). Media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure: 30 to 50 psig ( to 0 bar). utomatic Pressure ontrol pplications Interfaces with controls to monitor/maintain correct counterbalance pressure 3/4 units furnished with DIN electrical connections & /4 units furnished with rad Harrison connectors 4 0, ROSS ONTROLS. ll Rights Reserved.

15 Die ushion Module Ziehkissendämpfung ダイクッション MkbZ xíh lmofada 模具缓冲器 Size 0 utterfly control valve included Slow raise cushion circuit included vailable mounted on a plate and pre-wired Furnished with rad Harrison connectors Port /4 Port /4 PFD-USMRR-N0--Z (0 volts ) PFD-USMRR-N0--W (4 volts D) -/4 fill-dump solenoid circuit, butterfly operator valve and remote low-down. DUMP UTTERFLY VLVE.9 (303) 3.5 (597). (536) 64.0 (74.7) FILL * For SPP threads change N to in the model number, e.g., PFD-USMSRR-0--Z. Kit includes electrical junction box, twenty terminals, transducer (with integral pressure switch/digital gauge), four solenoid cords with cord grips, and 5-meter transducer cord with connector. Shown with mounting plate and pre-wired. (Option P PFD-USMRR-PN0--Z) ccessory Kit (PFD-KIT): Transducer and electrical box available separately see page 6. Note: When ordering with option P (pre-mounted and pre-wired), order transducer and 5-meter cord separately. See page 6. Die lamping Ziehkissenspanner ダイクランプ MkbZ idm+ Grampo 模具夹具 Size Ports 3/4 Includes electrical cords with cord grips Valves are built to the NSI mounting standard (ISO 5599/II valves also available onsult ROSS) Mounted on a plate and pre-wired Single Solenoid PD--PN6--Z (0 volts ) PD--PN6--W (4 volts D) Double Solenoid PD--PN6--Z (0 volts ) PD--PN6--W (4 volts D) 3/4 5/ SE valve with pressure switch. Mounted on a steel plate, pre-piped and pre-wired to a NEM junction box. PD--PN6--Z/W PD--PN6--Z/W Model Number* PD--PN6--Z 6.8 (7) 6.0 (38) 5.0 (407) 5.0 (.4) PD--PN6--Z 8. (07) 6.0 (38) 5.0 (407) 5.0 (.4) *Specify voltage and hertz when ordering. For SPP threads change N to in the model number, e.g., PD--P6--Z. 5

16 Mechanical Devices/Inline Poppet Valves Mechanische Geräte 機械的機構 ;kaf=dh midj.k Dispositivos Mecânicos 机械装置 Flywheel rake, olster and Part Ejection pplications / Valves Normally losed (N) 0 Normally Open (NO) Port Valve Model Number* vg. V Size N NO N NO lb (kg) / (9) 3. (79) 6.9 (75).5 (.) 3/ (9) 3. (79) 6.9 (75).5 (.) / (9) 3. (79) 6.9 (75).5 (.) / (6) 3. (79) 7.6 (93) 3.3 (.5) 3/ (6) 3. (79) 7.6 (93) 3.3 (.5) (6) 3. (79) 7.6 (93) 3.3 (.5) (69) 4. (04) 0.4 (65) 7.0 (3.) / (69) 4. (04) 0.4 (65) 7.0 (3.) / (69) 4. (04) 0.4 (65) 7.0 (3.) / (9) 5. (3).8 (300) 5.5 (6.9) (9) 5. (3).8 (300) 5.5 (6.9) / (9) 5. (3).8 (300) 5.5 (6.9) *NPT standard. For SPP threads, add a D prefix to the model number, e.g., D7700. For 0 volts add Z suffix to the model number, for 4 volts D add W suffix to the model number. 3/ Valves 3 Normally losed (N) 0 3 Normally Open (NO) Port Sizes Valve Model Number* vg. V In-Out Exh. N NO N NO lb (kg) /4 / (9) 3. (79) 7. (8).5 (.) 3/8 / (9) 3. (79) 7. (8).5 (.) / / (9) 3. (79) 7. (8).5 (.) / (6) 3.6 (9) 7.9 (0) 3.3 (.5) 3/ (6) 3.6 (9) 7.9 (0) 3.3 (.5) (6) 3.6 (9) 7.9 (0) 3.3 (.5) / (69) 4.9 (3) 0.4 (65) 7.0 (3.) /4 / (69) 4.9 (3) 0.4 (65) 7.0 (3.) / / (69) 4.9 (3) 0.4 (65) 7.0 (3.) / / (9) 6.4 (6).4 (33) 6.5 (7.4) / (9) 6.4 (6).4 (33) 6.5 (7.4) / / (9) 6.4 (6).4 (33) 6.5 (7.4) *NPT standard. For SPP threads, add a D prefix to the model number, e.g., D For 0 volts add Z suffix to the model number, for 4 volts D add W suffix to the model number. 4/ Valves Port Sizes Valve Model vg. In-Out Exh. Number* V lb (kg) /4 / (00) 3.9 (97) 7. (8) 3.0 (.4) 3/8 / (00) 3.9 (97) 7. (8) 3.0 (.4) / / (00) 3.9 (97) 7. (8) 3.0 (.4) / (8) 5.3 (35) 9.0 (8) 5.3 (.4) 3/ (8) 5.3 (35) 9.0 (8) 5.3 (.4) (8) 5.3 (35) 9.0 (8) 5.3 (.4) / (66) 8.3 () 0.7 (7).3 (5.) /4 / (66) 8.3 () 0.7 (7).3 (5.) / / (66) 8.3 () 0.7 (7).3 (5.) *NPT standard. For SPP threads, add a D prefix to the model number, e.g., D For 0 volts add Z suffix to the model number, for 4 volts D add W suffix to the model number. STNDRD SPEIFITIONS (for valves on this page): Solenoids: or D power. Standard Voltages: 0 volts, 4 volts D. Power onsumption: 87 V inrush, 30 V holding on 50 or 60 Hz; 4 watts on D. mbient Temperature: 40 to 0 F (4 to 50 ). Media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure: /4 to / Port Sizes: 5 to 50 psig ( to 0 bar); / to / Port Sizes: 30 to 50 psig ( to 0 bar). Pilot Pressure: When external supply is used, pressure must be equal to or greater than inlet pressure. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 6 0, ROSS ONTROLS. ll Rights Reserved.

17 DM Series D Double Valves for lutch/rake Kupplung/remse クラッチ / ブレーキ Iaktk@ xfrjks/kd Embreagem/Freio 离合器 / 制动器 Double Valves with Dynamic Monitoring & omplete Memory Self Monitored - lutch/rake ontrol US Size Size 8 Size 30 Simplified Schematic Size, 4, 8, and 30 Dynamic Monitoring With omplete Memory: Memory, monitoring, and air flow control functions are simply integrated into two identical valve elements. Valves lock-out due to asynchronous movement of valve elements during actuation or de-actuation, resulting in a residual outlet pressure of less than % of supply. Overt action is required for reset cannot be reset by removing and re-applying supply pressure. Reset can only be accomplished by remote air signal or by optional integrated electrical (solenoid) reset. asic 3/ Normally losed Valve Function: Dirt tolerant, wear compensating poppet design for quick response and high flow capacity. Teflon back-up rings on pistons to enhance valve endurance operates with or without inline lubrication. Status Indicator (Optional): Includes a pressure switch with both normally open and normally closed contacts to provide status feedback to the press control system indicating whether the valve is in the lockout or ready-to-run condition. The Status Indicator can be ordered installed or purchased separately and added to any DM base. Silencers: ll models include high flow, clog resistant silencers. Mounting: ase mounted with SPP or NPT pipe threads. and outlet ports on both sides provide for flexible piping (plugs for unused ports included). aptive valve-to-base mounting screws. Size and 30 Intermediate Pilots: Increase pilot air flow for fast valve response, make it possible to use the same size solenoids as valve sizes, 4 & 8, thereby reducing electrical power requirements for these larger valves. STNDRD SPEIFITIONS (for DM Series D double valves): Pilot Solenoids: ccording to VDE Enclosure rating according to DIN 40050, IE 6059 IP65. Two solenoids, rated for continuous duty (additional solenoid on optional reset). Standard Voltages: 0 volts, 50/60 Hz; 0** volts, 50/60 Hz; 4 volts D. For other voltages, consult ROSS. ** 0 volts not available in the U.S. (OSH regulations limit press control voltage to no more than 0 volts. Specify voltage and frequency on order. Power onsumption (each solenoid): Size, 4,, 30: For primary and reset solenoids: 6.0 watts on D; 5.8 V inrush and 0.4 V holding on. Size 8: Primary solenoids: 5 watts on D; 36 V inrush and 4.6 V holding on. Reset solenoid: 6.0 watts on D; 5.8 V inrush and 0.4 V holding on. Electrical connection: Size, 4, 8,, 30: DIN 43650, Form. Order connectors separately. mbient Temperature: 5 to 0 F (-0 to 50 ). Media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered, lubricated or unlubricated (mineral oils according to DIN 559, viscosity classes 3-46); 5 micron recommended. Pressure: Size : 45 to 50 psig (3 to 0 bar). Size 4, 8,, 30: 30 to 0 psig ( to 8 bar). Reset Pressure: For remote reset option equal to inlet pressure. Pressure Switch (Status Indicator) Rating: ontacts - 5 amps at 50 volts, or 5 amps at 30 volts D. Monitoring: Dynamically, cyclically, internally during each actuating and de-actuating movement. Monitoring function has memory and requires an overt act to reset unit after lockout. Mounting orientation: Preferably horizontally (valve on top of base) or vertically (with pilot solenoids on top). Valve Weight: Valve and base assembly with status indicator and solenoid reset. Size : 5.0 lb (.3 kg). Size 4: 6.0 lb (.8 kg). Size 8: 9. lb (4. kg). Size : 5.5 lb (7. kg). Size 30: 3.6 lb (4.8 kg). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 7

18 PRODUT DM Series D Double Valves for lutch/rake THRED SPP... D NPT... N N/ (no base)... X REVISION LEVEL Kupplung/remse クラッチ / ブレーキ Iaktk@ xfrjks/kd Embreagem/Freio 离合器 / 制动器 HOW TO ORDER (hoose your options (in red) to configure your valve model number.) DMD D 4 STTUS INDITOR...YES X... NO RESET TYPE... REMOTE... SOLENOID 4...MNUL SI SIZE SE PORT SIZE Size /4 inlet /4 outlet...0 3/8 inlet 3/8 outlet... Size 4 / inlet / outlet... / inlet 3/4 outlet...3 Size 8 3/4 inlet 3/4 outlet...4 inlet outlet...5 Size inlet outlet...6 inlet / outlet...7 Size 30 / inlet outlet...8 Valve only (less base)... X Note: DIN electrical connectors must be ordered separately. VOLTGE... 4 volts D... 0 volts, 50/60 Hz **... 0 volts, 50/60 Hz ** 0 V not available in the U.S. (OSH regulations limit press control voltage to no more than 0 volts ). SE MODEL NUMERS and SE SPEIFI INFORMTION Port Size ase Status Weight Model Number* Indicator lb (kg) /4 /4 879 No.7 (0.8) /4 / Yes. (.0) 3/8 3/ No.7 (0.8) 3/8 3/ Yes. (.0) / / 6979 No.7 (0.8) / / 6989 Yes.3 (.) / 3/ No.7 (0.8) / 3/ Yes.3 (.) 3/4 3/4 709 No 3.6 (.6) 3/4 3/4 709 Yes 4. (.9) 7039 No 3.6 (.6) 7049 Yes 4. (.9) 7059 No 6. (.8) 7069 Yes 6.8 (3.) / 7079 No 6. (.8) / 7089 Yes 6.8 (3.) / 7099 No.0 (5.4) / 709 Yes.6 (5.7) *NPT port threads. For SPP threads add a D prefix to the model number, e.g., D7009. SIZE DIMENSIONS inches (mm) 4.79 (.6) 4.50 (4.3) View X (ase mounting hole pattern) Valve envelope (ased in overall hole dimnsions at left.) 0. (5.6) (4 places).37 (88.79) With Status Indicator & Solenoid Reset.9 (30.) 0.8 (0.9) 9.99 (53.8) With Status Indicator 7.73 (96.4).99 (75.9).99 (75.9) 4.00 (0.6) 4.00 (0.6) verage V : to :.7 to 3: (6.).37 (34.9) 4.00 (0.6).04 (5.9) 0.5 (6.4).04 (5.9) 0.64 (6.3) with Solenoid Reset 0.5 (6.4) 8 0, ROSS ONTROLS. ll Rights Reserved.

19 DM Series D Double Valves for lutch/rake Kupplung/remse クラッチ / ブレーキ Iaktk@ xfrjks/kd Embreagem/Freio 离合器 / 制动器 SIZE (76) 5.8 (34.) DIMENSIONS inches (mm) View X (ase mounting hole pattern) Valve envelope (ased on overall dimensions at left.) 0.97 (4.6) 9.44 (39.8) 3.68 (93.47) 4.34 (0.).3 (33.5).4 (3.5).5 (9.60) with Pressure Switch 0.6 (4.06) 4.00 (0.6) verage V : to :.80 to 3: 6.70 X.74 (69.6) 0.65 (6.6) SIZE (.74) 5.94 (50.88) View X (ase mounting hole pattern) Valve envelope (ased on overall dimensions at left.) 4.60 (6.84).5 (9.) 3.33 (338.58) with Pressure Switch 0.6 (4.06) verage V : to : 4.63 to 3: (50.04).83 (46.48) x.06 (306.3) 0.34 (8.64) (4 places) 6.3 (58.4) 4.8 (08.7).68 (68.) 0.86 (.9) SIZE.8 (86.49) 7.96 (0.80 View X (ase mounting hole pattern) Valve envelope (ased on overall dimensions at left.) 5.86 (48.84) verage V : to : 8.86 to 3: (4.4).36 (59.94).08 (5.83) X 3.9 (337.56) with Pressure Switch.7 (86.6) 7.47 (89.74) 0.43 (0.67) (4 places) 0.57 (4.48) 4.7 (9.89).6 (40.9).59 (40.4) SIZE ) 9.34 (37.4) View X (ase mounting hole pattern) Valve envelope (ased on overall dimensions at left.) 8.46 (4.88).95 (49.53) 4.5 (36.98) 0.50 (.7) (4 places) verage V : to : 0. to 3: (84.84).56 (65.0) X 6.6 (40.46) with Pressure Switch.6 (9.46) 6.4 (55.96) 9.73 (47.4).4 (6.5).73 (44) 9

20 SERPR L-G Double Valves for lutch/rake Kupplung/remse クラッチ/ブレーキ xfrjks/kd Embreagem/Freio 离合器/制动器 Self Monitored - lutch/rake ontrol Y Size 4 Y OIL OIL Signal Signal L (Lockout Indicator) Monitor Reset Manual Remote Manual Remote Manual Remote 3 Manual Reset Valve Port Size Size 4 3/8 4 3/8 4 / 4 / 4 3/4 4 3/4 YD Y YE Valve Model Number* verage V Dimensions inches (mm) Right Left In-Out Out-Exh. 3573D D (88) 6.3 (60) 7.4 (88) 3573D D (88) 6.3 (60) 7.4 (88) 3573D4 3573D (88) 6.3 (60) 7.4 (88) 3573D4 3573D (88) 6.3 (60) 7.4 (88) 3573D5 3573D (88) 6.3 (60) 7.4 (88) 3573D5 3573D (88) 6.3 (60) 7.4 (88) Weight lb (kg) 8.3 (3.7) 8.3 (3.7) 8.3 (3.7) 8.3 (3.7) 8.3 (3.7) 8.3 (3.7) *NPT standard. For SPP threads, add a D prefix to the model number, e.g., D3573D39. For 0 volts add Z suffix to the model number, for 4 volts D add W suffix to the model number, e.g., 3573D39Z, 3573D39W. Lockout Indicator Sizes 8,, 30 3 Solenoid Solenoid Y 3 4 Valve Size * 30* Port Size / 3/4 3/4 /4 /4 / Y Z (Pneumatic Reset Port) Valve Model Number* verage V Dimensions inches (mm) Weight w/ Overrides w/o Overrides In-Out Out-Exh. lb (kg) (6) 7. (80).3 (3) 5.3 (6.9) (6) 7. (80).3 (3) 9.0 (8.6) (8) 8.5 (6) 3.4 (340) 9.0 (8.6) (6) 7. (80).3 (3) 5.3 (6.9) (8) 8.5 (6) 3.4 (340) 9.0 (8.6) (8) 8.5 (6) 3.8 (35) 9.0 (8.6) (34). (8) 7.7 (450) 37.5 (6.9) (34). (8) 7.7 (450) 37.5 (6.9) *NPT standard. For SPP threads, add a D prefix to the model number, e.g., D inch port size available on size 30 valves. Order part number 999H77 flange kit separately. For 0 volts add Z suffix to the model number, for 4 volts D add W suffix to the model number, e.g., Z, W. STNDRD SPEIFITIONS (for valves on this page): Pilot Solenoids: Two, rated for continuous duty. Standard Voltages: 00-0 volts, 50Hz; 00-0 volts, 60 Hz; 4 volts D, 0 volts D. Other voltages available, consult ROSS. Power onsumption: Size 4: Each solenoid, 30 V inrush, 6 V holding on 50 or 60 Hz; watts on D. Sizes 8,,30: Each solenoid, 87 V inrush, 30 V holding on 50 or 60 Hz; 4 watts on D. Electrical onnections: Size 4 uses Form DIN connectors at solenoids. Size 8, and 30 has built-in terminal strip. mbient Temperature: 40 to 0 F (4 to 50 ). Media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure: Size 4: 30 to 00 psig ( to 7 bar). Sizes 8,,30: 30 to 5 psig ( to 8.5 bar). L-G Reset Pressure: Size 4: Remote pneumatic reset models require a pressure of at least 30 psig ( bar). Manual reset models use internal valve pressure. Sizes 8,,30: 60 psig (4 bar) minimum. Port: Models are available with the inlet port on either the right or the left side of the valve body (size 4 only). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0 0, ROSS ONTROLS. ll Rights Reserved.

21 SERPR E-P Double Valves for lutch/rake Kupplung/remse クラッチ / ブレーキ Iaktk@ xfrjks/kd Embreagem/Freio 离合器 / 制动器 Sizes 8 to 30 Self Monitored - lutch/rake ontrol SOL INPUT OM. SOL INPUT RESET SOL RESET SOL SOL INPUT OM. RESET SOL RESET SOL a b a b c c Dual Input Wiring Diagram Single Input Wiring Diagram During lock-out: Terminals 3 and 7 are connected which allows a panel light, bell, or other electrical device to be wired to terminal 7 and serve as a lockout indicator. Single Input Signal and Dual Input Signal models are available in the E-P series of double valves. oth models can be equipped with, or without, manual overrides. Single input valves require only one main solenoid signal wired into the terminal strip of the E-P monitored double valve. The main solenoid signal is wired into terminal and internally jumpered to the second main solenoid. ommons are wired into terminal 3. This allows both solenoids to be energized and de-energized simultaneously for proper valve operation. Dual Input valves require two solenoid signals wired independently into the terminal strip of the E-P monitored double valve. One main solenoid signal is wired into terminal and the second main solenoid signal is wired into terminal 5. ommons are wired into terminal 3. oth solenoid signals must arrive simultaneously for proper valve operation. Valve Model Number* Valve Port Single Signal Input Dual Signal Input vg. V Size Size w/ Overrides w/o Overrides w/ Overrides w/o Overrides In-Out Out-Exh lb (kg) 8 / (6) 7. (84).4 (88).8 (5.3) 8 3/ (6) 7. (84).4 (88).8 (5.3) 3/ (9) 8.6 (9).0 (303) 5.5 (7.0) (6) 7. (84).4 (88).8 (5.3) (9) 8.6 (9).0 (303) 5.5 (7.0) / (8) 8.5 (6).8 (34) 5.5 (7.0) 30 / (34). (8) 7.3 (440) 35.0 (5.8) 30 / (34). (8) 7.3 (440) 35.0 (5.8) *NPT standard. For SPP threads, add a D prefix to the model number, e.g., D inch port size available on size 30 valves. Order part number 999H77 flange kit separately. **For 0 volts add Z suffix to the model number, for 4 volts D add W suffix to the model number, e.g., Z, W. STNDRD SPEIFITIONS (for valves on this page): Pilot Solenoids: Two, rated for continuous duty. Standard Voltages: 00-0 volts, 50Hz; 00-0 volts, 60 Hz; 4 volts D, 0 volts D. Other voltages available, consult ROSS. Power onsumption: Each solenoid, 87 V inrush, 30 V holding on 50 or 60 Hz; 4 watts on D. E-P Reset Solenoid: Rated for intermittent duty. Voltages: 4-48 or 00-0 volts or D (for E-P only). mbient Temperature: 40 to 0 F (4 to 50 ). Media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure Range: 30 to 5 psig ( to 8.5 bar). IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover.

22 Size & rossflow TM Double Valves* Kupplung/remse クラッチ / ブレーキ Iaktk@ xfrjks/kd Embreagem/Freio 离合器 / 制动器 External Monitoring - lutch/rake ontrol * Non-monitored rossflow TM Size rossflow TM Size Valve ssembly vg. Response onstants Valve Model vg. V Pressure Press. Switch Port Sizes Dimensions inches (mm) F Weight Size Number* - -3 Switches** Provision & 3 M In-Out Out-Exh. lb (kg) None Yes /4 /4.7 (69) 3.3 (84) 5.0 (7) (95) None No /4 3/8.7 (69) 3.3 (84) 5.0 (7) (95) Two Yes /4 /4.7 (69) 3.3 (84) 7.5 (9) (.4) Two Yes 3/8 3/8.7 (69) 3.3 (84) 7.6 (95) (.3) None Yes 3/8 3/8.7 (69) 3.3 (84) 5. (30) (.4) None No / / 3.4 (86) 3. (8) 6.3 (60) (.95) None Yes / / 3.4 (86) 3. (8) 6.5 (65) (.95) None No / 3/4 3.4 (86) 3. (8) 6.5 (65) (.95) Two Yes / / 3.4 (86) 3. (8) 9.0 (9) (.8) None No 3/4 3/4 3.4 (86) 3. (8) 6.5 (65) (.3) Two Yes 3/4 3/4 3.4 (86) 3. (8) 9.0 (65) (.36) None Yes 3/4 3/4 3.4 (86) 3. (8) 6.5 (65) (.3) None Yes / 3/4 3.4 (86) 3. (8) 9.0 (65) (.95) * Model number includes base. For SPP threads, order with a D prefix. For JIS threads, order with a J prefix. Valve and base can be ordered separately; consult ROSS. ** Only valves with pressure switches should be used to control clutch/brake mechanisms on press machinery. The pressure switches must be used in conjunction with a monitoring device to assist with OSH compliance (Ref. 90.7). Solenoid Solenoid Valve Response Time The constants below, designated M and F, can be used to determine the amount of time required to fill or exhaust a volume of any size using the following formula: Vlv. Resp. Time (msec)= M + F *V M= avg. time for parts movement F= msec. per cubic inch of volume V= volume in cubic inches *Pressure Switches & Monitoring: Valves without pressure switches must not be used to control clutch/brake mechanisms on press machinery. Valves with pressure switches must be used in conjunction with an external monitoring device to assist with OSH compliance (Ref. 90.7). The valves on this page do not have a built-in monitor, and must only be used in conjunction with an external monitoring system. Such monitoring system must be capable of inhibiting the operation of the valve in the event of a failure within the valve. 3 SW 4 OIL Signal 4 SW OIL Signal To customer s external monitor STNDRD SPEIFITIONS (for valves on this page): Pilot Solenoids: Two, rated for continuous duty. Standard Voltages: 00-0 volts, 50Hz; 00-0 volts, 60 Hz; 4 volts D, 0 volts D. Other voltages available, consult ROSS. Power onsumption: Size : Each solenoid, V maximum inrush, 9.8 V maximum holding on 50 or 60 Hz; 7.5 watts nominal on D. Size : Each solenoid, 8.5 V maximum inrush, 8.5 V maximum holding on 50 or 60 Hz; 6 watts maximum on D. Electrical onnections: Uses two cord-grip connectors at solenoids (order separately). Size : DIN Form connector P/N 66K77. Size : Din Form connector P/N 937K87. mbient Temperature: 40 to 0 F (4 to 50 ). Media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. Pressure: 40 to 00 psig (.8 to 7 bar). UTION: If the system must be reset, electrical signals to both solenoids must be removed to prevent the machine from immediately recycling and producing a potentially hazardous condition. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 0, ROSS ONTROLS. ll Rights Reserved.

23 5/ rossmirror Double Valves 5/ rossmirror Solenoid Pilot ontrolled double valve with pressure switch 5/ rossmirror Sizes & 4 are G ertified ISO 3849-:006 ategory 4 PL e applications 5/ rossmirror Pressured ontrolled double valve without pressure switch Model* Port Sizes V Pressure Replacements Model No.* Number, 3, 4, Switch** lb (kg) Valve No. ase No. Size Solenoid Pilot ontrolled / 3/ Without. (8) 4. (04) 3. (8) 7.6 (3.4) / 3/ With. (8) 6.7 (70) 3. (8) 8.4 (3.8) Size Pressure ontrolled / 3/ Without 0.9 (77) 4. (04) 3. (8) 7.6 (3.4) / 3/ With 0.9 (77) 6.7 (70) 3. (8) 8.4 (3.8) * Model number includes base supplied with NPT threads. For SPP threads, order model or base with a D prefix, e.g. D , D9969. **For 0 volts add Z suffix to the model number, for 4 volts D add W suffix to the model number, e.g., Z, W. Size 4 Solenoid Pilot ontrolled /4 / Without. (307) 4.3 (09) 4. (04) 0. (4.6) /4 / With. (307) 6.9 (75) 4. (04). (5.) /4 3/ Without. (307) 4.3 (09) 4. (04) 0. (4.6) /4 3/ With. (307) 6.9 (75) 4. (04). (5.) Size 4 Pressure ontrolled /4 / Without. (307) 4.3 (09) 4. (04) 0.6 (4.6) /4 / With. (307) 6.9 (75) 4. (04).6 (5.) /4 3/ Without. (307) 4.3 (09) 4. (04) 0.6 (4.6) /4 3/ With. (307) 6.9 (75) 4. (04).6 (5.) * Model number includes base supplied with NPT threads. For SPP threads, order model or base with a D prefix, e.g., D , D0499. **For 0 volts add Z suffix to the model number, for 4 volts D add W suffix to the model number, e.g., Z, W. Size 4 SE Solenoid Pilot ontrolled S77764H0 SE SE Without. (307) 4.3 (09) 4. (04) 0. (4.6) G9 S77764H SE SE With. (307) 6.9 (75) 4. (04). (5.) G9 Size 4 SE Pressure ontrolled S77864H0 SE SE Without. (307) 4.3 (09) 4. (04) 0.6 (4.6) G9 S77864H SE SE With. (307) 6.9 (75) 4. (04).6 (5.) G9 * Model number includes base. **For 0 volts add Z suffix to the model number, for 4 volts D add W suffix to the model number, e.g., S77764HZ, W. Pressure Switches: Pressure switch provides a signal when valve is in a faulted position. This valve is not designed for controlling clutch/brake mechanisms on mechanical power presses. STNDRD SPEIFITIONS (for valves on this page): Solenoid Pilot ontrolled: Pilot Solenoids: Rated for continuous duty. Standard Voltages: 00-0 volts, 50Hz; 00-0 volts, 60 Hz; 4 volts D, 0 volts D. Other voltages available, consult ROSS. Power onsumption: Each solenoid, 8 V inrush, 4 V holding on 50 or 60 Hz; 6 watts on D. Electrical onnections: Uses cord-grip connectors at solenoids. Order connectors separately (see page 5). Pressure: 40 to 50 psig (.5 to 0 bar). Pressure ontrolled: Pressure: 40 to 00 psig (.5 to 7 bar). Pilot Pressure: Must be equal or greater than inlet pressure, but should not exceed maximum inlet pressure. Pressure Switch Rating: Max urrent 4, Max 50 volts. Max urrent 50 m, Max 4 volts D. Pressure Switch: Pressure Switch signal indicates when the input signals or parts movement is asynchronous. ommon Specifications: mbient Temperature: 40 to 0 F (4 to 50 ). Media Temperature: 40 to 75 F (4 to 80 ). Flow Media: Filtered air; 5 micron recommended. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 3

24 Zubehör アクセサリー Lkgk;d midj.k cessórios 辅助配件 Series 9 heck Valves X Y STNDRD SPEIFITIONS: For valves on this page. mbient/media Temperature: 40 to 75 F (4 to 80 ). MUFFL-IR Silencers Z MUFFL-IR Silencer male threads illustrated Male Pipe Threads For ports /8 through /4 Female Pipe Threads For ports /4 through / ccessories ROSS check valves are self-actuating and designed to provide free air flow in one direction, and to be closed to flow in the opposite direction. Valve Port Valve Model vg. Type Size Number* V lb (kg) X /8 968D (67). (9).0 (5) 0.5 (0.) /4 968D (67). (9).0 (5) 0.5 (0.) /4 968D (7).6 (40).4 (35) 0.5 (0.) Y 3/8 968D (7).6 (40).4 (35) 0.5 (0.) / 968D (94).5 (40).4 (35) 0.5 (0.) / () 3. (8).8 (46) 0.9 (0.4) 3/ () 3. (8).8 (46) 0.9 (0.4) () 3. (8).8 (46) 0.9 (0.4) (37) 4.3 (09).3 (58).0 (0.9) Z* / (37) 4.3 (09).3 (58).0 (0.9) / (37) 4.3 (09).3 (58).0 (0.9) / (9) 5.7 (45) 3.5 (89) 4.7 (.) (9) 5.7 (45) 3.5 (89) 4.7 (.) / (9) 5.7 (45) 3.5 (89) 4.7 (.) *NPT port threads. For SPP threads add a D prefix to the model number, e.g., D968D005. Flow Media: Filtered air; 5 micron recommended. Pressure: 5 to 50 psig (0.3 to 0 bar). Signal Pressure: Must be equal to or greater than inlet. ROSS MUFFL-IR silencers substantially reduce exhaust noise levels yet produce little back pressure. Typical impact noise reduction is in the 0 5 d range. Port NPT Model verage Size Threads Number* V lb (kg) /8 Male (). (56) 0.3 (0.) /4 Male (). (56) 0.3 (0.) 3/8 Male (). (56) 0.3 (0.) 3/8 Male (3) 3.8 (96) 0.5 (0.) / Male (3) 3.8 (96) 0.5 (0.) 3/4 Male (3) 3.8 (96) 0.5 (0.) 3/4 Male (5) 5.6 (4).5 (0.7) Male (5) 5.6 (4).5 (0.7) /4 Male (5) 5.6 (4).5 (0.7) /4 Female (64) 5.9 (49).3 (.0) / Female (64) 5.9 (49).3 (.0) Female (77) 7.3 (85) 3.5 (.6) / Female (0) 6.9 (73) 3.5 (.6) *NPT port threads. For SPP threads add a D prefix to the model number, e.g., D mbient/media Temperature: Up to 60 F (7 ). Pressure Range: 50 psig (0 bar) maximum. High-flow, noise-reduction silencers for DM Series D double valves. Silencer Kits Valve Threads Kit Model Flow Overall Dimensions inches (mm) Size Type Number* scfm Width Height Depth 4 NPT 34H (0.) 9.06 (484.) 7.7 (84.7) 8 NPT 35H (37.4).8 (538.0) 8.4 (3.6) NPT 36H (7.) 5.85 (656.6) 0.66 (70.8) 30 NPT 37H (50.) 4.55 (055.4) 3.47 (34.) 4 SPP 39H (0.).40 (543.6) 7.7 (84.7) 8 SPP 330H (37.4) 3.5 (597.4) 8.4 (3.6) SPP 33H (7.) 8.0 (76.3) 0.66 (70.8) 30 SPP 33H (50.) 4.55 (055.4) 3.47 (34.) * Exhaust adapter required for installation, consult ROSS. Pressure Range: 5 psig (8.6 bar) maximum. IMPORTNT NOTE: Please read carefully and thoroughly all of the UTIONS on the inside back cover. 4 0, ROSS ONTROLS. ll Rights Reserved.

25 fi ccessories Zubehör アクセサリー Lkgk;d midj.k cessórios 辅助配件 all Valves (/) hrome plated ball lowout-proof stem w/adjustable packing RTFE seats and seals Pressure range: 9 Hg to 600 psig (4.3 bar) Temperature range: 35 to 400 F Locking/Relieving all Valves (3/) hrome plated ball lowout-proof stem w/adjustable packing RTFE seats and seals Pressure range: 9 Hg to 600 psig Temperature range: 35 to 400 F Pressure Gauges lb/in bar Liquid Filled Gauges Model Number (NPT) D (SPP) *NPT Only *NPT Only Model Number* /4 64H74 3/8 65H74 / 66H74 3/4 67H74 68H74 /4 69H74 / 70H74 7H74 Model Number* /4 7H74 3/8 73H74 / 74H74 3/4 75H74 76H74 /4 77H74 / 78H74 79H74 Port Model Range Diameter Size Number* psig (bar) inches (mm) / (0-).7 (43) / (0-4). (56) / (0-4). (56) / (0-). (56) *NPT port threads. For SPP threads add a D prefix to the model number, e.g., D DIN Form Electrical onnectors WIRED ONNETORS have meter (6/ ft) cord with three 8 gauge conductors. ord exits upward, and is available in either 6 mm or 0 mm diameter. Liquid filled ase: Stainless steel, / diameter Scale: Dual (Lb/in bar x00 kpa) Dial range: 0 to 60 psig ourdon tube type: NSI grade onnection: rass /4 NPT center back mount Surge protector: Standard Part Numbers of Form Electrical onnectors onnector Type Without Light With Light* For use with dropcord (ord not included) 937K87 936K87* Wired with 6-mm cord 7K77 70K77* Wired with 0-mm cord 37K77 383K77* For use with threaded conduit 73K77 74K77* *Specify solenoid voltage when ordering. Safety Relief Valve djustable setpoint pressure range: to 300 psig (0. to 0.7 bar). Factory set at 5 psig (8.6 bar) ronze construction Plated steel spring, washers, stem, lever luminum alloy cap Teflon PF flourocarbon seat Maximum temperature: 400 F NPT Male Model Number H74-5 (5 psi max.) NPT H74-50 (50 psi max.) NPT H74-30 (30 psi max.) NPT DH74-5 (5 psi max.) SPP DH74-50 (50 psi max.) SPP DH74-30 (30 psi max.) SPP 5

26 ccessories Zubehör アクセサリー Lkgk;d midj.k cessórios 辅助配件 Pressure Switches 3 to 50 psi (0. to 0.3 bar)pressure range (adjustable) 475 psi (37.8 bar) maximum pressure High shock resistance & set point stability SPDT double break contacts NEM 4, 3 enclosure Diaphragm actuated Non-adjustable differential Numerical range scale window UL and S listed Indicator light 5 pin mini-connector Model Number 77H30* (NPT) D77H30* (SPP) *Specify voltage when ordering. /4 NPT Female inlet Visual Pop-Up Indicator or Pressure Switch (electrical) May be installed on all L-O-X valves with pressure sensing port Provides a means to verify the release of downstream pressure to next obstruction Verification Option Model Number Port Size* Pop-Up Indicator /8 Pressure Switch /8 * Pressure sensing port threads are NPT on all L-O-X valves models. (including SPP) Gauge Shut-Off llows gauge installation without system shutdown Male-female ported for compact installation Nickel plated brass construction Rated to 50 psi (7. bar) Junction ox /4 NPT female Model Number H74 /4 NPT male 6 x 0 X 4 deep 0 pre-mounted terminals NEM construction Model Number 608F94 Three Function Transducer with Integral Pressure Switch and Digital Gauge Pressure setpoint range Overpressure limit urst pressure Port connection Supply voltage Status indicators Outputs Switch point accuracy Programmable switch delay Repeatability Wetted parts Protection rating Electrical connections 7.5 to 50 psi (0.5 to 0.3 bar) 700 psi (48.3 bar) 000 psi (37.9 bar) /4 NPT female 8 to 30 volts D red LED: switched output status, 3 numeric LEDs: system pressure Programmable NO or N (with window function) & 4 0 m output +.5% of full range 0 to 50 seconds + 0.5% of full range 304 stainless steel, ceramic cell, Viton O-ring NEM 3, 4,, 3, IP65 Quick disconnect MIRO D type Single Function Unit Transducer Only: 935H30 5 Meter ord: 936H30 Model Number 9H30 6 0, ROSS ONTROLS. ll Rights Reserved.

27 autions PRE-INSTLLTION or SERVIE. efore servicing a valve or other pneumatic component, be sure that all sources of energy are turned off, the entire pneumatic system is shut off and exhausted, and all power sources are locked out (ref: OSH 90.47, EN 037).. ll ROSS products, including service kits and parts, should be installed and/or serviced only by persons having training and experience with pneumatic equipment. ecause any installation can be tampered with or need servicing after installation, persons responsible for the safety of others or the care of equipment must check every installation on a regular basis and perform all necessary maintenance. 3. ll applicable instructions should be read and complied with before using any fluid power system in order to prevent harm to persons or equipment. In addition, overhauled or serviced valves must be functionally tested prior to installation and use. 4. Each ROSS product should be used within its specification limits. In addition, use only ROSS parts to repair ROSS products. Failure to follow these directions can adversely affect the performance of the product or result in the potential for human injury or damage to property. FILTRTION and LURITION 5. Dirt, scale, moisture, etc. are present in virtually every air system. lthough some valves are more tolerant of these contaminants than others, best performance will be realized if a filter is installed to clean the air supply, thus preventing contaminants from interfering with the proper performance of the equipment. ROSS recommends a filter with a 5-micron rating for normal applications. 6. ll standard ROSS filters and lubricators with polycarbonate plastic bowls are designed for compressed air applications only. Do not fail to use the metal bowl guard, where provided, to minimize danger from high pressure fragmentation in the event of bowl failure. Do not expose these products to certain fluids, such as alcohol or liquefied petroleum gas, as they can cause bowls to rupture, creating a combustible condition, hazardous leakage, and the potential for human injury or damage to property. Immediately replace a crazed, cracked, or deteriorated bowl. When bowl gets dirty, replace it or wipe it with a clean dry cloth. 7. Only use lubricants which are compatible with materials used in the valves and other components in the system. Normally, compatible lubricants are petroleum based oils with oxidation inhibitors, an aniline point between 80 F (8 ) and 0 F (04 ), and an ISO 3, or lighter, viscosity. void oils with phosphate type additives which can harm polyurethane components, potentially leading to valve failure which risks human injury, and/or damage to property. VOID INTKE/EXHUST RESTRITION 8. Do not restrict the air flow in the supply line. To do so could reduce the pressure of the supply air below the minimum requirements for the valve and thereby cause erratic action. 9. Do not restrict a valve s exhaust port as this can adversely affect its operation. Exhaust silencers must be resistant to clogging and must have flow capacities at least as great as the exhaust capacities of the valves. ontamination of the silencer can result in reduced flow and increased back pressure. ROSS expressly disclaims all warranties and responsibility for any unsatisfactory performance or injuries caused by the use of the wrong type, wrong size, or an inadequately maintained silencer installed with a ROSS product. POWER PRESSES 0. Mechanical power presses and other potentially hazardous machinery using a pneumatically controlled clutch and brake mechanism must use a press control double valve with a monitoring device. double valve without a self-contained monitoring device should be used only in conjunction with a control system which assures monitoring of the valve. ll double valve installations involving hazardous applications should incorporate a monitoring system which inhibits further operation of the valve and machine in the event of a failure within the valve mechanism. ENERGY ISOLTION/EMERGENY STOP. Per specifications and regulations, ROSS L-O-X and L-O-X with EEZ-ON operation products are defined as energy isolation devices, NOT S EMERGENY STOP DEVIES. ll products sold by ROSS ONTROLS are warranted for a one-year period [with the exception of all Filters, Regulators and Lubricators STNDRD WRRNTY ( FRLs ) which are warranted for a period of seven years] from the date of purchase to be free of defects in material and workmanship. ROSS obligation under this warranty is limited to repair or replacement of the product or refund of the purchase price paid solely at the discretion of ROSS and provided such product is returned to ROSS freight prepaid and upon examination by ROSS is found to be defective. This warranty becomes void in the event that product has been subject to misuse, misapplication, improper maintenance, modification or tampering. THE WRRNTY EXPRESSED OVE IS IN LIEU OF ND EXLUSIVE OF LL OTHER WRRNTIES ND ROSS EXPRESSLY DISLIMS LL OTHER WRRNTIES EITHER EXPRESSED OR IMPLIED WITH RESPET TO MERHNTILITY OR FITNESS FOR PRTIULR PURPOSE. ROSS MKES NO WRRNTY WITH RESPET TO ITS PRODUTS MEETING THE PROVISIONS OF NY GOVERNMENTL OUPTIONL SFETY ND/OR HELTH LWS OR REGULTIONS. IN NO EVENT IS ROSS LILE TO PURHSER, USER, THEIR EMPLOYEES OR OTHERS FOR INIDENTL OR ONSEQUENTIL DMGES WHIH MY RESULT FROM REH OF THE WRRNTY DESRIED OVE OR THE USE OR MISUSE OF THE PRODUTS. NO STTEMENT OF NY REPRESENTTIVE OR EMPLOYEE OF ROSS MY EXTEND THE LIILITY OF ROSS S SET FORTH HEREIN. 7

28 GLOL Reach with a LOL Touch sm ROSS ONTROLS Troy, MI., U.S.. Telephone: Fax: In the United States: ustomer Service: -800-GET ROSS ( ) Technical Service: -888-TEK-ROSS ( ) ROSS EUROP GmbH Langen, Germany Telephone: Fax: info@rosseuropa.com ROSS SI K.K. Kanagawa, Japan Telephone: Fax: ROSS UK Ltd. irmingham, United Kingdom Telephone: Fax: sales@rossuk.co.uk ROSS ONTROLS INDI Pvt. Ltd. hennai, India Telephone: Fax: rossindia@airtelmail.in ROSS SOUTH MERI Ltda. São Paulo, razil EP Telephone: Fax: vendas@ross-sulamerica.com.br DIMFLUID s.a.s. Saint Ouen, France Telephone: Fax: dimafluid@dimafluid.com ROSS ONTROLS (HIN) Ltd. Shanghai, hina Telephone: Fax: Your local ROSS distributor is: There are ROSS Distributors Throughout the World To meet your requirements across the globe, ROSS distributors are located throughout the world. Through ROSS or its distributors, guidance is available for the selection of ROSS products, both for those using pneumatic components for the first time and those designing complex pneumatic systems. This catalog presents an overview of the extensive ROSS product line. Other literature is available for engineering, maintenance, and service requirements. If you need products or specifications not shown here, please contact ROSS or your ROSS distributor. They will be happy to assist you in selecting the best product for your application. Printed in the U.S.. - Rev. 0/ Supersedes all previous editions of 450 bulletins and/or catalogs. 0, ROSS ONTROLS. ll Rights Reserved. Form 055 Rev. 06/0, PDF version only.