OptionAll Batching Pigs
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1 Optionll atching Pigs Sizes: 4- through 14-inch ulletin No: Date: January 2007 ross Indexing No: n/a Supersedes: (2/06) Description TDW's Optionll atching Pigs can be assembled into several configurations. TDW has assembled seven standard configurations to meet most applications. Due to the unique design of the Optionll Pig, customization is quickly accomplished with simple hand tools to achieve the best option for your pigging application. The Optionll atching Pig is designed for light cleaning, line filling and dewatering, batch separation and liquid removal. The replaceable cups and discs make special configurations easy and its low cost gives users the option to dispose of or rebuild the pig after hard use. Features The Optionll atching Pig features TDW's Formula SI polyurethane which is designed to provide superior abrasion resistance. This new polyurethane means more miles and more runs at less cost. Sample of atching Pigs Non-wearing components are constructed of Ultra High Molecular Weight (UHMW) polyethylene to protect internal pipe and valve surfaces. Recessed steel bolt and locknut construction is designed to prevent breakup of the pig in the pipeline. Low-cost, long-wearing design provides users with the option to dispose of or to rebuild the pig. Large-diameter conical cups are designed to seal in the thinnest of pipe walls. The Optionll Pig is designed to traverse 1.5 DR bends (unless otherwise noted), check valves and full-size tees designed for pig passage. Lightweight design can be handled by one person and reduces shipping costs. ll Optionll Pigs are supplied with large eye rings, which are designed to allow the pig to be easily hooked and removed from the receiving trap. Options T.D.Williamson, Inc. is committed to providing you with the exact product to assist you in meeting the needs of your individual applications. The Optionll atching Pig is designed to fit many needs, using standard TDW components. Special configurations can be made to meet virtually any customer specification. Some of the possible special configurations are listed below: Pigs can be made shorter or longer. Pigs can have more or fewer cups and/ or discs in any arrangement. Pig bodies can be provided with cavities to house transmitters for tracking or locating purposes. Pig cups and/or discs can be provided with bypass holes for maximum cleaning effectiveness. ups and/or discs can be modified for extra heavy wall pipe. luminum, slotted aluminum or steel gauging flanges can be provided. Pig cups and/or discs can be provided in Neoprene, una-n or Viton. US: England: (44)
2 onfigurations Optionll atching Pigs p2 2 onfiguration 2 configurations are recommended for light cleaning, line filling and dewatering, batch separation and liquid removal. They are normally used in pipelines up to 50 miles (80 km) in length. (For longer runs, a 3 or 4 configuration would be recommended. For operating pipelines, a 4 or DD is recommended.) Size Weight 4 (100) 2.0 (0.9) (203) 6.25 (159) 4.50 (114) 6 (150) 5.8 (2.6) (319) 9.94 (252) 6.62 (168) 8 (200) 12 (5.4) (430) 13.8 (350) 8.62 (219) 10 (250) 19 (8.6) (489) 15.8 (401) 10.6 (270) 12 (300) 26 (12) (608) 19.5 (494) 12.6 (321) 14 (350) 30 (14) (625) 19.6 (498) 14.0 (356) 3 onfiguration 3 configurations are recommended for light cleaning, line filling and dewatering, batch separation and liquid removal. They are normally used in pipelines up to 100 miles (161 km) in length. (For longer runs, a 4 configuration would be recommended. For operating pipelines, a 4 or DD configuration is recommended.) Size Weight 4 (100) 4.8 (2.2) (213) 6.62 (168) 4.50 (114) 6 (150) 6.5 (2.9) (332) 10.4 (265) 6.62 (168) 8 (200) 14 (6.4) (441) 14.2 (361) 8.62 (219) 10 (250) 22 (10) (500) 16.2 (412) 10.6 (270) 12 (300) 32 (15) (622) 20.0 (509) 12.6 (321) 14 (350) 38 (17) (640) 20.2 (513) 14.0 (356)
3 onfigurations Optionll atching Pigs p3 4 onfiguration 4 configurations are recommended for light cleaning, line filling and dewatering, batch separation and liquid removal in pipelines of all lengths. Size Weight 4 (100) 2.7 (1.2) (222) 7.00 (178) 4.50 (114) 6 (150) 8.0 (3.6) (344) 10.9 (278) 6.62 (168) 8 (200) 16 (7.3) (452) 14.7 (372) 8.62 (219) 10 (250) 27 (12) (511) 16.7 (423) 10.6 (270) 12 (300) 38 (17) (637) 20.6 (523) 12.6 (321) 14 (350) 46 (21) (654) 20.8 (527) 14.0 (356) DD onfiguration DD configurations are recommended for medium-duty cleaning in crude oil, natural gas and refined products pipelines of all lengths. Discs are effective in removing loose solids and soft paraffin buildups from pipe walls. ( bypass option is recommended if a significant amount of solids is expected.) Size Weight 4 (100) 2.2 (1.0) (222) 7.25 (184) 4.50 (114) 6 (150) 6.9 (3.1) (348) 11.7 (297) 6.62 (168) 8 (200) 13 (5.9) (424) 14.7 (373) 8.62 (219) 10 (250) 22 (10) (470) 16.4 (416) 10.6 (270) 12 (300) 31 (14) (589) 21.0 (535) 12.6 (321) 14 (350) 36 (16) (607) 21.8 (552) 14.0 (356)
4 onfigurations Optionll atching Pigs p4 4D onfiguration 4D configurations are recommended for bi-directional applications in which the pig has to be run in two directions before being removed from the line. They are normally used for line filling-testing-dewatering applications in lines up to 40 miles (65 km) in length. Size Weight 4 (100) 2.0 (0.9) (241) 6.75 (171) 4.31 (110) 6 (150) 6.7 (3.0) (378) 11.2 (286) 6.25 (159) 8 (200) 12 (5.4) (476) 15.1 (384) 8.38 (213) 10 (250) 22 (10) (533) 17.1 (435) 10.5 (267) 12 (300) 31 (14) (622) 20.6 (524) 12.5 (318) 14 (350) 32 (15) (622) 20.6 (524) 13.8 (349) 6D onfiguration 6D configurations are recommended for bi-directional applications in which the pig has to be run in two directions before being removed from the line. They are normally used for line filling-testing-dewatering applications in lines up to 60 miles (97 km) in length. Size Weight Inch (mm) Lbs (Kg.) Part Number Inch (mm) Inch (mm) Inch (mm) 4 (100) 2.1 (1.0) (235) 6.50 (165) 4.31 (110) 6 (150) 7.9 (3.6) (381) 11.4 (289) 6.25 (159) 8 (200) 15 (6.8) (444) 13.9 (352) 8.38 (213) 10 (250) 25 (11) (540) 17.4 (441) 10.5 (267) 12 (300) 36 (16) (629) 20.9 (530) 12.5 (318) 14 (350) 39 (18) (629) 20.9 (530) 13.8 (349)
5 onfigurations Optionll atching Pigs p5 DD onfiguration D Size Weight D Min end Inch (mm) Lbs (Kg.) Part Number Inch (mm) Inch (mm) Inch (mm) Inch (mm) Radius 6x8 (150x200) 10 (4.5) (406) (327) 8.25 (210) 6.25 (159) 1.5-8" 3.0-6" 8x10 (150x250) 13.3 (6.0) (607) (505) (260) 8.38 (213) " 3.0-8" 8x12 (150x300) 14.0 (6.3) (607) (505) (311) 8.38 (213) " 3.0-8" 10x12 (250x300) 22.5 (10.2) (559) (473) (311) (267) " " 10x14 (250x350) 24.0 (10.8) (559) (473) (343) (267) " " 12x14 (300x350) 26.3 (12.7) (559) (473) (343) (318) " " Dual diameter configurations are recommended for applications in which the pig has to run in multiple sizes of pipe in one run.
6 Ordering Information Optionll atching Pigs p6 Replacement ups and Discs Size up Weight up Disc Weight Disc Inch (mm) Lbs (Kg.) Part Number Lbs (Kg.) Part Number 4 (100) 0.4 (0.2) (0.1) (150) 1.2 (0.5) (0.4) (200) 2.5 (1.1) (0.7) (250) 3.7 (1.7) (1.1) (300) 6.0 (2.7) (1.5) (350) 8.0 (3.6) (1.8) ypass Hole Recommendations* ypass Holes Size No. of Eql Sp Holes Diameter of Holes 4" (100 mm) 4.37" (10mm) 6" (150 mm) 6.50" (13mm) 8" (200 mm) 8.50" (13mm) 10" (250 mm) 8.63" (16mm) 12" (300 mm) 8.75" (19mm) 14" (350 mm) 8.75" (19mm) * for approximately 3% bypass ups and discs with bypass holes are available from the factory. Wood boring bits are recommended for drilling holes in urethane.
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